Table of Contents
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Operating manual
Translation of the original
operating manual
J.H. Hoffmann GmbH & Co. KG | Littau 3-5 | DE-35745 Herborn | Telephone: +49 (0) 27 72 / 933-0
Fax: +49 (0) 27 72 / 933-100 | E-mail: info@herborner-pumpen.de | www.herborner-pumpen.de
herborner.
100% COATING = 0% CORROSION!
Coated swimming pool water circulation pump
X
®
Model X
X-PM
X-C
A-hX 03 GB
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Table of Contents
Summary of Contents for HERBORNER pumpentechnik herborner.X Series
- Page 1 herborner. ® 100% COATING = 0% CORROSION! Coated swimming pool water circulation pump Operating manual Model X X-PM Translation of the original operating manual J.H. Hoffmann GmbH & Co. KG | Littau 3-5 | DE-35745 Herborn | Telephone: +49 (0) 27 72 / 933-0 A-hX 03 GB Fax: +49 (0) 27 72 / 933-100 | E-mail: info@herborner-pumpen.de | www.herborner-pumpen.de...
- Page 2 Copyright The transfer and duplication of this document and utilisation and communication of its content is prohibited, unless ex- plicitly stated otherwise. Non-compliance with this stipulation will result in compensation for damages. All rights reserved.
- Page 3 EC Declaration of Conformity Herborner Pumpenfabrik J.H. Hoffmann GmbH & Co. KG Littau 3-5, DE-35745 Herborn Ms J. Weygand is authorised to create the technical documentation Herborner Pumpenfabrik J.H. Hoffmann GmbH & Co. KG J. Weygand Littau 3-5, DE-35745 Herborn We hereby declare that the Coated swimming pool water circulation pump herborner.X/ X-PM/ X-C...
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Page 5: Table Of Contents
Table of contents Table of contents General information ........6 Mounting the screwed connection....36 Intended use ..........6 Adjusting the analogue pre-filter monitor ..37 Exploded view ..........7 Operating modes and frequency of starting 37 Wear parts ............. 8 Starting up ........... -
Page 6: General Information
General information General information Danger! Intended use Pumping flammable or explosive liq- uids is perilous. With its 100% coating and integrated pre-filter for contami- nation removal, the herborner.X is particularly suitable for Do not pump flammable or explosive swimming pool complexes, leisure and adventure pools or liquids. -
Page 7: Exploded View
General information Exploded view X model X-C model X-PM model Figure 1a Exploded view (X/ X-PM model) Figure 1b Exploded view (X-C model) Special design/ accessories... -
Page 8: Wear Parts
General information Individual components Wear parts The specifications relating to the selection of wear parts are Filter casing based on the demand for a two-year operation in accordance with DIN 24296 (pump and pump units for liquids - spare Filter strainer parts - selection and procurement). -
Page 9: Technical Specifications
General information Technical specifications 1.4.1 Model designation X040-220A-0114H-W2B-V 5 6 7 Number Designation Model key code Meaning Model herborner.X Nominal diameter of pressure flange 040 DN 40 DN 50 DN 65 DN 80 DN 100 DN 125 DN 150 DN 200 Design dimension Centering diameter Version... -
Page 10: Impellers
General information 1.4.2 Impellers Caution! Dry running the pump will destroy the Closed multi-vane impellers for clean to mechanical seal! slightly contaminated pumped media are Ensure there is adequate cooling and used. lubrication for the sliding surfaces. Large contaminant particles are removed by the integrated pre-filter. -
Page 11: Dimensions, Weights, Performance Data
General information Motor data for X/ X-C model Caution! Design IM B5/V1 In herborner.X-C pump models, Motor connection Manufacturer-specific pumped media < 15 °C und > 40 °C Protection type IP 55 damage the motor. Speed 1500 (1800) rpm Connect another cooling circuit to the motor. -
Page 12: Safety
Safety Safety The following signal words represent Notes / explanations This indicates an imminent danger. If it is Danger! not avoided it will result in death or the most The following symbols represent severe of injuries. Warning of a hazardous area This indicates a potentially dangerous situa- Warning! tion. -
Page 13: Integrated Safety Systems (Optional)
Safety Integrated safety systems (optional) Important! Check the integrated safety equipment at regular inspection intervals j = annually, m = monthly When making any inquiries and ordering spare parts, The inspection methods applied here are: please make sure you specify the pump model and the order number. -
Page 14: Connections On The Pump
