Masibus PM2160-A User Manual

Masibus PM2160-A User Manual

Multifunction meter

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Masibus Automation And Instrumentation Pvt. Ltd.
Sector-25, Gandhinagar-382044, Gujarat, India
+91 79 23287275-79
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B/30, GIDC Electronics Estate,
Email: support@masibus.com
Web: www.masibus.com
User's Manual
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  • Page 1 User’s Manual          Masibus Automation And Instrumentation Pvt. Ltd. B/30, GIDC Electronics Estate, Sector-25, Gandhinagar-382044, Gujarat, India +91 79 23287275-79 +91 79 23287281-82   Email: support@masibus.com Web: www.masibus.com...
  • Page 2: Table Of Contents

    Model: PM-2160-A Doc. Ref. no. : m20Aom201 Issue no. 02 CONTENTS 1. INTRODUCTION ........................... 4 Foreword ......................4 Purpose of manual ................... 4 Notice ......................4 Trademarks ....................4 Checking the Contents of the Package ..............4 Product overview ..................... 5 Features ......................
  • Page 3 Issue no. 02 Display Details for Run Mode and Configuration Mode ..........36 Annexure A2 – Display Details for LED based PM2160-A ......36 Annexure A3 – Display Details for LCD Panel based PM2160-A ....36 Page 3 of 36 User’s Manual...
  • Page 4: Introduction

    The contents of this manual are subject to change without notice as a result of continuous improvements to the instrument‟s performance and functions. This manual describes the functions of this product. MASIBUS does not guarantee the application of these functions for any particular purpose.
  • Page 5: Product Overview

    Model: PM-2160-A Doc. Ref. no. : - m20Aom201 Issue no. 02 Product overview The 2160-A MULTIFUNCTION METER is a solid state Multifunction Meter Which accurately measures all quantities of the supply including all types of energies. The 2160-A Multifunction Meter is based on Microcontroller, with a high degree of programmability. The meter meets the Accuracy requirements of IS14697 &...
  • Page 6: Safety Precautions

    Model: PM-2160-A Doc. Ref. no. : m20Aom201 Issue no. 02 User manual Safety Precautions The product and the instruction manual describe important information to prevent possible harm to users and damage to the property and to use the product safely. Understand the following description (signs and symbols), read the text and observe descriptions.
  • Page 7: Specifications

    Model: PM-2160-A Doc. Ref. no. : - m20Aom201 Issue no. 02 2. SPECIFICATIONS System type 3Ph4W/ 3Ph3W (Site selectable) Input Voltage Direct Voltage 20 to 350V (L-N) or 34V to 620V (L-L) @ 240V Nominal Voltage PT Secondary 64V L-N, 110V L-N, 120V L-N or 240V L-N (Site selectable) (Nominal Voltage) Configurable for 3Ph3W or 3Ph4W system Measurement Method...
  • Page 8 Model: PM-2160-A Doc. Ref. no. : m20Aom201 Issue no. 02 Real time clock & date ON hour ,LOAD hour ( up to 65000 hours Recording) Power Interruption count (up to 65000) with (Last Power OFF & Latest Power ON)Time & Date Environmental Working temperature 0 to 55º...
  • Page 9 Model: PM-2160-A Doc. Ref. no. : - m20Aom201 Issue no. 02 Isolation (Withstanding voltage)  Between primary terminals* and secondary terminals**: At least 2000 V AC for 1 minute  Between primary terminals*: At least 2000 V AC for 1 minute ...
  • Page 10: List Of Available Features

    Model: PM-2160-A Doc. Ref. no. : m20Aom201 Issue no. 02 Resolution for Energy parameters for LCD Panel Display Energy Resolution Sys. Energy Resolution Display Last Digit Display Last Digit Format Unit Resolution Format Unit Resolution 0.01Wh X.XXXXX X.XXXXX 0.01Wh 0.01Wh XX.XXXXX XX.XXXXX 0.01Wh...
  • Page 11 Model: PM-2160-A Doc. Ref. no. : - m20Aom201 Issue no. 02  Active Energy Export  Export Reactive Energy Export  Energy Apparent Energy Export  Overflow Energy Count For System Energy  Real Time  Real Date  Maximum Demand with Date & Time Demand ...
  • Page 12: Front & Rear Panel Picture

    Model: PM-2160-A Doc. Ref. no. : m20Aom201 Issue no. 02 3. FRONT & REAR PANEL PICTURE 3.1 Front Panel Picture For Seven Segment LED Display For LCD Panel Display Fig-3.1 Detail of front panel PGM/ENT mode:  Key press is used to enter into PGM mode(view mode) mode: On key press ...
  • Page 13: Rear Panel Picture

