Intellitec POWER LINE 2004 EMS Installation And Service Manual
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Intellitec POWER LINE 2004 EMS Installation And Service Manual

Energy management system
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P
OWER INE 2004
The
PowerLine 2004 EMS
used in recreational vehicles. The Control Module is housed in the standard main distribution panel, a sheet
metal enclosure with removable front panel. The Display Panel is mounted to a wall or suitable surface
remotely from the distribution panel. It provides a system of energy management to minimize the over-loading
and tripping of circuit breakers.
Energy Management
determines whether it is connected to a 120 VAC, 30 Amp shore power source, 240 VAC, 50 Amp shore power
source, or Generator source. Depending upon available power, it controls the operation of the rear air
conditioner fan and compressor using low voltage switching and also controls the refrigerator by switching the
120 VAC supply. If the available power source is 120 VAC, 30 Amp shore power it attempts to keep the total 120
volt current draw to less than 30 Amps.
The
POWERLINE 2004 Energy Management System
from the 120/240 volt power source is fed into the box. The potential of lethal electrical shock is present
in this box. Inadvertent shorts at this box could result in damage and/or injury. All servicing of this box
should be done
only
Diagnostic tools required: Low current Test Light, Accurate Voltmeter (digital readout preferred)
Intellitec
www.Intellitec.com
L
INSTALLATION AND SERVICE MANUAL
00-00903-250 Display Panel
is a specialized power distribution and energy management system intended to be
TM
- the
PowerLine 2004 EMS
by a qualified Service Technician.
Clamp-on AC ammeter.
Energy Management System
automatically senses the available power to the vehicle. It
TM
CAUTION
is a specialized power switching center. Power
TM
1
1485 Jacobs Rd.
Deland, FL 32724
386.738.7307
P/N 53-00911-000 Rev. B 072619
TM

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Summary of Contents for Intellitec POWER LINE 2004 EMS

  • Page 1 Inadvertent shorts at this box could result in damage and/or injury. All servicing of this box should be done only by a qualified Service Technician. Diagnostic tools required: Low current Test Light, Accurate Voltmeter (digital readout preferred) Clamp-on AC ammeter. 1485 Jacobs Rd. Intellitec Deland, FL 32724 386.738.7307 www.Intellitec.com P/N 53-00911-000 Rev. B 072619...

  • Page 2: System Communications

    +12 VDC battery supply when not in operation. SYSTEM COMMUNICATIONS Powerline 2004 EMS Control Module utilizes Intellitec’s RV Multiplex/PMC (Programmable Multiplex Control) System as the communications link between the Display Pane l and the Control Module.
  • Page 3 20/30 Amp select switch on the Control Panel. operates the same in 20 Amp mode as it does in 30 Amp mode, except the total current is limited to 20 Amps. 1485 Jacobs Rd. Intellitec Deland, FL 32724 386.738.7307 www.Intellitec.com P/N 53-00911-000 Rev. B 072619...

  • Page 4: Display Panel

    "learned" current for that particular load. NOTE: If a load has not been shed, the system will not have had a chance to learn the current and the default value of zero (0) will display. After a short period of no activity, the display will automatically return to normal operation. 1485 Jacobs Rd. Intellitec Deland, FL 32724 386.738.7307 www.Intellitec.com...

  • Page 5: Installation

    EMS Control Module. The black wires to the controlled loads should be connected to the proper screw terminals on the EMS Control Module. Be sure these wires are under the screw terminals and that they are tight. 1485 Jacobs Rd. Intellitec Deland, FL 32724 386.738.7307 www.Intellitec.com...

  • Page 6: Remote Panel

    REMOTE PANEL Select a convenient location for the panel, where it can be easily viewed by the owner. Cut a hole in the panel for the panel as shown. 1485 Jacobs Rd. Intellitec Deland, FL 32724 386.738.7307 www.Intellitec.com P/N 53-00911-000 Rev. B 072619...

  • Page 7: Performance Test

    Amp and 20 Amp service. Plug the system to 50 Amp service. The 50 Amp service indicator should light. Start the Generator. The Gen Set service indicator should light. 1485 Jacobs Rd. Intellitec Deland, FL 32724 386.738.7307 www.Intellitec.com P/N 53-00911-000 Rev. B 072619...
  • Page 8 From Circuit Breaker for Relay 1 - Line 1 (L1) Input Output of Relay 1 Line 2 (L2) Input - Remote Current Sensor 2 pin KK. 156 connector Current Sensor Current Sensor 1485 Jacobs Rd. Intellitec Deland, FL 32724 386.738.7307 www.Intellitec.com P/N 53-00911-000 Rev. B 072619...

  • Page 9: Troubleshooting

    B. Check air conditioner VI. Shedding order incorrect. A. Check for jumpers in locations 1, 2, and 3 on the EMS Control Module. B. Check relay wiring. 1485 Jacobs Rd. Intellitec Deland, FL 32724 386.738.7307 www.Intellitec.com P/N 53-00911-000 Rev. B 072619...
  • Page 10 A. Check for the presence of 240Vac between J4 pin 4 (L1) and J4 pin 6 (L2). B. Check 120 volt circuit breaker in the distribution panel supplying J4 pin 4 (L1) on the Control Module. 1485 Jacobs Rd. Intellitec Deland, FL 32724 386.738.7307 www.Intellitec.com...
  • Page 11 TO WATER HEATER (OPTIONAL) LINE 2 TO CONVERTER RECPT REMOTE DISPLAY PANEL CONNECTOR LOW VOLTAGE CIRCUIT 30 AMP SERVICE CONNECTOR CONNECTIONS 3A / 12VOLT FUSE (OPTIONAL: WATER HEATER) 1485 Jacobs Rd. Intellitec Deland, FL 32724 386.738.7307 www.Intellitec.com P/N 53-00911-000 Rev. B 072619...
  • Page 12 OWER INE 2004 Energy Management System INSTALLATION AND SERVICE MANUAL 1485 Jacobs Rd. Intellitec Deland, FL 32724 386.738.7307 www.Intellitec.com P/N 53-00911-000 Rev. B 072619...
  • Page 13 OWER INE 2004 Energy Management System INSTALLATION AND SERVICE MANUAL 1485 Jacobs Rd. Intellitec Deland, FL 32724 386.738.7307 www.Intellitec.com P/N 53-00911-000 Rev. B 072619...
  • Page 14 OWER INE 2004 Energy Management System INSTALLATION AND SERVICE MANUAL 1485 Jacobs Rd. Intellitec Deland, FL 32724 386.738.7307 www.Intellitec.com P/N 53-00911-000 Rev. B 072619...
  • Page 15 OWER INE 2004 Energy Management System INSTALLATION AND SERVICE MANUAL 1485 Jacobs Rd. Intellitec Deland, FL 32724 386.738.7307 www.Intellitec.com P/N 53-00911-000 Rev. B 072619...
  • Page 16 OWER INE 2004 Energy Management System INSTALLATION AND SERVICE MANUAL 1485 Jacobs Rd. Intellitec Deland, FL 32724 386.738.7307 www.Intellitec.com P/N 53-00911-000 Rev. B 072619...

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