Safety Safety measures Caution! This operating manual is part of the machine and, as such, must always be made available to operating personnel. Incorrect warming will damage the three-phase motor. Please make sure that Do not decommission safety equip- - you observe the safety precautions it contains, ment or change its mode of operation. -
Page 15: Obligations Of The Operator
Safety Obligations of the operator The operator is obligated to: - instruct his/her operating and maintenance personnel with regard to the pump's safety equipment and - monitor compliance with the safety measures. Important! In the European Economic Area, observe and comply with - the national realisation of the framework directive (89/391/ EEC) with regard to the implementation of measures for improving the protection of health and safety of workers... -
Page 16: General Hazard Warnings
General hazard warnings General hazard warnings Assembly, operation and maintenance personnel Assembly, operation and maintenance personnel are re- Dangers sponsible for the transportation, fitting, installation, operation, cleaning and reparation of the pump. 1. Only trained and authorised persons may Warning! install and operate the pump. -
Page 17: Shut Off Procedures
General hazard warnings Shut off procedures The following shut off procedure must be complied with before conducting any maintenance, cleaning and/or repair work (only by specialists). Warning! Electric current can result in death. Disconnect the block motor (802) ac- cording to the five safety rules. When cleaning close any electrical cabinets that are open to prevent dust or water from entering. -
Page 18: Transport
Transport Transport Packaging for transportation by HGV When the pump is transported by HGV it is packed and Scope of delivery secured on a transport pallet. The detailed scope of delivery can be viewed in the order confirmation. 4.2.2 Intermediate storage The freight packaging of the pump and the spare parts are Transport and packaging suitable for storage for a period of approximately 3 months. -
Page 19: Transport With A Crane
Transport 4.3.2 Transport with a crane - The crane must be able to support the full weight of the pump. - The operator must be authorised to oper- ate the crane. - Attach the pump to the crane using the corresponding separate lifting accessories (e.g. -
Page 20: Installation / Fitting
Installation / fitting Installation / fitting Important! Installation For optimum handling of the coated pumps, we recommend Prepare the construction in accordance with the pump the use of washers for the screwed connection of the flanges dimensions. with the pipelines and for fixing the pump feet to the base. Important! The connection flanges must be perfectly aligned and screwed in such a way that prevents leakage. -
Page 21: Dimensions
Installation / fitting Dimensions 5.2.1 Dimensions of X/ X-PM model Figure 5a Dimensions of X/ X-PM model Flange position Figure V Figure VL Figure L Figure HL Figure H Figure HR Figure R Figure VR When removing the motor, ensure there is sufficient room for The position of the terminal box may vary for versions with a the lifting device. - Page 22 Installation / fitting X model, 50 Hz Model ø k [kW] [kg] X040-220A X040-220A X040-270A X040-270B X040-270A X050-190A X050-190A X050-190A X050-190B X050-190A X050-240A X050-240A X050-240A X065-220A X065-220A X065-220A X065-240A X065-240A X065-240A X065-270A X065-270A X065-270C X065-300B X065-300B X080-210A X080-210A 150 1022 329 X080-210A 150 1055 329 X080-240A...
- Page 23 Installation / fitting Model ø k [kW] [kg] X125-270B 150 1161 297 X125-330A 200 1327 348 X125-330A 200 1353 348 X150-250A 200 1152 394 X150-250A 200 1170 394 X150-250A 200 1195 394 X150-270B 200 1217 410 X150-270B 200 1305 410 X150-270B 18.5 200 1341 410...
- Page 24 Installation / fitting Model ø k [kW] [kg] X080-210A 150 1074 329 X080-240A X080-240A X080-255A X080-255A X080-255A 150 1030 288 X080-330A 13.2 150 1124 293 X080-330A 150 1213 293 X100-200A X100-200A X100-210A X100-210A 150 1030 332 X100-210A 150 1080 332 X100-210A 150 1085 332 X100-240A...
- Page 25 Installation / fitting X-PM model Model ø k [kW] [kg] X040-220A X040-220A X040-270A X040-270B X040-270A X050-190A X050-190A X050-190A X050-190A X050-240A X050-240A X050-240A X065-220A X065-220A X065-220A X065-240A X065-240A X065-240A X065-270A X065-270A X065-270C X065-300B X065-300B X080-210A X080-210A X080-210A X080-240A X080-240A X080-240A X080-255A X080-255A X080-255A X080-330A...
- Page 26 Installation / fitting Model ø k [kW] [kg] X125-330A 200 1300 348 X125-330A 200 1316 348 X150-250A 200 1080 394 X150-250A 200 1103 394 X150-250A 200 1196 394 X150-270B 200 1218 410 X150-270B 200 1255 410 X150-270B 18.5 200 1315 410 X150-270B 200 1341 410 X150-300A...
