JPW JET MBS-708CSB Operating Instructions Manual

Metal bandsaw

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MBS-708CSB
Original:
GB
Operating Instructions
Metal Bandsaw
JPW (Tool) AG
Tämperlistrasse 5
CH-8117 Fällanden
Switzerland
Phone +41 44 806 47 48
Fax
+41 44 806 47 58
www.jettools.com
M-50000316M
2018-01

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Summary of Contents for JPW JET MBS-708CSB

  • Page 1 MBS-708CSB Metal Bandsaw Original: Operating Instructions JPW (Tool) AG Tämperlistrasse 5 CH-8117 Fällanden Switzerland Phone +41 44 806 47 48 +41 44 806 47 58 www.jettools.com M-50000316M 2018-01...
  • Page 2 MBS-708CSB Brand / Marke / Marque: Manufacturer / Hersteller / Fabricant: JPW (Tool) AG, Tämperlistrasse 5, CH-8117 Fällanden Schweiz / Suisse / Switzerland We hereby declare that this product complies with the regulations Wir erklären hiermit, dass dieses Produkt der folgenden Richtlinie entspricht Par la présente, nous déclarons que ce produit correspond aux directives suivantes...
  • Page 3: Table Of Contents

    Table of Contents TABLE OF CONTENTS ........................3 ..................................7 NPACKING .................................... 7 LEANING ................................7 RIOR TO OPERATION SET-UP AND ASSEMBLY ....................... 8 ....................................8 TAND ..................................8 ARDWARE ................................... 8 ..................................9 .................................. 9 TAND SSEMBLY ..............................9 OUNTING AW TO TAND...
  • Page 4 Do not use this band saw for other than its intended use. If used for other purposes, JPW (TOOLS) Inc., disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.
  • Page 5 22. Maintain a balanced stance at all times so that you do not fall or lean against the blade or other moving parts. Do not overreach or use excessive force to perform any machine operation. 23. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for which it was not designed.
  • Page 6 SPECIFICATIONS Model ................................MBS-708CSB Stock Number ............................... 50000316M Round at 90° (mm) ............................... 180 Round at Right 45° (mm) ............................125 Round at Left 45° (mm) ............................140 Round at 60° (mm) ..............................95 Rectangle at 90° (mm) ..........................165 x 220 Rectangle at Right 45°...
  • Page 7: Unpacking

    SHIPPING CONTENT Read and understand the entire contents of this manual before attempting assembly operation! Failure to comply may cause serious injury. Unpacking Prior to operation Check to see blade tooth direction matches Remove box and wood crating completely from diagram on saw body.
  • Page 8: Set-Up And Assembly

    Set-Up and Assembly Stand Referring to Figure 1. Band Saw (not shown) Front Stand Panel (A) Rear Stand Panel (B) Left Stand Panel (C) Right Stand Panel (D) Extension Water Tray for Front (E) Extension Water Tray for Rear (F) Contents of the Carton (Fig 1) Operating Instructions manual (not shown) Hardware...
  • Page 9: Work Stop

    Work Stop Referring to Figure 4. A work-stop is provided with the machine to allow cutting multiple pieces of identical length. The stop consists of a set rod onto which is installed a distance set bracket, stop rod assembly and two lock handles. The rod is installed in a bore in the front of the saw bed.
  • Page 10: Install The Extension Trays

    Referring to Figure 6: The saw (A) and stand top (B) come as an assembled unit. Use a hoist to lift and place the saw onto the stand (C). Note that the front of the saw faces the same direction as the indented panel of the stand. Adjust the stand top (B) and stand (C) so the corner mounting holes (D) are aligned.
  • Page 11: Operating Controls

    Operating controls Operation of Control Panel Referring to Fig 10. Emergency stop switch Press down the Emergency switch to stop all of machine function if any unsafely situation occurred. Stop power button O: Press to disconnect the power of motor. Fig.
  • Page 12: Operation

    General operating procedure Operation Referring to Fig 12. Spring Setting 1. Raise bow until it will clear work-piece by a few inches, and close hydraulic cylinder valve to secure Referring to Fig 11. it in place. NOTE: Never start a cut with blade contacting Counterbalance spring work-piece.
  • Page 13: Adjustments

    Adjustments Adjusting movable Blade Guide Refer to Fig 13. Red blade guard must be reinstalled Fig. 14 after new blade is fitted. Disconnect machine from the power source. Loosen lock handle A and knob B. Slide blade guide Adjusting Blade Tension assemblies as close as possible to the material for cutting stably.
  • Page 14: Blade Installation/Replacement

    Blade installation/replacement Disconnect the cut-off saw from its electrical power source. Refer to Fig 16 and 17. Disconnect machine from the power source. Raise saw bow to proper position and lock in place by turning hydraulic valve switch off. Remove saw bow cover (A, Fig. 16) by removing six screws (B).
  • Page 15: Adjusting Blade Square To Table

    Fig. 19 Adjusting Blade Square to Vise Refer to Fig. 20/21 Squaring blade to vise 1. Disconnect machine from the power source. 2. Place a machinist’s square as pictured in (A, Fig. 20) square should lie along entire length of vise and blade without a gap.
  • Page 16: Adjusting Blade Tracking

