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Digga Profila 150 Operator's Manual

450 x 150 road profiler
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Profila
450 x 150 Road Profiler
Operator's Manual

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Summary of Contents for Digga Profila 150

  • Page 1 Profila 450 x 150 Road Profiler Operator’s Manual...
  • Page 2 This manual is the copyright property of: DIGGA AUSTRALIA Pty Ltd 4 Octal Street, Yatala, Queensland, Australia Phone: (07) 3807 3330 Fax: (07) 3807 1499 Int’l Phone: +61 7 3807 3330 Fax: +61 7 3807 1499 Web Site: www.digga.com E-mail: mail@digga.com.au...

  • Page 3: Table Of Contents

    1 Table of Contents TABLE OF CONTENTS TO THE PURCHASER TECHNICAL SPECIFICATIONS PREPARATION FOR USE SAFETY PRE-OPERATION INSTALLATION INSTRUCTIONS MAINTENANCE AND SERVICE TROUBLESHOOTING BOLT TORQUE SPECIFICATIONS PARTS LIST WARRANTY Profila Operator’s Manual Table of Contents 1...

  • Page 4: To The Purchaser

    2 To the Purchaser GENERAL COMMENTS Congratulations on the purchase of your new DIGGA product! This product was carefully designed and manufactured to give you years of dependable service. Only minor maintenance (such as cleaning and lubricating) is required to keep it in top working condition.

  • Page 5: Technical Specifications

    Assemble Profila 150 if required. Refer Pg.4 Preparation for use. Install DIGGA Profila 150 on the Skid Steer as you would a bucket. (See Skid Steer Manual). Hook up hoses to Auxiliary Hydraulics. Engine must be shut off.

  • Page 6: Safety

    5 Safety TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY OR OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH. THIS SYMBOL MEANS: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
  • Page 7 read your vehicle owner's manual before using your equipment. This knowledge will help you operate your unit safely. Do not take this information lightly, it is presented for your benefit and for the benefit of others working around you. The "Safety Alert Symbol" (as described in Section A and at the beginning of Section B) will be used throughout this manual.
  • Page 8 13. Do not smoke when refueling. Allow room in the gas tank for expansion. Wipe up any spilt fuel. Secure cap tightly when done. WORKING WITH THE ATTACHMENT 1. Never operate the unit without first reading and understanding the operator's manual.
  • Page 9 Keep unprotected body parts, such as face, eyes, and arms as far away as possible from a suspected leak. Flesh injected with hydraulic fluid may develop gangrene or other permanent disabilities. If injured by injected fluid, see a doctor at once. If your doctor is not familiar with this type of injury, ask him to research it immediately to determine proper treatment.
  • Page 10 INTERNATIONAL SYMBOLS Profila Operator’s Manual Safety 8...

  • Page 11: Pre-Operation

    GENERAL INFORMATION The purpose of this manual is to assist in setting up, operating and maintaining your DIGGA planer. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance. Unless otherwise noted right and left are determined from the position of the skidsteer operator sitting in the operator's seat facing forward.
  • Page 12 MAJOR NOMENCLATURE Throughout this manual, reference is made to various attachment components. The purpose of this section is to acquaint you with the various names of these components. This knowledge will be helpful when reading through the manual or when ordering service parts. Profila Operator’s Manual Pre-Operation 10...

  • Page 13: Installation Instructions

    7 Installation Instructions GENERAL INFORMATION The following instructions will help you to mount your planer onto your skidsteer loader. The planer uses the quick-attach system for ease of installation. Therefore, if you know how to attach your loader bucket, attaching the Profila should prove no problem.
  • Page 14 9. DIGGA control handle, connect the wiring harness to the control handle and place the control handle inside of the skid-steer operator's station. Do not operate the Profila from outside of the skid-steer operator's station.
  • Page 15 steer controls is necessary for machine operation. Read and understand your skid-steer operator's manual for information regarding skid-steer operation before attempting to use the planer. Check the surface to be planed. The standard all purpose picks can be used to mill both asphalt and concrete. There are optional concrete picks that are recommended if the planer is to be used extensively for concrete.
  • Page 16 4. Position the planer at the desired starting point. Set the left and right depth gauge to the desired depth mark on the planer. Maximum depth of each cut is determined by the type of material, the horsepower of the skid-steer being used and the size of the planer.
  • Page 17 Instead of planing pass 1, 3, 5 and then going back and resetting the planer for passes 2 and 4, the DIGGA planer allows for individual depth control from the operator's seat to enhance performance and continually mill large areas.
  • Page 18 To achieve a 150mm cut of a large area it is recommended to cut the entire area at the recommended depth and then clear the spoil from the area before making the second cut. Removing the spoil between cuts will enhance the productivity of the planer and maintain an even cut.

