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skals AMV1 Manual

Weighing machine
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Manual
Weighing Machine
AMV1
A/S SKALS MASKINFABRIK
HOVEDGADEN 56
DK-8832 SKALS, DENMARK
Tel.: +45 87 25 62 00
Fax: +45 86 69 49 99
Email:
skals@skals.dk
http://www.skals.dk/
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  • Page 1 Manual Weighing Machine AMV1 A/S SKALS MASKINFABRIK HOVEDGADEN 56 DK-8832 SKALS, DENMARK Tel.: +45 87 25 62 00 Fax: +45 86 69 49 99 Email: skals@skals.dk http://www.skals.dk/...

  • Page 2: Table Of Contents

    Control ......................... 11     6.1  Homescreen ........................11  6.2  Settings ..........................11  6.3  Skals ..........................12  6.4  Automatic operation settings .................... 13  6.5  Manual operation settings ....................17  6.6  Emptying the machine ...................... 18  Service and maintenance .................... 18  ...

  • Page 3: Introduction

    9.2  Other faults........................24  Spare parts list ......................25     10.1  Weighing tank ........................26  10.2  Vibrator chute ........................27  10.3  Feed belt ........................... 28  10.4  Cross conveyor ......................... 29  Diagrams ........................31     EU Declaration of Conformity ................... 32  ...

  • Page 4: Safety

    3 Safety Any persons working in the close vicinity of the machine must not wear loose-fitting clothing as this will be hazardous. 3.1 Pictograms Two types of pictograms are positioned on the machine. Warnings and instructions. Warnings HAZARD - ROTATING PARTS. Avoid touching or coming into contact with the machine's moving parts.

  • Page 5: In General

    4 In general Description of machine Buffer tank Vibration chutes Feed belt Weighing tank Operating panel Feed hopper Cross conveyor...

  • Page 6: Feed Belt

    4.1 Feed belt The feed belt transports the products from the feed hopper up to the buffer tank above the vibration chutes. The buffer tank has two sensors that activate and deactivate the feed belt. To achieve optimal operation, it is important that the feed hopper is always filled with products.

  • Page 7: Weighing Tank

    4.3 Weighing tank The weighing tanks' volume capacity is 57 l. The weighing tank must be checked regularly and if required, cleaned of any soil that has accumulated. During operation, the weighing tank must not be touched otherwise the weighing result will not be correct.

  • Page 8: Cross Conveyor

    4.4 Cross conveyor The cross conveyor allows the machine to be operated by two people at the same time. Operation sensor Outlet hopper Handle for stabiliser leg Sack platform When the operating sensor is activated on a specific side, the cross conveyor will transport the next portion to that side.

  • Page 9: Sack Platform

    4.5 Sack platform When the height of the sack platform shall be changed, loosen the two finger screws on the platform and raised/lower the platform and then re-tighten the finger screws. When weighing portions that weigh more than 10 kg, lower the stabiliser leg at the sack platform until it supports on the level surface.

  • Page 10: Start-Up

    5.3 Start-up 1. Enter the desired portion size and total number of portions that are to be weighed using the operating panel. 2. Next, select the programme that is to be used (potatoes, carrots, onions or optional). 3. Press the "Start" button on the display. 4.

  • Page 11: Control

    X Average value Ϭ Standard deviation Return to Settings Empty function Alarms Reset alarms homescreen 6.2 Settings Language Automatic Calibration Scales settings setting operation settings of scales locked Skals contact information Verification Actual weight Manual in the operation weighing tank settings...

  • Page 12: Skals

    6.3 Skals Skals contact information is shown here Should you have any questions about the machine, contact your dealer in the first instance. Verification The verification ID and date of last filling is show here.

  • Page 13: Automatic Operation Settings

    6.4 Automatic operation settings There are four areas that can be set: Feed belt, vibration chutes, weight and cross conveyor, of which the last three are relevant for normal operation. Feed belt Time setting Speed, see next image Maximum rpm of the drum motor for the Minimum rpm of...
  • Page 14 Vibration chutes Estimated flow Estimated flow when dosing when filling Vibration power Vibration power in percent. in percent. Should not be Should not be less than 50% less than 55% and should always be Back to greater than previous menu chute 2 Scales Scales settings...
  • Page 15 Weight Speed Weigher opening speed Weight settings Tolerance interval in grams, see explanation Controller parameter Back to previous menu Offset 25 kg: When a double portion is made (over 25 kg), Offset 25 kg must be between 1500 and 3500 g to stop around the 25 kg. This is necessary to compensate for the run-on time and prevent the weighing tank from becoming over filled with the first portion.
  • Page 16 Product specific parameters Filling setpoint is controlled by the slider on the main page Time guess_a is a value used for portions up to 10kg. Lighter products = higher value. Cross conveyor Aut. or manual outfeed mode. Manual = sensor The speed of the Aut.

  • Page 17: Manual Operation Settings

    6.5 Manual operation settings During manual operation, all of the functions can be set and the machine operated. NB: In manual operation mode, all of the alarms and sensors are de-activated. Language Five languages are available.  English  German ...

