Kaliming Nex Bill KL-2000 seies Manual
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Kaliming Nex Bill KL-2000 seies Manual

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Currency Counter Manual
KL-2000 Series
Ver.1.0
http://www.nexbill.co.kr
/
TEL : 82-2-2025-1114 / 82-2-2025-1297
FAX : 82-2-2025-1299
KALIMING Ltd. All rights reserved.

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Summary of Contents for Kaliming Nex Bill KL-2000 seies

  • Page 1 Currency Counter Manual KL-2000 Series Ver.1.0 http://www.nexbill.co.kr TEL : 82-2-2025-1114 / 82-2-2025-1297 FAX : 82-2-2025-1299 KALIMING Ltd. All rights reserved.
  • Page 2 Contents Chapter I. Specification. Chapter II. Installation. Chapter III. Error Code. Chapter IV. Electrical Parts Location. Chapter V. Maintenance Mode. Chapter VI. Adjustment Standard. Chapter VII. Electrical Drawing. Chapter VIII. Parts Manual. Chapter IX. Recommended Spare Parts. http://www.nexbill.co.kr...
  • Page 3 Chapter I. Specification. 1. General Specifications Feeding Method Friction Roller System Five selectable Speeds from Mode function key - Basic Counting: 850,1000,1250,1500,1850 notes/min Counting Speeds - Detection Counting : 850,1000,1250 notes/min (Counterfeit detection and denomination detection.) Dimension: Max. 185 ~ 100 mm Countable Note Size Range Min.
  • Page 4 2. Key Functions. NT(New Technology): Detection features are working comparatively during counting. * KL-2000 : Basic counting * KL-2010 : Width + UV * KL-2020 : Width + Length * KL-2030 : Width + Length + UV * KL-2040 : Width + Length + UV + MG * KL-2050 : Width + Length + UV + MG + Value * KL-2300 : Width + Length + UV + MG + Value + LCD3”...
  • Page 5 3. MODE. Speed change : 5 Selectable speeds(850/1000/1250/1500/1850). Press “MODE” for “SP(LED)/Speed(LCD)” selection. SP(LED) Press “ ” and it will display initial speed of machine Speed(LCD) Press “2(up)” or “8(down)” keys for speed change. Press “ ” and press “MODE”. Changed speed is saved automatically TH(LED)/Thickness(LCD): 14 selectable density level(D-1 ~ D-14).
  • Page 6 5. Electrical Component Unit. Driving Motors DC Motor 2pcs Power Source Unit SMPS +24V/2.5A, +5V/1.5A 6. Mechanical Component Unit. Thickness Adjustment With Thickness Adjustment Dial Chained Synchronous Note Guide Notes Guides Height: 50mm (To set up to 300 pcs.) Carrying Handle Equipped http://www.nexbill.co.kr...
  • Page 7 Chapter II. Installation. When the KL-2000series are installed at your place, check the machine with the following installation procedures. 1. Installation Procedures. 1. Take out the machine from the Box. 2. Make sure that all accessories are in the Box (Power cable, User’s Manual) 3.
  • Page 8 Chapter III. Error Code. Error Set Conditions Check Point & Remedial Measures Code 1. Check and remove and bad notes 2. Clean the Count Sensors Two notes are fed Double 3. Check the gaps between Feed Rollers and Reversing Rollers. at a time or a dirty (E.db) 4.
  • Page 9 1. Check and remove the bad notes(s) at stacker. Jamming of note. 2. Check the gaps between Feed Rollers and Reversing Rollers. Count Sensors are 3. Check or adjust the value of Counter Sensor. (VR 9,10) (E.JA) Covered designate 4. Check and clean Counter Sensor time.
  • Page 10 1. Check the level of right UV sensor.(VID 1303) 2. Check if the connectors of right UV sensor are well fixed. Right UV sensor is R uv err 3. Check if the right UV sensor is OK. on problem. (E.rU) 4.
  • Page 11 1. Check functions of Motors with Maintenance Mode (VID 1602) 2. Check or reconnect Connector on Main PCB The Motors do not work. 3. Malfunction of the Motor(s) 4. Malfunction of Main PCB Display does not light on. 1. Check or reconnect Connector on Main PCB. machine does 2.