    Adjusting Blade Tracking Adjusting Bow Angle for miter cuts Note: Before making any tracking adjustments, try a Refer to Fig 24/25. new blade. Warped blades do not track well. For miter cutting, it needs to swivel saw frame to Blade tracking has been set at the factory and should desired angle.
  • Page 17: Adjusting Blade Guide Bearings

    Adjusting Blade Guide Bearings This band saw is designed for use with blades that are 19mm wide by 0.9mm thick x 2285mm long. Use of blades with different specification may cause inferior performance. Refer to Fig 31. Fig. 26 Disconnect machine from the power source. Raise arm up to proper position and lock in place by turning off the hydraulic cylinder valve.
  • Page 18: Blade Speeds

    (Too many teeth engaged in the work piece will prevent attainment of a satisfactory sawing rate; frequently cause premature blade wearing; Blade speed selection chart frequently produce "dished" cuts or the cuts are neither square nor parallel.) 2. 45 ~ 59 3.
  • Page 19: Maintenance

    Maintenance Disconnect the cut-off saw from its electrical power source. Keep all surfaces clean and free of rust, slag, chips. Do not use compressed air to clean band saw. Compressed air may force chips into the guide bearings and other critical areas of the saw. Use a small paint brush or parts cleaning brush to remove metal particles.
  • Page 20: Troubleshooting

    Troubleshooting Fault Probable Cause Suggested remedy Material loose in vise. 1. Clamp work securely. Incorrect speed or feed. 2. Check Machinist’s Handbook speed/feed appropriate for the material being cut. Teeth too coarse for material. 3. Check Machinist’s Handbook recommended blade type. Excessive blade Incorrect blade tension.
  • Page 21 Fault Probable Cause Suggested remedy Blade speed too high for feed pressure. 1. Reduce blade speed and feed pressure. Bad cuts (rough) Blade is too coarse. 2. Replace with finer blade. Blade is binding in the cut. 1. Decrease feed pressure. Blade is twisting Blade tension too high 2.
  • Page 22: Replacement Parts

    Replacement Parts Saw Table Assembly Drawing (1 of 3) - Exploded View...
  • Page 23: Saw Bow Assembly Drawing (2 Of 3) - Exploded View

    Saw Bow Assembly Drawing (2 of 3) - Exploded View...
  • Page 24: Saw Stand Assembly Drawing (3 Of 3) - Exploded View

    Saw Stand Assembly Drawing (3 of 3) - Exploded View...
  • Page 25: Mbs-708Csb Part List

    MBS-708CSB Part List Index No. Part No. Description Size Q’ty A1 ....MBS-708CSB-A1 ..Base ........................1 A2 ....MBS-708CSB-A2 ..Socket Head Cap Screw ..........M10x30 ......4 A3 ....MBS-708CSB-A3 ..Angle Plate ......................2 A4 ....MBS-708CSB-A4 ..Cross Round Head Screw ..........M5x10 ......2 A5 ....
  • Page 26 Index No. Part No. Description Size Q’ty A57 ..... MBS-708CSB-A57 ..Spring Lower Bracket ................... 1 A58 ..... MBS-708CSB-A58 ..Spring ........................1 A59 ..... MBS-708CSB-A59 ..Spring Washer ............. M5 ........4 A60 ..... MBS-708CSB-A60 ..Socket Head Cap Screw ..........M5x16 ......4 A61 .....
  • Page 27 Index No. Part No. Description Size Q’ty A113 ... MBS-708CSB-A113 ..Bush ........................1 A114 ... MBS-708CSB-A114 ..C Ring ................R-25 ......... 1 B1 ....MBS-708CSB-B1 ..Bow ........................1 B2 ....MBS-708CSB-B2 ..Cable Tie ......................4 B3 ....
  • Page 28 Index No. Part No. Description Size Q’ty B65 ..... MBS-708CSB-B65 ..Bearing ................. 6204 ........ 1 B66 ..... MBS-708CSB-B66 ..Output Gear ......................1 B67 ..... MBS-708CSB-B67 ..Key ................6x6x20 ......1 B68 ..... MBS-708CSB-B68 ..Key ................6x6x4 ....... 1 B69 .....
  • Page 29 Index No. Part No. Description Size Q’ty C12 ..... MBS-708CSB-C12 ..Water Tray ......................1 C13 ..... MBS-708CSB-C13 ..Flat Washer ..............M8x18x2 ......2 C14 ..... MBS-708CSB-C14 ..Hex Cap Screw ............. M8x16 ......2 C15 ..... MBS-708CSB-C15 ..Pump................32W 1Ph 230V ....1 C16 .....
  • Page 30: Wiring Diagrams

    Wiring Diagrams...
  • Page 31: Mbs-708Csb Electrical Appliance Description

    MBS-708CSB Electrical Appliance Description Symbol DESCRIPTION FUNCTION BRAND NO. SPECIFICATION Magnetic Switch On/Off Switch (for Auto mode) JD-6 (KEDU) IP54:240VAC CE Cable Supply Cable H07RN-F 3G/1.0mm² CE Push Button (ON) Magnetic ON NPB22-F (NHD) UI 600V Ith 5A CE Push Button (OFF) Magnetic OFF NPB22-R (NHD) UI 600V Ith 10A CE...

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