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IT PROFILER
DINO CONDENS-
The perfect method to solder SMD-components at the highest solder quality
.
Preliminary Owner's Manual
Version 2.0Tuesday, February 5, 2019
Mini Vapor Phase – Reflow – Soldering Machine
Ideal for Hobbyist, Laboratory, single pieces, proto-types and small quantities
IMDES CREATIVE SOLUTIONS Schulstrasse 21 D-48455 Bad Bentheim /Gildehaus Germany T:+49(0)5924-997337 E:
info@imdes.de
www.imdes.de
SKYPE marc.van Stralen
© 2019 IMDES CREATIVE SOLUTIONS
1
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Table of Contents
Summary of Contents for Imdes DINO-CONDENS-IT
- Page 1 Version 2.0Tuesday, February 5, 2019 Mini Vapor Phase – Reflow – Soldering Machine Ideal for Hobbyist, Laboratory, single pieces, proto-types and small quantities IMDES CREATIVE SOLUTIONS Schulstrasse 21 D-48455 Bad Bentheim /Gildehaus Germany T:+49(0)5924-997337 E: info@imdes.de www.imdes.de SKYPE marc.van Stralen...
- Page 2 Schulstrasse 21 D 48455 Bad Bentheim Germany Phone: +49(0)5924-997337• Fax: : +49(0)5924-997338 Email: info@imdes.de Internet: www.imde.de Editor: Marc van Stralen IMDES CREATIVE SOLUTIONS Schulstrasse 21 D-48455 Bad Bentheim /Gildehaus Germany T:+49(0)5924-997337 E: info@imdes.de www.imdes.de SKYPE marc.van Stralen © 2019 IMDES CREATIVE SOLUTIONS...
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Page 3: Table Of Contents
2.9 Model Variants 3.0 Warranty 3.1 Lead free soldering 3.2 Void free soldering 4.0 Tips for reflow soldering IMDES CREATIVE SOLUTIONS Schulstrasse 21 D-48455 Bad Bentheim /Gildehaus Germany T:+49(0)5924-997337 E: info@imdes.de www.imdes.de SKYPE marc.van Stralen © 2019 IMDES CREATIVE SOLUTIONS... - Page 4 7.3 Step 2 7.4 Screen Printing of the A side with large components 7.5 Reflowing Side A 7.6 Dual Sided Mixed (SMD/THT) assembly & Soldering IMDES CREATIVE SOLUTIONS Schulstrasse 21 D-48455 Bad Bentheim /Gildehaus Germany T:+49(0)5924-997337 E: info@imdes.de www.imdes.de SKYPE marc.van Stralen...
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Page 5: Introduction
Quality control printed circuit boards and solder pastes. Repair (de-soldering and soldering) of SMD components (large). IMDES CREATIVE SOLUTIONS Schulstrasse 21 D-48455 Bad Bentheim /Gildehaus Germany T:+49(0)5924-997337 E: info@imdes.de www.imdes.de SKYPE marc.van Stralen © 2019 IMDES CREATIVE SOLUTIONS... -
Page 6: Introduction To Condensation Soldering
Good dielectric properties. Low vapor pressure. No flash point. IMDES CREATIVE SOLUTIONS Schulstrasse 21 D-48455 Bad Bentheim /Gildehaus Germany T:+49(0)5924-997337 E: info@imdes.de www.imdes.de SKYPE marc.van Stralen © 2019 IMDES CREATIVE SOLUTIONS... -
Page 7: Why Condensation Soldering
This creates an extremely high efficiency. Overheating is impossible because the temperature of the vapour will never exceed the boiling point of the liquid, which is fixed by the chemical composition of the liquid. IMDES CREATIVE SOLUTIONS Schulstrasse 21 D-48455 Bad Bentheim /Gildehaus Germany T:+49(0)5924-997337 E: info@imdes.de www.imdes.de... -
Page 8: The Advantages At A Glance
No oxide formation. No protective gases required. No more labour-intensive procedures to determine the desired temperature profiles. IMDES CREATIVE SOLUTIONS Schulstrasse 21 D-48455 Bad Bentheim /Gildehaus Germany T:+49(0)5924-997337 E: info@imdes.de www.imdes.de SKYPE marc.van Stralen © 2019 IMDES CREATIVE SOLUTIONS... -
Page 9: Heat Level Adjustment Method
The reflow soldering time will take between 60 to 90 seconds and the total cycle time including loading, processing, cooling and unloading will be approx. 10 minutes. IMDES CREATIVE SOLUTIONS Schulstrasse 21 D-48455 Bad Bentheim /Gildehaus Germany T:+49(0)5924-997337 E: info@imdes.de www.imdes.de... - Page 10 2) Blowers placed under the process chamber will start to cool the process chamber and its transfer medium Step 5 1) After the cooling process, the PCB can be removed IMDES CREATIVE SOLUTIONS Schulstrasse 21 D-48455 Bad Bentheim /Gildehaus Germany T:+49(0)5924-997337 E: info@imdes.de www.imdes.de SKYPE marc.van Stralen...