  • Page 12 Chapter IV. Electrical Parts Location. 1. KL - 2000. (Basic Counting) Part Name Drawing No Remarks Hopper Sensor Stacker Sensor Encoder Sensor IR Sensor (Emitting L/R) (Counter Sensor) IR Sensor (Receiving L/R) (Counter Sensor) Main Motor Stacker Motor Main PCB Display PCB (LED) UV Lamp...
  • Page 13 2. KL-2010. Part Name Drawing No Remarks Hopper Sensor Stacker Sensor Encoder Sensor IR Sensor (Emitting L/R) (Counter Sensor) IR Sensor (Receiving L/R) (Counter Sensor) Main Motor Stacker Motor Main PCB Display PCB (LED) UV Lamp SMPS Ass’y UV ( Penetration Emitting L/R ) (UV Detection) UV ( Penetration Receving L/R ) (UV Detection)
  • Page 14 3. KL-2020. Part Name Drawing No Remarks Hopper Sensor Stacker Sensor Encoder Sensor IR Sensor (Emitting L/R) (Counter Sensor) IR Sensor (Receiving L/R) (Counter Sensor) Main Motor Stacker Motor Main PCB Display PCB (LED) UV Lamp SMPS Ass’y CIS ( Receiving L/R ) (Length Detection) CIS ( Emitting L/R ) (Length Detection)
  • Page 15 Part Name Drawing No Remarks Hopper Sensor Stacker Sensor Encoder Sensor IR Sensor (Emitting L/R) (Counter Sensor) IR Sensor (Receiving L/R) (Counter Sensor) Main Motor Stacker Motor Main PCB Display PCB (LED) UV Lamp SMPS Ass’y UV ( Penetration Emitting L/R ) (UV Detection) UV ( Penetration Receving L/R ) (UV Detection)
  • Page 16 Part Name Drawing No Remarks Hopper Sensor Stacker Sensor Encoder Sensor IR Sensor (Emitting L/R) (Counter Sensor) IR Sensor (Receiving L/R) (Counter Sensor) Main Motor Stacker Motor Main PCB Display PCB (LED) UV Lamp SMPS Ass’y UV ( Penetration Emitting L/R ) (UV Detection) UV ( Penetration Receving L/R ) (UV Detection)
  • Page 17 Part Name Drawing No Remarks Hopper Sensor Stacker Sensor Encoder Sensor IR Sensor (Emitting L/R) (Counter Sensor) IR Sensor (Receiving L/R) (Counter Sensor) Main Motor Stacker Motor Main PCB Display PCB (LCD 3”) UV Lamp SMPS Ass’y UV ( Penetration Emitting L/R ) (UV Detection) UV ( Penetration Receving L/R ) (UV Detection)
  • Page 18 Part Name Drawing No Remarks Hopper Sensor Stacker Sensor Encoder Sensor IR Sensor (Emitting L/R) (Counter Sensor) IR Sensor (Receiving L/R) (Counter Sensor) Main Motor Stacker Motor Main PCB Display PCB (LCD 3”) UV Lamp SMPS Ass’y UV ( Penetration Emitting L/R ) (UV Detection) UV ( Penetration Receving L/R ) (UV Detection)
  • Page 19 Chapter V. Maintenance Mode. Some functions described in this chapter may not available depending on the Model. The function not activated means the function is not available Logging Data functioned between VID# VID# are not available on KL-2000/2010. 1. How to enter Maintenance Mode Turn on the Power Switch with pressing “Restart”...
  • Page 20 Parameter Reconfiguration To initialized parameter connected DD Parameter Reconfiguration To initialized parameter connected CF Parameter Reconfiguration To initialized parameter connected TH Parameter Reconfiguration To initialized parameter connected with alarm Parameter Reconfiguration To initialize parameter connected with banknote Banknote Parameter save To save parameter for banknote only Hardware version To show Hardware version...
  • Page 21 Stacker debounce time Chattering remove time of Stacker sensor Stacker capacity Stacker capacity setting Alarm mode with stacker To set alarm delay time with stacker Counting mode with stacker To set counting mode with stacker Power save mode To set power save mode Power save auto time To set power save time at auto save mode First batch...
  • Page 22 1403 Sensing test To test photo sensor 1908 Customer Display Mode To set Customer Display Mode 1981 Service call login Enter service call mode 1982 Change service call password To change service call password 1983 Service call count clear Clearing number of count after service call 1984 Service call count Check number of count after service call...
