Summary of Contents for FPS 9650 Series
- Page 1 9650 Valve Series Installation And Maintenance Manual July 2019 Fossil Power Systems Inc. 10 Mosher Drive Dartmouth Nova Scotia, Canada, B3B 1N5 Tel: 1 902 468 2743 Fax: 1 902 468 2323 E-mail: support@fossil.ca Web: wwww.fossil.ca...
- Page 2 9650 Valve Series Installation and Maintenance Manual 9650 Valve Series Instruction Manual 9640-1103 Last Revised: July, 2019 Copyright 2017 - 2018 Fossil Power Systems Inc. All rights reserved. All trademarks referenced herein are property of their respective corporation. The information contained herein is subject to change without notice.
- Page 3 9650 Valve Series Installation and Maintenance Manual About this Manual This instruction manual describes the installation and maintenance of the 9650 Valve Series as supplied by Fossil Power Systems Inc. Although care was exercised to make this Manual specific and complete, it is not intended that it should cover all potential operating and maintenance conditions.
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Page 4: Table Of Contents
LIMIT SWITCH CONTACT RATINGS ......................19 4.3.1 FPS 10 - WATERTIGHT LIMIT SWITCH (FPS PN 6010-1008) ............19 4.3.2 FPS 20 - EXPLOSION PROOF LIMIT SWITCH (FPS PN 6010-1009) ..........19 MAINTENANCE - REPLACING LIMIT SWITCH ................... 20 CSA CLOSED/PROOF OF CLOSURE LIMIT SWITCH ................... 26 ACTUATOR .............................. - Page 5 9650 Valve Series Installation and Maintenance Manual 7.1.1 ALL VALVE ASSEMBLIES: ......................38 7.1.2 CSA APPROVED VALVE ASSEMBLIES: ................... 38 7.1.3 FM APPROVED & NON-APPROVED VALVE ASSEMBLIES: ............39 REPLACEMENT OF LIMIT SWITCH ......................39 TROUBLE SHOOTING ........................... 40 GENERAL DIMENSIONS ..........................41 SPARE PARTS ..............................
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Page 6: Overview
Normally open valves fail to an open position when power is lost to the automatic valve. MANUAL VALVES FPS manual valves may be supplied as CSA/API approved for use with natural gas or propane, or the valves may be supplied without specific approvals. - Page 7 IT IS THE SOLE RESPONSIBILITY OF ANY USER TO ENSURE PROPER VALVE OPERATION AND INTEGRITY AFTER SERVICING. FPS BEARS NO RESPONSIBILITY, EXPRESSED OR IMPLIED FOR CLAIMS OR LIABILITIES ARISING OUT OF IMPROPER USE OR INADEQUATE SERVICING OF THE VALVE ASSEMBLIES.
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Page 8: Specifications
9650 Valve Series Installation and Maintenance Manual SPECIFICATIONS CSA AUTOMATIC GAS VALVE OPERATING SPECIFICATIONS Maximum Operating Pressure: 1380kPa (200psig) Maximum Ambient Operating Temperature: 50°C (122ºF) Minimum Ambient Operating Temperature - 45°C (-49ºF) Mounting: Multi-position Flow: Bi-Directional Materials: CF8M or WCB Valve Body; 316 S/S Ball; Stem and Hardware Actuator: Spring Return... -
Page 9: Solenoid
SOLENOID GENERAL INFORMATION FPS’s valve range includes both spool and poppet type solenoids depending on the particular valve. The spool solenoid valve body is made of anodized aluminum that mounts directly to the spring return or double- acting pneumatic valve actuator, which has been manufactured to accept the NAMUR pattern of mounts and port holes. -
Page 10: Solenoid Voltage / Rating For Asco & Parker Solenoids
9650 Valve Series Installation and Maintenance Manual SOLENOID VOLTAGE / RATING FOR ASCO & PARKER SOLENOIDS MODEL/ VOLTAGE FPS PN RATING Inrush Steady MODEL # Current State Current ASCO 12VDC/WT 1250-0016 NEMA 2, 3, 3S, 4, 4X 0.82A 0.58A WT8551A1MMS... - Page 11 9650 Valve Series Installation and Maintenance Manual ASCO 24VDC/EXP 1250-0092 Ex. Coil; Haz Loc 0.48 0.48 EVX8316G081MF/15444- CLI, Div 1, GR A, B, C, D 24VDC CL II, Div 1, GR E, F & G NEMA 3, 3S, 4, 4X, 6, 6P, 7, 9 ASCO 120VAC/EXP...