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Page 11: System Description Dino-Condens- It
1.12.4 Cooling: There is large fan below the process chamber to cool the PCB and liquid in the chamber. IMDES CREATIVE SOLUTIONS Schulstrasse 21 D-48455 Bad Bentheim /Gildehaus Germany T:+49(0)5924-997337 E: info@imdes.de www.imdes.de SKYPE marc.van Stralen... -
Page 12: Cooling
140 °C 284 °F warm air can be blown out! The device should be operated only on horizontal surfaces which are firm and non-slippery. IMDES CREATIVE SOLUTIONS Schulstrasse 21 D-48455 Bad Bentheim /Gildehaus Germany T:+49(0)5924-997337 E: info@imdes.de www.imdes.de... -
Page 13: The Stainless Steel Lid With Glass Observation Window
The lid is made of a stainless steel and has an integrated heat resistance glass window (up to 700 °C =1292 °F) to observe the reflow process. IMDES CREATIVE SOLUTIONS Schulstrasse 21 D-48455 Bad Bentheim /Gildehaus Germany T:+49(0)5924-997337 E: info@imdes.de www.imdes.de... -
Page 14: Handling Tips
Galden. The minimum level of the process medium must be monitored by the operator with the help of the Dipstick (brass tube). IMDES CREATIVE SOLUTIONS Schulstrasse 21 D-48455 Bad Bentheim /Gildehaus Germany T:+49(0)5924-997337 E: info@imdes.de www.imdes.de SKYPE marc.van Stralen... -
Page 15: Safety Instructions
1.15 safety instructions Please read carefully the safety instructions, to avoid damage to humans and DINO-CONDENS-IT. Prior to operate the DINO-CONDENS- you MUST be read the Owner's Manual. All information/operating instructions must be read carefully. Never try to access the hot system or open the unit lid when the system is in operation. -
Page 16: Filling With Galden
If you open the lid or move during an ongoing process of soldering the soldering process will be interrupted and the heating system switched off! IMDES CREATIVE SOLUTIONS Schulstrasse 21 D-48455 Bad Bentheim /Gildehaus Germany T:+49(0)5924-997337 E: info@imdes.de www.imdes.de SKYPE marc.van Stralen... -
Page 17: Removing Soldered Parts
DINO-CONDENS- and wait until the machine has completely cooled off. No you can safely remove the soldered part. 1.15.6 Control panel IMDES CREATIVE SOLUTIONS Schulstrasse 21 D-48455 Bad Bentheim /Gildehaus Germany T:+49(0)5924-997337 E: info@imdes.de www.imdes.de SKYPE marc.van Stralen © 2019 IMDES CREATIVE SOLUTIONS... -
Page 18: Operating The Imdes Dino-Condens-It
Basically no harmful vapours are generated during the reflow process other than the flux fumes during the reflow process, which can be exhausted out. IMDES CREATIVE SOLUTIONS Schulstrasse 21 D-48455 Bad Bentheim /Gildehaus Germany T:+49(0)5924-997337 E: info@imdes.de www.imdes.de SKYPE marc.van Stralen... -
Page 19: Programming And Modifying Reflow Soldering Profiles
The last saved values in the EEPROM are indicated in the display. For example: IMDES CREATIVE SOLUTIONS Schulstrasse 21 D-48455 Bad Bentheim /Gildehaus Germany T:+49(0)5924-997337 E: info@imdes.de www.imdes.de SKYPE marc.van Stralen... -
Page 20: The Anti Tomb Stone Modus Ats
Prof 60s GrB=ok By pressing the Green key the reflow process will start using the saved data in EEPROM. IMDES CREATIVE SOLUTIONS Schulstrasse 21 D-48455 Bad Bentheim /Gildehaus Germany T:+49(0)5924-997337 E: info@imdes.de www.imdes.de SKYPE marc.van Stralen © 2019 IMDES CREATIVE SOLUTIONS... -
Page 21: Hand Control
IMDES CREATIVE SOLUTIONS Schulstrasse 21 D-48455 Bad Bentheim /Gildehaus Germany T:+49(0)5924-997337 E: info@imdes.de www.imdes.de SKYPE marc.van Stralen... -
Page 22: Procedure To Drain Galden And Clean Medium With Filters
Do not close the lid on the tank immediately. Allow the solvents used to evaporate out of the process chamber completely before replacing the lid, as there may be a risk of explosion if is there is solvent present in the process chamber. IMDES CREATIVE SOLUTIONS Schulstrasse 21 D-48455 Bad Bentheim /Gildehaus Germany T:+49(0)5924-997337 E: info@imdes.de www.imdes.de SKYPE marc.van Stralen... -