  • Page 23 5. Descriptions of Each Mode VID 31: Parameter Save (Save parameter for VID 32 – VID 2999) ▶ Content To save the parameter between VID32 to VID 2999. ▶ Operation Procedure Press “Enter” key while the display indicates “31” ↓ The display indicates “no”...
  • Page 24 VID 35: Calibration data restore ▶ Content To restore function of saved calibration data. ▶ Operation Procedure Press “Enter” key while the display indicates “35” ↓ The display indicates “no” then the calibration parameter is not restored. ↓ Press “8”key or “2”key to change the display “yes” Then it will be restored.
  • Page 25 VID 42: Parameter initialization connected motor ▶ Content To initialize function of VID data connected with motor. ▶ Operation Procedure Press “Enter” key while the display indicates “42” ↓ display indicates “no” then parameter connected with motor is not initialized. ↓...
  • Page 26 VID 44: Parameter initialization connected with Sensor ▶ Content To initialize function of VID data connected with Sensor. ▶ Operation Procedure Press “Enter” key while the display indicates “44” ↓ The display indicates “no”. The parameter connected with sensor is not initialized. ↓...
  • Page 27 VID 46: Parameter initialization connected with DD(Denomination Detection) ▶ Content To initialize function of VID data connected with DD. ▶ Operation Procedure Press “Enter” key while the display indicates “46” ↓ The display indicates “no” then the parameter connected with DD is not initialized. ↓...
  • Page 28 VID 48 Parameter initialization connected with TH(Thickness) ▶ Content To initialize function of VID data connected with TH(Thickness). ▶ Operation Procedure Press “Enter” key while the display indicates “48” ↓ The display indicates “no” then the parameter connect with TH(Thickness) is not initialized. ↓...
  • Page 29 VID 50 Parameter initialize connect with banknote data ▶ Content To initialize function of VID data connected with Banknote data. ▶ Operation Procedure Press “Enter” key while the display indicates “50” ↓ The display indicates “no” then the parameter connected with Banknote data is not initialized. ↓...
  • Page 30 VID 214 Firmware version. ▶ Content To show the version of firmware. ▶ Operation Procedure Press “Enter” key while the display indicates “214” ↓ The display indicates firmware version. (ex. firmware version x2.50) ↓ Press “Enter” key again to terminate the function Please push “Enter”...
  • Page 31 VID 216 Information of CPLD Version ▶ Content To check information of CPLD Version. ▶ Operation Procedure Press “Enter” key while the display indicates “216” ↓ The display indicates CPLD version. (ex. CPLD version 3.7) ↓ Press “Enter” key again to terminate the function VID 217 Information of VID Version.
  • Page 32 VID 423 STACKER MOTOR DELAY TIME ▶ Content To set stacker motor delay time after main motor stop ▶ Operation Procedure Press “Enter” key while the display indicates “423” ↓ The display indicates Stacker motor delay time (ms) It means Stacker motor will be stop after 15ms. ↓...
  • Page 33 VID 433 Start reverse delay time ▶ Content To set start reverse delay time after main motor stop ▶ Operation Procedure Press “Enter” key while the display indicates “433” ↓ The display indicates start reverse delay time. (ms) It means Stacker motor will be stop after 15ms. ↓...
  • Page 34 VID 434 Batch stop reverse delay time ▶ Content To set batch stop reverse delay time ▶ Operation Procedure Press “Enter” key while the display indicates “434” ↓ The display indicates batch stop reverse delay time. ↓ If you want longer, press “8” key, If you want shorter press “2”...
  • Page 35 VID 446 REVERSE DELAY TIME AT SPEED 1 ▶ Content To set Reverse delay time at speed 1 Please prepare 50 piece of test sample note. ▶ Operation Procedure Press “Enter” key while the display indicates “446” ↓ The display indicates reverse delay time at speed 1 (ms).
  • Page 36 VID 456 REVERSE DELAY TIME AT SPEED 2 ▶ Content To set Reverse delay time at speed 2 ▶ Operation Procedure Press “Enter” key while the display indicates “456” ↓ The display indicates reverse delay time at speed 2 (ms) ↓...