    Model: PM-2160-A Doc. Ref. no. : - m20Aom201 Issue no. 02  Continuously 4 Second key press is used to move in First page (Vrms) from any page in page matrix mode: On key press  When in view mode this key press is used to exit from PGM mode to RUN mode. ...
  • Page 14: Terminal Connections

    Model: PM-2160-A Doc. Ref. no. : m20Aom201 Issue no. 02 4. TERMINAL CONNECTIONS 4.1 Rear Panel Terminal Connections Terminal Description RS-485 [A+] RS-485 Connection RS-485 [B-] IB+ [Current In B-Phase ] IB- [Current Out B-Phase ] IY+ [Current In Y-Phase ] Three Phase Current IY- [Current Out Y-Phase ] Inputs...
  • Page 15: Mechanical Guideline

    Model: PM-2160-A Doc. Ref. no. : - m20Aom201 Issue no. 02 5. MECHANICAL GUIDELINE 5.1 Front Bezel Diagram 5.2 Panel Cutout Diagram (All Dimensions are in mm) Page 15 of 36 User’s Manual...
  • Page 16: Installation Guideline

    Model: PM-2160-A Doc. Ref. no. : m20Aom201 Issue no. 02 6. INSTALLATION GUIDELINE 6.1 Safety/Warning Precautions Safety Precautions Dangerous voltages capable of causing death are sometimes present in this instrument. Before installation or beginning of any troubleshooting procedures the power to all equipment must be switched off and isolated.
  • Page 17: Common Wiring With Rs-485 Connections

    Model: PM-2160-A Doc. Ref. no. : - m20Aom201 Issue no. 02 number and serial number for future reference when corresponding with our Customer Support Division.  Do not use this instrument in areas such as excessive shock, vibration, dirt, moisture, corrosive gases or rain.
  • Page 18 Model: PM-2160-A Doc. Ref. no. : m20Aom201 Issue no. 02 6.3.1 Three Phase Four Wire System 4-Wire Wye-3 Element Connection Using 3PTs, 3CTs b) 4-Wire Wye-3 Element Direct Connection Using 3CTs Page 18 of 36 User’s Manual...
  • Page 19 Model: PM-2160-A Doc. Ref. no. : - m20Aom201 Issue no. 02 4-Wire Direct Connection 6.3.2 Three Phase Three Wire System a) 3-Wire 2- Element Open Delta Connection Using 2PTs, 2CTs Page 19 of 36 User’s Manual...
  • Page 20 Model: PM-2160-A Doc. Ref. no. : m20Aom201 Issue no. 02 b) 3-Wire 2- Element Direct Connection Using 2CTs 6.3.3 Single Phase Two Wire Configuration Note: -For Single Phase Two Wire, system should be 3P4W and Do not consider Average Voltage, Average Current &...
  • Page 21: Pts And Cts

    Model: PM-2160-A Doc. Ref. no. : - m20Aom201 Issue no. 02 6.4 PTs and CTs Large electrical installations have high voltages and currents, which may exceed the direct connection rating of the meter. In this case, Potential Transformers (PTs) and Current Transformers (CTs) are used to precisely “step down”...
  • Page 22: Modbus Details

    Model: PM-2160-A Doc. Ref. no. : m20Aom201 Issue no. 02 7. MODBUS DETAILS RS – 485 interface is provided to communicate with the meter. The interface is available at the terminals. (Refer Wiring Details) When controllers are setup to communicate on a Modbus network using RTU (Remote Terminal Unit) mode, each 8–bit byte in a message contains two 4–bit Hexadecimal characters.
  • Page 23 Model: PM-2160-A Doc. Ref. no. : - m20Aom201 Issue no. 02 30045 2. Var 30047 3. Var 30049 S. Var 30051 1. VA 30053 2. VA 30055 3. VA 30057 S. VA 30059 1. Wh-Import 30061 2. Wh-Import 30063 3. Wh-Import 30065 T.
  • Page 24 Model: PM-2160-A Doc. Ref. no. : m20Aom201 Issue no. 02 Harmonics: Function Code = 0X04 Address – between 30200 to 30294 No. of data word ≤ 96 & in multiple of 2 as all data are of 4 Bytes [Long & Real]. Enter only Even value (data word length).
  • Page 25: Modbus Register Map For 3P3W Parameters

