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Summary of Contents for Dynaset PPL 200
- Page 1 USER MANUAL HIGH PRESSURE PIPE CLEANING UNITS PPL 200 PPL 180 PPL 220 PPL 460 Download PDF version from www.Dynaset.com/manuals Keycode: GLKCWR...
- Page 3 Please visit on our website and social media channels for the latest news and updates. www.dynaset.com info@dynaset.com www.facebook.com/dynaset www.youtube.com/dynasetoy www.twitter.com/Dynaset_ofcl www.instagram.com/dynaset_official Subscribe to our newsletter. Follow the QR code! Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 4: Table Of Contents
5.1. BEFORE OPERATING THE PPL UNIT 5.2. STARTING AND STOPPING THE PPL UNIT 5.3. HOSE REEL CONTROL 5.4. PIPE CLEANING 5.5. WORKING IN COLD TEMPERATURES Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... - Page 5 6.3. CLEAN THE PPL UNIT 6.4. CLEAN WATER FILTER 6.5. GREASE HOSE REEL 6.6. TROUBLESHOOTING MANUFACTURER’S LIMITED WARRANTY PRODUCT DISPOSAL DECLARATION OF CONFORMITY TECHNICAL SPECIFICATIONS Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 6 Picture 14: Starting the PPL unit Picture 15: Hose reel controls Picture 16: Location of leakage detectors in HPW Picture 17: Clean water filter Picture 18: Grease hose reel Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 7: General
50 bar pressure. The setting can be changed with a pressure limiter valve. Dynaset also offers a wide range of different nozzles for pipe washing and defrosting, and other purposes as well. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 8: Product Identification Key
M = Manual pump and hose reel control. (1) E12/E24 = Electric pump and hose reel control 12V/24V. (2) 4. Hydraulic flow is controlled with base machines Load-Sensing(LS) hydraulic pump. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 9: Type Plate
Production month / year Product code Output water flow rate and pressure. Serial number Manufacturer’s contact Maximum hydraulic flow information Maximum hydraulic pressure Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 10: Ppl Unit Line-Up
• Manual or electric control (12V/24V) • Connection for Load-Sensing pump • Spray gun with hose reel • Mounting stand kit for installation Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 11: Main Components Of Ppl Unit
Hydraulic oil in (P) 13. Spray gun (optional) Hydraulic oli return (T) 14. Hose reef for spray Hose gun (optional) Water in (S) Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 12 HIGH PRESSURE PIPE CLEANING UNITS GENERAL Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 13: Safety
When operating close to the PPL unit, wear appropriate clothing and safety equipment such as safety goggles, safety shoes and ear protection. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 14: Operating Safety
Do not exceed the maximum pressure, temperature or load. 2.4. MAINTENANCE SAFETY ATTENTION Installation and service of hydraulic equipment must be performed by qualified and experienced personnel only. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 15: Warning Labels
Clean surface with solvent detergent before attaching labels. KÄYTÄ ESTÄ KÄYTTÖOHJEET. KUULONSUOJAIMIA JÄÄTYMINEN. JA SUOJALASEJA. VARO KUUMAA PINTAA. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 16 HIGH PRESSURE PIPE CLEANING UNITS SAFETY Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 17: Operating Principles
The water jet in forward direction opens the channel for nozzle head and water hose. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 18: Picture 6: Operating Description Of Hpw Pump 1
When water piston moves towards the head, it creates pressure (5) and water is pushed through pressure valve (6) into pumping fluid outlet (WP). Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 19: Installation Of The Ppl Unit
Ensure that the filtering degree and cooling capacity of the hydraulic system are sufficient. READ CHAPTER ”10. TECHNICAL SPECIFICATIONS” for more information. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 20: Picture 9: Example Of Existing Tool Line Installation
Picture 9: Example of existing tool line installation DYNASET PPL unit Oil cooler Open centre directional Oil filter control valves Oil tank Base machines fixed or variable discplacement pump Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 21: Picture 10: Example Installation Into A Service Van
DYNASET Priority valve PV-SAE Oil cooler 2.1. DYNASET PC-SAE pressure compensator Oil filter 2.2. DYNASET LSV Load Oil tank sensing valve Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 22: Installation With Ls-Connection
Oil filter displacement pump Oil tank 4.3. HYDRAULIC FLUIDS To use proper hydraulic fluid READ CHAPTER ”6.2. Hydraulic fluids” for more information. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 23: Installation To A Water Line
NOTE! Δp max = 0,3 bar 3. Water filter is required in water intake line. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 24: Installation Of Electric Control Connections
Electric control is available in +12VDC and +24VDC Picture 12: Electric control connector 1. +12VDC / +24 VDC * 2. - (ground) * Depending on PPL unit model. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 25: Operation
In manual PPL unit, close the ball valve. Picture 14: Starting the PPL unit 1. HPW pump OFF 2. HPW pump ON Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 26: Hose Reel Control
2. Unlock the hose reel winding from the hose winding knob by pulling the knob from stop position (1) into free rotate position (4). Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 27 4. When the hose is in the far end of the pipe, turn hose reel winding into rewind (position 3.) 5. Reel rewinds the hose back into reel and nozzle pushes the loosen dirt out from the pipe. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 28: Working In Cold Temperatures
After tank is empty run the pump dry for a while until all water is removed from water circuit. ATTENTION! Prevent the PPL unit from freezing. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 29: Maintenance
80 °C Synthetic and bio-oils can also be used if their viscosity characteristics and lubricating efficiency are similar to the mineral oils. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 30: Clean The Ppl Unit
Picture 17: Clean water filter Remove the water filter. Wash the water filter under clean water to remove all soil and dirt from the filter. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 31: Grease Hose Reel
Water supply line clogged. thoroughly. Nozzle is clogged Check and clean nozzle filter. Troubleshooting for HPW pump can be found in HPW User Manual. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 32 HIGH PRESSURE PIPE CLEANING UNITS MAINTENANCE Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 33: Manufacturer's Limited Warranty
DYNASET OY or to other location authored by DYNASET OY. Shipment documents must contain: • Purchaser’s name and contact information • Receipt of original purchase • WRN code • Problem description Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 34 • Product that is used in exceptional conditions, considered to cause excessive wear and tear. • Faults caused by nature phenomenon’s like flood, thunder, etc. © DYNASET OY, all rights reserved Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 35: Product Disposal
NOTE! Always act according to the waste legislation, regulations and recommendations in waste disposal and waste recycling issued by your local authorities. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 36 HIGH PRESSURE PIPE CLEANING UNITS PRODUCT DISPOSAL Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 37: Declaration Of Conformity
If the device has been modified by someone other than the manufacturer or without the manufacturer’s permission, this declaration is not valid. Timo Nieminen R&D Manager Ylöjärvi, Finland 20.04.2016 Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 38 HIGH PRESSURE PIPE CLEANING UNITS DECLARATION OF CONFORMITY Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 39: 10. Technical Specifications
Gallons are U.S. liquid gallons +50 mm (2 in) with electric control, +270 mm (10.6 in) with washing pistol and hose reel Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 40 HIGH PRESSURE PIPE CLEANING UNITS TECHNICAL SPECIFICATIONS Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 41 © DYNASET OY, all rights reserved...
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