  • Page 37 VID 466 REVERSE DELAY TIME AT SPEED 3 ▶ Content To set Reverse delay time at speed 3 ▶ Operation Procedure Press “Enter” key while the display indicates “466” ↓ The display indicates reverse delay time at speed 3 (ms) ↓...
  • Page 38 VID 476 REVERSE DELAY TIME AT SPEED 4 ▶ Content To set Reverse delay time at speed 4 ▶ Operation Procedure Press “Enter” key while the display indicates “476” ↓ The display indicates reverse delay time at speed 4 (ms) ↓...
  • Page 39 VID 486 REVERSE DELAY TIME AT SPEED 5 ▶ Content To set Reverse delay time at speed 5 ▶ Operation Procedure Press “Enter” key while the display indicates “486” ↓ The display indicates reverse delay time at speed 5 (ms) ↓...
  • Page 40 VID 503 PENETRATIVE UV SENSOR Install / Uninstall ▶ Content To set penetrative UV sensor install or uninstall ▶ Operation Procedure Press “Enter” key while the display indicates “503” ↓ The display indicates UV penetrate sensor is installed Install (1) , Uninstall (0) ↓...
  • Page 41 VID 504 REFLECTIVE UV SENSOR install / Uninstall ▶ Content To set reflective UV whether install or uninstall. ▶ Operation Procedure Press “Enter” key while the display indicates “504” ↓ The display indicates reflective UV sensor is installed. Install (1) , Uninstall (0) ↓...
  • Page 42 VID 505 COLOR SENSOR INSTALL OR UNINSTALL ▶ Content To set Color sensor install or uninstall ▶ Operation Procedure Press “Enter” key while the display indicates “505” ↓ The display indicates Color sensor installation Install (1) , Uninstall (0) ↓ If you want uninstall, press “8”or”2”key and set the display “0”...
  • Page 43 VID 506 WIDE(CIS) SENSOR INSTALL OR UNINSTALL ▶ Content To set Wide(CIS) sensor install or uninstall ▶ Operation Procedure Press “Enter” key while the display indicates “506” ↓ The display indicates Wide(CIS) sensor is installed. Install (1) , Uninstall (0) ↓...
  • Page 44 VID 507 MR SENSOR INSTALL OR UNINSTALL ▶ Content To set MR sensor install or uninstall ▶ Operation Procedure Press “Enter” key while the display indicates “507” ↓ The display indicates MR sensor is installed. Install (1) , Uninstall (0) ↓...
  • Page 45 VID 508 UV LAMP INSTALL OR UNINSTALL ▶ Content To set UV Lamp install or uninstall ▶ Operation Procedure Press “Enter” key while the display indicates “508” ↓ The display indicates UV Lamp is installed Install (1) , Uninstall (0) ↓...
  • Page 46 VID 513 Hopper sensor debounce time ▶ Content To set Hopper sensor debounce time (Chattering remove time of Hopper sensor) ▶ Operation Procedure Press “Enter” key while the display indicates “513” ↓ The display indicates Hopper sensor debounce time. ↓ If sensitivity of hopper sensor is too sensitive, Increase the value.
  • Page 47 VID 523 Stacker sensor debounce time ▶ Content To set Stacker sensor debounce time. ▶ Operation Procedure Press “Enter” key while the display indicates “523” ↓ The display indicates Stacker sensor debounce time. ↓ If sensitivity of stacker sensor is too sensitive, Increase the value.
  • Page 48 VID 525 Stacker capacity ▶ Content To set capacity of stacker. ▶ Operation Procedure Press “Enter” key while the display indicates “525” ↓ The display indicates capacity of Stacker. ↓ To increase stacker capacity, press “8” button. To decrease stacker capacity, press “2” button. ↓...
  • Page 49 VID 526 ALARM DELAY TIME AFTER FINISHING COUNT ▶ Content To set alarm mode after finishing count. ▶ Operation Procedure Press “Enter” key while the display indicates “526” ↓ The display indicates alarm delay time after finishing count. If you select ‘0’ , it means function off. ↓...
  • Page 50 VID 527 COUNTING MODE WITH STACKER ▶ Content To set counting mode with uncleared stacker. Please execute VID 526 to enter this feature. ▶ Operation Procedure Press “Enter” key while the display indicates “527” ↓ It can not be counted with uncleared stacker. You must set ↓...