  • Page 18: Emptying The Machine

    6.6 Emptying the machine If the machine is to be completely emptied, continue to weigh portions without filling the intake hopper with any products. Once the vibration chutes have operated for a longer period than normal, press Stop. Next, empty the weighing tank and the cross conveyor by accessing the manual settings and press to empty.
  • Page 19 bottom nut. The same procedure is used to adjust the belt to operate in the centre. However, the tightening must only be done in the side the belt moves to. At all times it is the responsibility of the owner to ensure the belts have been adjusted correctly.

  • Page 20: Vibration Chutes

    7.4 Vibration chutes All bolts and vibration chutes should be re-tightened every 200 hours of operation. To access the bolts, remove the screen marked in blue. The bolts are marked in blue, and should be tighten to 18 Nm.

  • Page 21: Cleaning

    7.5 Cleaning In the case of high-pressure cleaning, direct spraying must be avoided in the following areas: loose drum, gear motors, control cabinet, electronic control box, load cell, connectors and motors on vibrators. If products with loose skin are being weighed, the vibrator chutes should be cleaned on a daily basis.

  • Page 22: Transport

    8 Transport If the machine shall be lifted by crane, this must be done using the integrated lifting points in the top of the machine. If the machine shall be moved by forklift truck, this must be done using the integrated fork pockets. NB: Always stay well clear of suspended loads.

  • Page 23: Troubleshooting

    9 Troubleshooting NB: The machine must ALWAYS be switched off at the main switch when work on mechanical parts shall be carried out. 9.1 Fault described in display. Alarm text Cause Solution Shutter in weighing tank Sensor is not adjusted Adjust the sensor closer to taking too long to close.

  • Page 24: Other Faults

    9.2 Other faults. Error Cause Solution Weighing tank or cross Operation sensor is Check the conductor to the conveyor does not start with defective. sensor. Replace sensor. operation of operation sensor. Buffer tank is not full and the The top sensor in the buffer Clean sensor and reflector.

  • Page 25: Spare Parts List

    10 Spare parts list When ordering spare parts, please state machine type, serial number and any product number.

  • Page 26: Weighing Tank

    10.1 Weighing tank...

  • Page 27: Vibrator Chute

    10.2 Vibrator chute...

  • Page 28: Feed Belt

    10.3 Feed belt...

  • Page 29: Cross Conveyor

    10.4 Cross conveyor...
  • Page 30 Complete capacitive sensor...

  • Page 31: Diagrams

    11 Diagrams...

  • Page 32: Eu Declaration Of Conformity

    12 EU Declaration of Conformity Manufacturer Company name: A/S Skals Maskinfabrik Address: Hovedgaden 56 DK-8832 Skals, Denmark Telephone: +45 87 25 62 00 hereby declares that Machine: Weighing machine Brand: AMV1 Type, serial no., year: Has been manufactured in conformity with the:...
  • Page 39 Power supply Emergency-stop...
  • Page 40 RS485 RS485 RS485 RS485 +24V +24V SHILD SHILD X2X+ X2X+ X2X\ X2X\ X2x GND X2x GND...
  • Page 41 RS485 RS485 RS485 RS485 +24V +24V SHILD SHILD X2X+ X2X+ X2X\ X2X\ X2x GND X2x GND...
  • Page 42 RS485 RS485 RS485 RS485 +24V +24V SHILD SHILD X2X+ X2X+ X2X\ X2X\ X2x GND X2x GND...
  • Page 43 X20BT 9400 -K605 X20DO 2322 -K604 X20CS 1030 -K603 X20D02633 -K602 X20BT 9300 -K601...
  • Page 46 Viberator Line 1+3 Viberator Line 1+3 Viberator Line 2 Viberator Line 2...
  • Page 47 DATA DATA Black/White Sort/Hvid Sort/Hvid Green Grøn Grøn Rød Rød...
  • Page 49 Sort/Black411 X2X GND Sort/Black Sort/Black Rød/Red411 X2X+ Rød/Red Rød/Red Blå/Blue411 X2X\ Blå/Blue Blå/Blue Hvid/White411 Hvid/white Hvid/white...
  • Page 50 Power24V / 0V Multi Multi Weight Bottom Sensor Multi Multi Weight Close Sensor Multi Multi Top Sensor input Multi Multi Multi Multi BUS Cabel Dark Violet...
  • Page 53 PC|SCHEMATIC Automation Fil navn: C:\Scanstore\Scanstore\projekter\Skals - Vægt\Vægt_2 Render_V2 Part list 10065160..5703847533049 Pos. Varenummer Type Fabrikat Mængde 10065160 4PP045.0571-062 10088010 4PP045.0571-062 10088050 X20BT 9300 10088060 X20BT 9400 10088070 X20DO 2322 10088080 X20D02633 10088100 X20CS 1030 10088110 X67DI1371 10088190 OPS1050.1 RS185 69314011 4140...

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