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Page 27: Dimensions Of X-C Model
Installation / fitting 5.2.2 Dimensions of X-C model Figure 5b Dimensions of X-C model Flange position Figure V Figure VL Figure L Figure HL Figure H Figure HR Figure R Figure VR When removing the motor, ensure there is sufficient room for The terminal box alignment may vary according to size. - Page 28 Installation / fitting Model [kW] [kW] ø k [kg] 50 Hz 60 Hz X040-220A X040-270A X040-270A X050-190A X050-190A X050-190A X050-240A X050-240A X050-240A X065-220A X065-220A X065-220A X065-240A X065-240A X065-240A X065-270A X065-270A X065-270C X065-300B X065-300B 13.2 X080-210A X080-210A X080-210A X080-240A X080-240A X080-255A X080-255A X080-255A X080-330A...
- Page 29 Installation / fitting Model [kW] [kW] ø k [kg] 50 Hz 60 Hz X150-270B 200 1170 410 X150-270B 18.5 22.2 150 200 1301 410 X150-270B 26.4 150 200 1301 410 X150-300A 200 1102 352 X150-300A 18.5 22.2 150 200 1270 352 X150-300A 26.4 150 200 1270 352...
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Page 30: Technical Specifications
Installation / fitting Technical specifications X-PM model Motor manufacturer: emod X model 75 Hz: 1500 rpm (350 V) 50 Hz: 1500 rpm (400 V) [kW] [kW] I [A] dB(A) 1.28 2,15 [kW] I [A] dB(A) 1.69 2,95 2.44 3.35 4.44 5.98 10,6 8.15... -
Page 31: Electrical Connection
Installation / fitting X-C model Electrical connection The electrical connection should only be established by an 50 Hz: 1500 rpm (400 V) electrician. [kW] I [A] dB(A) 3.15 Important! In the case of PM motors, follow the operating manual in- cluded in delivery. -
Page 32: Motor Protection
Installation / fitting Motor protection Caution! Use a motor circuit breaker or adequate motor protection with a tripping characteristic according to DIN VDE 0660. Dry running the pump will destroy the mechanical seal! Accommodate the integrated temperature monitors (e.g. PTC thermistor) in the motor control circuits in such a way that After starting up the pump switch it off if the temperature monitor responds it results in switching... -
Page 33: Ptc Thermistor Connection
Installation / fitting X/ X-C model Motor voltage (motor name plate) Operating Operating voltage frequency 400/690V 5/3 50Hz 230/400V 5/3 50Hz 655-725V 3 50Hz 275/480V 5/3 60Hz 448-480V 5 60Hz 460-500V 5 60Hz to the tripping unit W2 U2 220-240V 50Hz 230V V1 W1... -
Page 34: Ets X4
Installation / fitting Important! Important! Variable frequency drives must comply with the EU’s low Avoid bends directly in front of and behind the pump. voltage and EMC directives. You can obtain further information on the correct pipeline construction from the manufacturer. With three-phase current variable frequency drives, use only an RCD (residual-current-operated protective device) 5.11... -
Page 35: Commissioning
Commissioning Commissioning The following label is located in the vicinity of the ball valve (006): Inspect the pump before commissioning and conduct a functional check. When doing this pay special attention to the following: - Turn the motor shaft repeatedly by hand! - Never allow the pump to run dry! - Are the pump and pipelines properly con- nected? -
Page 36: Assembly Of The Star Handles
Commissioning Assembly of the star handles Assembly of the screwed connection: Important! Prior to commissioning, tighten the star handles (004) lying in the filter strainer (004) including the washers. Figure 9 Assembly of screwed connection The screwed connection can be provided with a sealing cover or a connection for a pipeline. -
Page 37: Adjusting The Analogue Pre-Filter Monitor
Commissioning Starting up Important! To start the pump Remove the label from the opening for the screwed con- 1. Close the gate valves and shut off cocks of the manometer, nection (005.1) in the filter casing (001). Then screw in the screwed connection (005.1 and 005.2) in the filter casing 2. -
Page 38: Maintenance / Cleaning
Maintenance / cleaning Maintenance / cleaning The pump is subjected to vibrations during operation, which can cause the screw and clamp connections to become Maintenance and cleaning work should only be implemented loose. Inspect the pump at regular intervals for any loose by specialist personnel. -
Page 39: Maintenance Instructions For Prolonged Periods Of Inactivity
Maintenance / cleaning For pump controllers it is recommended to programme an au- tomatic start up every 48 hours for a maximum of 3 seconds. Important! A start up procedure at approximately 5 Hz is advisable for Collect any waste and emissions in appropriate containers operation with variable frequency drives. -
Page 40: Greasing Intervals
Maintenance / cleaning The following label is found on the motor if a relubrication unit is present: Important! A Long-Life-Set, which consists of a grease gun with high- performance grease, is available via the manufacturer. Use grease guns for conical grease nipple H according to DIN 71412. -
Page 41: Cleaning