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Page 12: Maintenance (Namur Mount Spool Type Solenoid) - Replacing Solenoid
Installation and Maintenance Manual MAINTENANCE (NAMUR MOUNT SPOOL TYPE SOLENOID) - REPLACING SOLENOID Caution: following ANY valve maintenance it is required to fully test valve operation and to complete FPS valve automated valve repair check sheet FP081.0. Note: for replacement of Parker spool-type solenoids with ASCO poppet type solenoids, refer to FPS instruction bulletin 9640-1106. - Page 13 9650 Valve Series Installation and Maintenance Manual 5) Remove the electrical conduit from the limit switch housing leading to the solenoid. 6) Loosen the two capscrews holding the solenoid onto the actuator. 7) Remove the solenoid, taking care not to lose the adapter plate, rubber gasket or two O-rings. 8) Note whether the adapter plate is for 5/2 or 3/2 configuration from the markings.
- Page 14 10) If the solenoid is to be replaced, remove and clean the conduit elbow for use with the new solenoid. Assembly: Caution: following ANY valve maintenance it is required to fully test valve operation and to complete fps valve automated valve repair check sheet FP081.0.
- Page 15 9650 Valve Series Installation and Maintenance Manual 4) Apply Molykote 55 O-ring grease or equivalent to the two O-rings and rubber gasket. The O-rings should face the actuator and the adapter plate should be oriented so the set screw mates with the hole in the plate as shown.
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Page 16: Maintenance (Poppet Type Solenoid) - Replacing Solenoid
Installation and Maintenance Manual MAINTENANCE (POPPET TYPE SOLENOID) - REPLACING SOLENOID Caution: following ANY valve maintenance it is required to fully test valve operation and to complete FPS valve automated valve repair check sheet FP081.0. Note: for replacement of Parker spool-type solenoids with ASCO poppet type solenoids, refer to FPS instruction bulletin 9640-1106. - Page 17 6) Unscrew the solenoid from the limit switch housing and pull out electrical leads to remove. Assembly: Caution: following ANY valve maintenance it is required to fully test valve operation and to complete fps valve automated valve repair check sheet.
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Page 18: Limit Switch
The FPS Model 6010-1009 is designed to be Explosionproof for Class 1, Division 1, Groups A, B, C and D; Flameproof for Class I, Zone 1, AEx d IIC; and Dust-Ignitionproof for Class II/III, Division 1, Group E, F and G hazardous locations. -
Page 19: Limit Switch Contact Ratings
15A – 120VAC/240VAC 0.6A – 125VDC 0.3A – 250VDC 4.3.2 FPS 20 - EXPLOSION PROOF LIMIT SWITCH (FPS PN 6010-1009) Enclosure Rating: Explosionproof Cl.I / Div.1 / Gr. ABCD / T5; Dust Ignitionproof Cl.II,III / Div.1 / Gr.EFG / T5;... -
Page 20: Maintenance - Replacing Limit Switch
Installation and Maintenance Manual MAINTENANCE - REPLACING LIMIT SWITCH Caution: following ANY valve maintenance it is required to fully test valve operation and to complete FPS valve automated valve repair check sheet FP081.0. Procedure shows a watertight limit switch (6010-1008), follow a similar procedure for the explosion proof model (6010-1009). - Page 21 9650 Valve Series Installation and Maintenance Manual 5) For a spool type 8551 solenoid, remove the electrical conduits from the limit switch housing leading to the solenoid and the plant field connection (not shown). For poppet type 8320 or 8316 solenoids, disconnect the instrument air tubing and plant field connection (not shown) and remove the solenoid from the limit switch housing.