  • Page 51 VID 703 POWER SAVE MODE ▶ Content To set Power save mode ▶ Operation Procedure Press “Enter” key while the display indicates “703” ↓ The display indicates Manual mode None(0). Manual(1), auto(2), mix(3) ↓ If you want auto mode, press “8”or”2”key and set the display “2”...
  • Page 52 VID 704 POWER SAVE AUTO MODE TIME ▶ Content Set Power save auto mode time. If you set VID 703 with auto mode(2), you can adjust power save auto mode time. ▶ Operation Procedure Press “Enter” key while the display indicates “704” ↓...
  • Page 53 VID 705 FIRST BATCH ▶ Content To set First batch ▶ Operation Procedure Press “Enter” key while the display indicates “705” ↓ The display indicates preset 100 0(0). 100(1), 50(2), 25(3), 10(4), 5(5), Unlimited(6) ↓ If you want auto Preset 50, press “8”or”2”key and set the display “2”...
  • Page 54 VID 706 BATCH 0 TARGET ▶ Content To set batch 0 preset target ▶ Operation Procedure Press “Enter” key while the display indicates “706” ↓ The display indicates batch 0 preset None(0). Manual(1), auto(2), mix(3) ↓ If you want 200 preset at batch 0, press “8” and set the display indicates “200”...
  • Page 55 VID 710 RESTART MODE ▶ Content To set restart mode after error happening. Whether press “Restart + Stacker clearing” or “Stacker clearing” to restart count. ▶ Operation Procedure Press “Enter” key while the display indicates “710” ↓ The display indicates restart mode manual(0).
  • Page 56 VID 711 Hopper sensor Auto/Manual start ▶ Content To set start mode ▶ Operation Procedure Press “Enter” key while the display indicates “711” ↓ The display indicates auto start from hopper sensor. ↓ Start automatically : 1. Start Manually : 0 ↓...
  • Page 57 VID 714 Mix mode ▶ Content To set Mix mode on value count.(It is only available with value detection feature) ▶ Operation Procedure Press “Enter” key while the display indicates “714” ↓ The display indicates mix mode. ↓ 0 : Value mode count is not used. 1 : None/ Mixed note value mode 2 : None/ Single value mode 3 : None/ Single value / Mixed value mode...
  • Page 58 VID 715 Denomination detection by speed ▶ Content To set DD (denomination detection) speed level ▶ Operation Procedure Press “Enter” key while the display indicates “715” ↓ The display indicates DD by speed 2 Disable(0), sp1(1), sp1~sp2(2), sp1~sp3(3), sp1~sp4(4), sp1~sp5(5) ↓...
  • Page 59 VID 716 Counterfeit detection by speed ▶ Content To set counterfeit detection on speed level ▶ Operation Procedure Press “Enter” key while the display indicates “716” ↓ The display indicates counterfeit detection is activated up to speed 2. Disable(0), sp1(1), sp1~sp2(2), p1~sp3(3), sp1~sp4(4), sp1~sp5(5) ↓...
  • Page 60 VID 717 Value display mode ▶ Content To set counterfeit detection on speed level ▶ Operation Procedure Press “Enter” key while the display indicates “717” ↓ The display indicates value display mode. ↓ Value count display mode 0 : Value/Count will be indicated first column. Second column will be display ' '/M/S 1 : Count mode will be displayed on first column at Preset area.
  • Page 61 VID 718 NT off mode ▶ Content To set NT off mode with other detection. ▶ Operation Procedure Press “Enter” key while the display indicates “718” ↓ The display indicates nt off mode. ↓ NT mode off with other detection. NONE(0) : DD,CF off mode DD(1) : CF detection off only.
  • Page 62 VID 719 CIS diagnostic ▶ Content To set CIS sensor diagnostic. (Please see CIS sensor calibration(VID 1308) first) ▶ Operation Procedure Press “Enter” key while the display indicates “719” ↓ The display indicates “Cleaning” alarm message from second stable point(0). If we set “4”, It will display “cleaning”...
  • Page 63 VID 1201 VID login mode ▶ Content To show total number of count so far ▶ Operation Procedure -Press “mode + Restart” to enter login mode The display indicates maintenance mode. ↓ Press “Enter” key while the display indicates “1201” ↓...