    Model: PM-2160-A Doc. Ref. no. : - m20Aom201 Issue no. 02 30292 15th IbHar 0.01 30294 Total Ibthd 0.01 ON Hour / LOAD Hour / IDLE Hour / Power Interruption Count: Function Code = 0X04 Address – between 30301 to 30311 No.
  • Page 26 Model: PM-2160-A Doc. Ref. no. : m20Aom201 Issue no. 02 30015 Vrms 2*3 0. 1 30017 A_Vrms 0. 1 30019 Reserved 30021 Reserved 30023 Reserved 30025 1. Irms 0.001 30027 Reserved 30029 3. Irms 0.001 30031 A. Irms 0.001 30033 Reserved 30035 1_2.
  • Page 27 Model: PM-2160-A Doc. Ref. no. : - m20Aom201 Issue no. 02 30121 Reserved 0.01 Modbus map for 3P4W & 3P3W: Function Code = 0X04 Address – between 32001 to 32033 No. of data word ≤ 34 & in multiple of 2 as all data are of 4 Bytes [Long & Real]. [Data Format: long &...
  • Page 28 Model: PM-2160-A Doc. Ref. no. : m20Aom201 Issue no. 02 30202 5th VrHar 0.01 30204 7th VrHar 0.01 30206 9th VrHar 0.01 30208 11th VrHar 0.01 30210 13th VrHar 0.01 30212 15th VrHar 0.01 30214 Total Vrthd 0.01 30216 Reserved 30218 Reserved 30220...
  • Page 29: Modbus Register Map For Configuration Parameters

    Model: PM-2160-A Doc. Ref. no. : - m20Aom201 Issue no. 02 [Data Format: Only in Decimal] S. No. Address Measured parameter words Multiplication Factor (if data type is long) 30301 ON HOUR 30302 ON MIN 30303 LOAD HOUR 30304 LOAD MIN 30305 IDLE HOUR 30306...
  • Page 30 Model: PM-2160-A Doc. Ref. no. : m20Aom201 Issue no. 02 Function Code = 0X06 Address – Any Single Register between 40101 to 40130 Data = Data of 1 word, as all data are of 2 Bytes [Decimal]. Response = [0 x Slave Id], [0 x Fun. Code], [0 x ADD. High], [0 x ADD. Low], [0 x Data High], [0 x Data Low], [0 x CRC Low] [0 x CRC High] [Data Format: only in Decimal] S.
  • Page 31: Exception Responses

    Model: PM-2160-A Doc. Ref. no. : - m20Aom201 Issue no. 02 Maximum CT & PT Ratio value is 9999999 i.e. maximum value is 9999.999 & minimum value is 1000 i.e. 1.000 For entering CT and PT ratio refer the below example. Energy Pulse output must be in multiple of 100 Sub interval Time It is applicable for Sliding window only...
  • Page 32 Model: PM-2160-A Doc. Ref. no. : m20Aom201 Issue no. 02 Example Query Message SLAVE FUNCTION H.O NO L.O NO ERROR ERROR ADDR CODE START START OF REG OF REG CHECK CHECK ADDR ADDR FIELD FIELD 0x0A 0x01 0x00 0x24 0x00 0x02 0xFC 0xBB...
  • Page 33: Important Notes

    Model: PM-2160-A Doc. Ref. no. : - m20Aom201 Issue no. 02 8. IMPORTANT NOTES Before starting Installed Meter, Go through these notes: General Setting & Condition for CT, PT ratio  Confirm the connection configuration  Confirm that all energy parameters, Hour parameters, MD parameters & Power Interruption counter are going to start from zero, if not, make them zero by All Regs Rst.
  • Page 34 Model: PM-2160-A Doc. Ref. no. : m20Aom201 Issue no. 02 Energy Calculation Below formula used for finding the Total Active Energy Import. Total Active Energy = [Running Active Energy (Import) + (WH-I Ov.count * 400G)] (Import)  Example: Let‟s WH-I Ov.count = 5, Active[Im] = 20.3268 GWh then Actually measured Total Active Energy (Import) = [20.3268 G + (5 * 400G)] = 2020.3268 GWh Above calculation is same for other energy (Active Export, Reactive Import, Reactive...
  • Page 35: Troubleshooting Tips

    Model: PM-2160-A Doc. Ref. no. : - m20Aom201 Issue no. 02 9. TROUBLESHOOTING TIPS The information in Table 9– 1 describes potential problems and their possible causes. It also describes checks you can perform or possible solutions for each. After referring to this table, if you cannot resolve the problem, contact our sales representative.
  • Page 36 Doc. Ref. no. : m20Aom201 Issue no. 02 Display Details for Run Mode and Configuration Mode 1. Annexure A2 – Display Details for LED based PM2160-A 2. Annexure A3 – Display Details for LCD Panel based PM2160-A Page 36 of 36 User’s Manual...

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