- Page 22 Note: A normally closed valve blocks flow through the valve when no instrument air or electrical signal is being sent to the solenoid. It will fail closed in this configuration. FPS normally closed valves will have one of the following numbers as the last digit in their item code.
- Page 23 9650 Valve Series Installation and Maintenance Manual 7) Remove power to let the valve close and ensure the open (upper) limit switch loses contact just as the valve begins to travel. Set the closed (lower) limit switch cam when the valve is in the fully closed position. Monitor the output of the closed limit switch with a multimeter between terminals 4 and 5.
- Page 24 Note: A normally open valve allows flow through the valve when no instrument air or electrical signal is being sent to the solenoid. It will fail open in this configuration. FPS normally open valves will have one of the following numbers as the last digit in their item code.
- Page 25 9650 Valve Series Installation and Maintenance Manual closed position. Monitor the output of the closed limit switch with a multimeter between terminals 4 and 5. Remove power to let the valve open and ensure the closed limit switch loses contact as the valve begins to travel but before it opens.
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Page 26: Csa Closed/Proof Of Closure Limit Switch
Installation and Maintenance Manual CSA CLOSED/PROOF OF CLOSURE LIMIT SWITCH Caution: following ANY valve maintenance it is required to fully test valve operation and to complete fps valve automated valve repair check sheet FP081.0. For all FPS CSA approved normally closed valves requiring closed/proof of closure (POC) limit switch, follow the steps in the proof of closure limit switch setting section below. -
Page 27: Actuator
ACTUATOR GENERAL INFORMATION FPS does not recommend that the user perform service on any of the internal components within the rack and pinion type actuator assembly. If foreign material enters the actuator and impairs proper operation the actuator should be replaced. -
Page 28: Maintenance - Replacing Actuator
Caution: following ANY valve maintenance it is required to fully test valve operation and to complete fps valve automated valve repair check sheet FP081.0. Note: FPS does not authorize body or actuator repairs on FM approved valves. Please contact the factory for any replacement of valve or actuator. - Page 29 7) If the actuator is to be replaced, remove the four studs B (if equipped) in the bottom of the actuator using the appropriate hex key. Assembly: Caution: following ANY valve maintenance it is required to fully test valve operation and to complete fps valve automated valve repair check sheet FP081.0. 1) Ensure the same model of actuator is used in reassembly.
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Page 30: Ball Valve
BALL VALVE GENERAL INFORMATION The FPS threaded and socket weld connection valves consist of a three-piece body design which allows the center section to be easily removed for replacement of the ball, seats and seals without disturbing the pipe connections. -
Page 31: Series 88 Stem Nut- Torque
9650 Valve Series Installation and Maintenance Manual 6.1.3 SERIES 88 STEM NUT- TORQUE Size lbf-in kgf-cm 1/4" 3/8" 1/2" 3/4" 1" 11.8 1.1/4" 11.8 1.1/2" 16.7 2" 16.7 6.1.4 SERIES 90D STEM NUT- TORQUE Size lbf-in kgf-cm 1/2" 11.8 3/4" 11.8 1"... -
Page 32: Maintenance - 3 Piece Threaded/Socket Weld Valves
Installation and Maintenance Manual MAINTENANCE – 3 PIECE THREADED/SOCKET WELD VALVES Caution: following ANY valve maintenance it is required to fully test valve operation and to complete fps valve automated valve repair check sheet FP081.0. NOTE: FPS DOES NOT AUTHORIZE BODY OR ACTUATOR REPAIRS ON FM APPROVED VALVES. PLEASE CONTACT THE FACTORY FOR ANY REPLACEMENT OF VALVE OR ACTUATOR. - Page 33 9650 Valve Series Installation and Maintenance Manual 7) Replace and tighten body bolts evenly and diagonally opposite one another. CAUTION: IF VALVE IS A “NORMALLY CLOSED” VALVE, ENSURE THE BALL VALVE IS IN THE CLOSED POSITION BEFORE RE-INSTALLING THE ACTUATOR. VALVE POSITION CAN BE CONFIRMED BY VISUALLY LOOKING AT THE BALL POSITION TO ENSURE FLOW IS BLOCKED AND VISUALLY CONFIRMING THE LINE SCRIBED ON THE STEM IS PERPENDICULAR TO FLOW IF VALVE IS A “NORMALLY OPEN”...