  • Page 19: Maintenance And Service

    The planer planetary is a sealed unit. If there is any sign of oil leaks please contact your nearest DIGGA dealer before carrying out any repairs, as there can be other causes for seal leaks. The planetary uses the Gear Oil (Castrol SP 320) for lubrication of gears and bearings.
  • Page 20 GENERAL INFORMATION Regular maintenance is the key to long equipment life and safe operation. Maintenance requirements have been reduced to an absolute minimum. However it is very important that these maintenance functions be performed as described below. Never do any maintenance to the planer while it is running. Exercise the MANDATORY SAFETY SHUTDOWN PROCEDURE BEFORE working on or around the planer.
  • Page 21 EVERY 2500 HOURS OR 12 MONTHS • Change gear oil in planetary. Escaping fluid under pressure can have sufficient force to penetrate the skin causing serious personal injury. Fluid escaping from a very small hole can be almost invisible. Use a piece of cardboard or wood, rather than hands to search for suspected leaks.
  • Page 22 4. Using a lead hammer or rubber-headed mallet, hit the raised pad on the tool until the pick starts to move. Continue tapping until the pick is removed. 5. Insert the new pick into the jaws of the extracting tool (pick puller) so that the raised pad of the tool is pointing in the same direction as the pick point.
  • Page 23 CHANGING THE DRUM Due to the weight of the unit, place the planer in a convenient location with a hoist available for lifting the planer off the drum. 1. Remove the right side plate by first removing the two bolts in the retainer and then loosen the ten .50"...
  • Page 24 CHANGING THE PLANETARY To gain access to the planetary the drum must first be removed. Follow the above procedure for removing the drum. 1. Tag and disconnect the power and return hoses along with the case drain hose from the hydraulic motor and plug the motor ports to prevent contaminates from entering the hydraulic system.

  • Page 25: Troubleshooting

    Obstruction in hydraulic lines Remove obstruction and replace if necessary Hydraulic motor damaged or seals Call Digga service blown department for instructions Skid-steer auxiliary valve not engaged Engage auxiliary valve Drum rotates Insufficient hydraulic flow from the skid-...
  • Page 26 Excessive oil Hydraulic oil level too low. Refer to skid-steer's temperature owners manual Obstruction in hydraulic lines Remove obstruction and replace if necessary Hydraulic oil or oil filter in skid-steer is Refer to skid-steer's dirty owners manual Relief valve setting adjusted too low Refer to skid-steer's owners manual Couplers not engaged...

  • Page 27: Bolt Torque Specifications

    10 Bolt Torque Specifications GENERAL TORQUE SPECIFICATION TABLE Use the following torques when special torques are not given. These values apply to fasteners as received from suppliers, dry, or when lubricated with normal engine oil. They do not apply if special graphited or moly disulphide greases or other extreme pressure lubricants are used.

  • Page 28: Parts List

    11 Parts List Profila Operator’s Manual Parts List 26...
  • Page 29 ITEM PART NUMBER DESCRIPTION CP-010000 Full Assembly BC001-200 Bucket Cylinder Assembly BC001-150 Bucket Cylinder Assembly 100265 Road Profiler Gearbox CP-006000 Depth Indicator Assy CP-004000 Depth Indicator Assy SRPD-10 Road Profiler Drum CP-001100 Height Adjuster Assembly CP-001200 Depth Adjuster Plate Assy CP-005000 Front Door Assy Latch Assembly...
  • Page 30 CP-000110 Depth Plate Guide Plate CP-005050 Cover Hinge Pin ANSI B18.2.3.5M - M14 x 2 x 60 Hex Bolt ANSI B18.22 M - 14 N Plain Washer ASME B18.21.1 - 9/16 Helical Spring Lock Washer ASME B18.21.1 - 1/2 Helical Spring Lock Washer ANSI B18.22 M - 12 N Plain Washer ANSI B18.2.3.5M –...

  • Page 31: Warranty

    12 Warranty All new Digga products are warranted to be free from defects in materials or workmanship which may cause failure under normal usage and service when used for the purpose intended. In the event of failure within twelve (12) months from initial retail sale, lease or rental...

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