Maintenance / cleaning Important! Important! Check the leak tightness of seals at regular intervals. Before removing the filter strainer (002), close the pressure- side and suction-side gate valves. Ensure the pump casing is free from pressure. After that, drain the filter casing (001) through the bottom Cleaning screwed connection (005.1). -
Page 42: Tightening Torques For Nuts And Bolts
Maintenance / cleaning In addition, the following label can be found on the filter Tightening torques for nuts and bolts cover (003): Stainless (A4) Thread [Nm] 18.5 Figure 15 Star handle label The label says that the star handles should be tightened crosswise. -
Page 43: Disposal
Maintenance / cleaning Model Motor rating in kW ~ Oil in l Caution! X 100 - 270A Oil and screws that are under pressure X 100 - 270A can result in injury. X 100 - 330A 18.5 X 100 - 330A 22.0 Do not cover or seal the ventilation X 100 - 330C... -
Page 44: Disturbance / Cause / Trouble Shooting
Disturbance / cause / trouble shooting Disturbance / cause / trouble Disturbance Cause Trouble shooting shooting The delivery of Density of the Dilute the the pump is too pumped medium pumped medium The facts and information described in this manual with low. - Page 45 Disturbance / cause / trouble shooting Disturbance Cause Trouble shooting Disturbance Cause Trouble shooting Pump vibrates or Anti-friction bear- Exchange anti- Bearing becomes Bearing running Top up grease, makes a noise. ing defective. friction bearing. without lubrica- replace bearing if tion: necessary.
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Page 46: Disassembly / Assembly
Disassembly / assembly Disassembly / assembly Important! The pump is predominantly manufactured from steel. Dis- Refrain from using excessive force while disassembling and pose of the pump, oils and any cleaning agents in accordance assembling the pump. with the applicable local environmental regulations. Cleaning implements (such as brushes, rags, etc.) are to be disposed of in accordance with the applicable environmental regulations or manufacturer's instructions. -
Page 47: Draining The Herborner.x-C Pump
Disassembly / assembly 9.1.1 Draining the herborner.X-C pump De-aerate the pump by opening the ball valve (006). Then detach the return pipe (702) on the screwed connection (005.2) in the following way: Remove the washer (554). Press the pressure ring back- wards. -
Page 48: Disassembling The Version With Seal-Guard-System
Disassembly / assembly Notice! Detach and remove the cap A damaged fitting surface does not guarantee a precise seal. on the Seal-Guard-System compensation tank. Do not damage the seating for the O-ring. Remove all components of the mechanical seal (433.1) from the intermediate casing (113). - Page 49 Disassembly / assembly Pull the intermediate casing (113) over the motor shaft (819), so that it aligns axially Undo the nut (920). with the shaft. Remove the O-ring (412). Notice! A damaged fitting surface does not guarantee a precise seal. Remove the washer (554).
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Page 50: Assembly
Disassembly / assembly Clean the chrome-nickel steel motor shaft of any residue and sediment deposits using fine emery cloth. Slide assembly aids (acces- Clean any deposits from the seating for the O-ring. sories) onto the motor shaft (819) (if available). Important! Replace any seals that are removed. -
Page 51: Assembling The Version With Seal-Guard-System
Disassembly / assembly Place the gasket (400.2) Use assembly aids (acces- between the pump casing sories) (if available) to ensure (101) and the intermediate an optimal seating of the casing (113). Then insert the mechanical seal on the motor complete interchangeable shaft (819). - Page 52 Disassembly / assembly Tighten the locking screw/s Important! on the mechanical seal For easy installation, lubricate O-rings with provided grease. (433.2) using a hexagon wrench. Press the counter ring with the O-ring of the mechani- cal seal (433.2) into the seal cover (471) by hand.
- Page 53 Disassembly / assembly Place the gasket (400.2) between the pump casing Important! (101) and the intermediate - Make sure you degrease the shaft surface! casing (113). Then insert the complete interchangeable - The pretension of the spring is obtained through the instal- module into the centering of lation of the impeller.
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Page 54: Cooling Hose Assembly On The Herborner.x-C Pump
Disassembly / assembly 9.2.3 Cooling hose assembly on the herborner.X-C pump Insert the new sealing washer and tighten with a screw Important! (900). - Shorten the hoses at both ends by approximately 5 mm. This ensures precise sealing. - Re-close the ball valve (006) after assembly. Secure the cooling pipes to the screwed connection (005.2) and intermediate casing (113) in the following manner: Important!
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