  • Page 64 VID 1301 SPEED CALIBRATION ▶ Content To calibrate the speed Speed 1 = 850, speed 2 = 1000, speed 3 = 1250, speed 4 = 1500, speed 5 = 1850 PWM up = “1”key, PWM down = “7”key ▶ Operation Procedure Press “Enter ”key while the display indicates “1301”...
  • Page 65 Press “Mode”key again to terminate the function ## To save your changed parameter, Please press VID 31. ## VID 1303 PHOTO SENSOR CALIBRATION ▶ Content To set photo sensor calibration(IR/RGB/UV penetration/UV reflection) Left IR(VR 9):Standard Value “60”. Right IR(VR 10):Standard Value “60” Left Red color(VR 1): Standard Value “50”...
  • Page 66 GREEN AD value ↓ Press “6”key. The display indicates right color sensor GREEN AD value ↓ Press “6”key. The display indicates left color sensor BLUE AD value ↓ Press “6”key. The display indicates right color sensor BLUE AD value ↓ Press “6”key.
  • Page 67 VID 1307 HEIGHT CALIBRATION ▶ Content To set height length calibration. ▶ Operation Procedure Press “Enter”key while the display indicates “1301” ↓ The display indicates standard height length (The width of tested sample notes are 68.0mm) ↓ The display indicates average width length of tested sample note.
  • Page 68 VID 1308 Wide sensor calibration ▶ Content To calibration of wide sensor. ( To set reference of wide sensor. ) ▶ Operation Procedure Press “Enter” key while the display indicates “1308” ↓ The display indicates reference and width length of the left wide sensor.
  • Page 69 VID 1309 Width length calibration ▶ Content To calibration of width length. ▶ Operation Procedure Press “Enter”key while the display indicates “1309” ↓ The display indicates width length of sample notes. ↓ The display indicates number of counting. The display indicates width length average of total counting.
  • Page 70 VID 1311 MR calibration ▶ Content To calibration of MR ▶ Operation Procedure Press “Enter”key while the display indicates “1311” ↓ The display indicates value of MR. ↓ The display indicates positive value of MR. The display indicates negative value of MR. ↓...
  • Page 71 VID 1312 Color calibration ▶ Content To calibration of color data. ▶ Operation Procedure Press “Enter”key while the display indicates “1312” ↓ The display indicates color RED date. And you can adjust color RED data. ↓ If you press ‘5’, you can choice color red, color green and color blue.
  • Page 72 VID 1403 SENSING TEST ▶ Content To test function of sensors ▶ Operation Procedure Press “Enter”key while the display indicates “1403” ↓ The display indicates sensor statuses by the number 1 or 0. Check the sensor function by blocking the sensor manually.
  • Page 73 VID 1908 Customer Display mode ▶ Content To set customer display mode. ▶ Operation Procedure Press “Enter”key while the display indicates “1908 ↓ The display indicates display only count on the Customer Display. ↓ The display indicates display value on the Customer Display.
  • Page 74 VID 1981 Service call login ▶ Content To login service call. ( Please execute VID 1201 to enter this feature. ) ▶ Operation Procedure Press “Enter”key while the display indicates “1981” ↓ Security number ↓ Press “Mode”key again to terminate the function VID 1982 Service call password ▶...
  • Page 75 VID 1983 Service call count clear ▶ Content To set service call count clear. ▶ Operation Procedure Press “Enter”key while the display indicates “1983” ↓ Service call count clearing after service maintenance ↓ Changing “Yes” with‘2’ or ‘8’ button ↓ Press “Mode”key again to terminate the function VID 1984 Service call count ▶...
  • Page 76 VID 1985 Service call target count ( Unlock ) ▶ Content To set service call target count. ▶ Operation Procedure Press “Enter”key while the display indicates “1985” ↓ The display indicates service call target count. If you count is over than service call target count, it will be alarm “service call”...
  • Page 77 VID 1986 Service call target count ( Lock ) ▶ Content To set service call target count. ▶ Operation Procedure Press “Enter”key while the display indicates “1985” ↓ The display indicates service call target count. If your count is over than service call target, it will be alarm. But, it can not count.