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Page 34: Exploded View Of Threaded / Socket Weld Valve
9650 Valve Series Installation and Maintenance Manual 6.2.1 EXPLODED VIEW OF THREADED / SOCKET WELD VALVE Note: All highlighted parts are included in repair kit Part Name Material Part Name Material ASTM A351 Gr. Body Joint Gasket PTFE CF8M ASTM A351 Gr. End Cap Bolt SUS 304... -
Page 35: Maintenance - 2 Piece Flanged Valves
Installation and Maintenance Manual MAINTENANCE – 2 PIECE FLANGED VALVES Caution: following ANY valve maintenance it is required to fully test valve operation and to complete fps valve automated valve repair check sheet FP081.0. NOTE: FPS DOES NOT AUTHORIZE BODY OR ACTUATOR REPAIRS ON FM APPROVED VALVES. PLEASE CONTACT THE FACTORY FOR ANY REPLACEMENT OF VALVE OR ACTUATOR. - Page 36 9650 Valve Series Installation and Maintenance Manual CAUTION: IF VALVE IS A “NORMALLY CLOSED” VALVE, ENSURE THE BALL VALVE IS IN THE CLOSED POSITION BEFORE RE-INSTALLING THE ACTUATOR. VALVE POSITION CAN BE CONFIRMED BY VISUALLY LOOKING AT THE BALL POSITION TO ENSURE FLOW IS BLOCKED OR VISUALLY CONFIRMING THE LINE SCRIBED ON THE STEM IS PERPENDICULAR TO FLOW IF VALVE IS A “NORMALLY OPEN”...
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Page 37: Exploded View Of Flanged Valve
9650 Valve Series Installation and Maintenance Manual 6.3.1 EXPLODED VIEW OF FLANGED VALVE Note: All highlighted parts are included in repair kit Part Name Material Part Name Material Body CF8M / WCB Stem Nut SUS 304 End Cap CF8M / WCB Stem Washer SUS 304 Ball... -
Page 38: Valve Testing
Installation and Maintenance Manual VALVE TESTING Caution: following ANY valve maintenance it is required to fully test valve operation and to complete fps valve automated valve repair check sheet FP081.0. FOLLOWING VALVE MAINTENANCE, DISASEMBLY OR REPLACEMENT OF ANY VALVE COMPONENT THE VALVE... -
Page 39: Fm Approved & Non-Approved Valve Assemblies
9650 Valve Series Installation and Maintenance Manual 7.1.3 FM APPROVED & NON-APPROVED VALVE ASSEMBLIES: Approval Test Description Notes Standard Valve placed in the closed position. Maximum leakage = 24 in /hr air. Internal Leakage Inlet pressurized and maintained @ @300psig 300psig for at least 2 minutes. -
Page 40: Trouble Shooting
9650 Valve Series Installation and Maintenance Manual TROUBLE SHOOTING SYMPTOM PROCEDURE Valve fails to operate Check electrical supply with voltmeter. Voltage must agree with nameplate rating. Check coil with ohmmeter for shorted or open coil. Make sure that pressure complies with nameplate rating. Pressure must not be less than 60psig. -
Page 41: General Dimensions
9650 Valve Series Installation and Maintenance Manual GENERAL DIMENSIONS... -
Page 42: Spare Parts
9650 Valve Series Installation and Maintenance Manual SPARE PARTS SPARE PARTS For recommended spare parts, please consult factory.
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