Page 23: Care Of The Cabinet
-The machine is not operated as per the procedure detailed here in and/or operated without the liquid Galden filled in the process chamber. - If any modification are carried out on the machine without the written consent of IMDES CREATIVE SOLUTIONS. -
Page 24: Lead Free Soldering
Generally, lead-free pastes are inclined to produce very high amounts of voids in standard convection machines. IMDES CREATIVE SOLUTIONS Schulstrasse 21 D-48455 Bad Bentheim /Gildehaus Germany T:+49(0)5924-997337 E: info@imdes.de www.imdes.de... -
Page 25: Tips For Reflow Soldering
150° C. With vapor-phase soldering the wicking effect is practically unknown, because of the negligible temperature differences on the printed circuit boards and the components IMDES CREATIVE SOLUTIONS Schulstrasse 21 D-48455 Bad Bentheim /Gildehaus Germany T:+49(0)5924-997337 E: info@imdes.de www.imdes.de... -
Page 26: Tombstone Effect
Another possibility to reduce the tombstone effect is to use solder pastes with a low wetting potential. An elegant approach is also to use pastes which - instead of having an exactly defined melting point - feature a melting range of approx. 5 IMDES CREATIVE SOLUTIONS Schulstrasse 21 D-48455 Bad Bentheim /Gildehaus Germany T:+49(0)5924-997337 E: info@imdes.de www.imdes.de SKYPE marc.van Stralen... -
Page 27: Tombstoning Comparing Ir/Convection With/Without N2/ Vapor Phase
Too much solder on the pads caused by incorrect stencil specification. Excessive solder paste slump. Excessive placement pressure. Incorrect print registration. IMDES CREATIVE SOLUTIONS Schulstrasse 21 D-48455 Bad Bentheim /Gildehaus Germany T:+49(0)5924-997337 E: info@imdes.de www.imdes.de SKYPE marc.van Stralen © 2019 IMDES CREATIVE SOLUTIONS... -
Page 28: Pop Corning
This in turn will expand/explode into a void at the solidification stage. A lower overall heat input and higher activity of flux will help in this situation. IMDES CREATIVE SOLUTIONS Schulstrasse 21 D-48455 Bad Bentheim /Gildehaus Germany T:+49(0)5924-997337 E: info@imdes.de www.imdes.de... -
Page 29: Double Sided Printed Circuit Boards
Consequently, the contamination of the solder pads by flux residues, after the solder-joints solidified, is minimal. IMDES CREATIVE SOLUTIONS Schulstrasse 21 D-48455 Bad Bentheim /Gildehaus Germany T:+49(0)5924-997337 E: info@imdes.de www.imdes.de... -
Page 30: Dual Sided Smd Soldering
This sequence will keep the largest and heavier parts from hanging upside down during reflow, reducing the possibility that they would fall off. Molten solder has very high surface energy and can hold most SMT parts even upside down. IMDES CREATIVE SOLUTIONS Schulstrasse 21 D-48455 Bad Bentheim /Gildehaus Germany T:+49(0)5924-997337 E: info@imdes.de www.imdes.de SKYPE marc.van Stralen... -
Page 31: Screen Printing Of The A Side With Large Components
The PCB support holder should be cut out to clear the SMT components from the first reflow. Make sure all work surfaces are ESD safe or grounded. Use epoxy or wood. IMDES CREATIVE SOLUTIONS Schulstrasse 21 D-48455 Bad Bentheim /Gildehaus Germany T:+49(0)5924-997337 E: info@imdes.de www.imdes.de SKYPE marc.van Stralen... -
Page 32: Reflowing Side A
But, if not, just prop the assembly up on a couple of pieces of metal or anything that is not going to be affected by the heat of the CONDENS- You can also use large metal binder clips. IMDES CREATIVE SOLUTIONS Schulstrasse 21 D-48455 Bad Bentheim /Gildehaus Germany T:+49(0)5924-997337 E: info@imdes.de www.imdes.de SKYPE marc.van Stralen... -
Page 33: Dual Sided Mixed (Smd/Tht) Assembly & Soldering
DUAL SIDED MIXED (SMD THT) ASSEMBLY & SOLDERING IMDES CREATIVE SOLUTIONS Schulstrasse 21 D-48455 Bad Bentheim /Gildehaus Germany T:+49(0)5924-997337 E: info@imdes.de www.imdes.de SKYPE marc.van Stralen © 2019 IMDES CREATIVE SOLUTIONS...
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