  • Page 78 VID 2601~2629 Each alarm count ▶ Content To showing each alarm count. ▶ Operation Procedure 2601 Denomination Detect 2616 Encoder Sensor Error 2602 Counterfeit 2617 Hopper Sensor Error 2603 Unknown 2618 Stack Sensor Error 2604 Long 2619 Left UV Sensor Error 2605 Short 2620...
  • Page 79 Chapter VI. Adjustment Standard. Attention to Sensor Adjustment l Hopper sensor Adjustment of Hopper sensor is not necessary l Stacker sensor Adjustment of Stacker sensor is not necessary l Count sensor Sensor test note are necessary for Count sensors Adjustment l UV sensors Sensor test notes are necessary for UV reflection type and UV test note are necessary for UV penetration type...
  • Page 80 item Count sensor Adjustment 6-01-2 Related problem Special Tools Medium Work time 5 mins Standard Value Adjustment Procedure (Unit: AD value) Maintenance Maintenance mode is same for all models. 1. Clean count sensors 2. Enter maintenance mode and execute VID1403. 3.
  • Page 81 item UV sensor Adjustment 6-01-3 Related problem Sensor note & Special Tools Medium Work time 5 mins UV Test note Standard Value Adjustment Procedure (Unit: AD value) Maintenance All models are same maintenance mode. 1. Clean count sensors 2. Enter maintenance mode and execute VID1303. 3.
  • Page 82 item CIS sensor Adjustment 6-01-5 Related problem Special Tools Without Sensor Sheet Medium Work time 5 mins a) LCD # CAL: WIDE “1”(Up), “7”(Down) REF: REF: “3”(Up), “9”(Down) LEN: LEN: b)LED “1”(Up), “7”(Down) “5” (Change L/R Sensor) “3”(Up), “9”(Down) Standard Value Adjustment Procedure (Unit: AD value) 1.
  • Page 83 item MG sensor Adjustment Related problem Real note 100 pcs Special Tools Medium Work time MR test note 50 pcs CAL : MR SET : 0 SET : 0 REF : 114 REF : 114 MIN : 0 MIN : 0 “1”(Up),“7”(Down) “3”(Up), “9”(Down) AVR : 0...
  • Page 84 Item Feed roller & Reverse Roller gap adjustment Related problem Special Tools Medium Work time Standard Value Adjustment Procedure (Unit: AD value) Maintenance http://www.nexbill.co.kr...
  • Page 85 http://www.nexbill.co.kr...
  • Page 86 Chapter VII. Spare parts 1.Case Ass’y Drawing NO Description Q’ty Remarks 009-0087 Hopper Guide Body 009-0086 Hopper Cover 009-0091 Hopper Guide Body Cover Ass’y http://www.nexbill.co.kr...
  • Page 87 009-0091-01 Hopper Guide Body Cover 009-0091-02 Hopper Guide Body Cover Film 009-0088 Hopper Guide Gear 009-0089 Hopper Guide - Left 009-0090 Hopper Guide - Right 001-0205-02 Bolt M4 * 8 ( Nickel ) 009-0094 Hopper Sensor Ass’y 009-0094-02 Hopper Sensor 009-0094-01 Hopper Sensor PCB 009-0094-03...
  • Page 88 009-0083 Side Case - Left 001-0204-01 Bolt M3 * 10 001-0205-01 Bolt M3 * 6 009-0084 Side Case - Right 012-0306 Display PCB Ass’y 012-0306-01 Display PCB LCD 012-0306-02 Display PCB LED 009-0085-03 AC Socket Ass’y 002-0018-02 Encoder Sensor Harness 009-0085 Rear Cover 009-0085-02...
  • Page 89 2.Reversing Roller bracket Ass’y Drawing NO Description Q’ty Remarks 007-0061 Thickness Shaft 007-0064 Thickness Stopper 011-0207-01 QM Bolt M5 * 6 007-0065 Plate Spring http://www.nexbill.co.kr...
  • Page 90 001-0207-02 QM Bolt 007-0067 Adjust Screw 007-0068 Adjust Cap 001-0205-01 Bolt 3*6 007-0069 Thickness Fixes Spring 007-0062 Thickness Shaft Bush 011-0208-01 E-Ring 008-0070 Reverse Roller BKT 011-0211 Pan Nut 012-0209 Bearing 008-0080 Clutch Arm 007-0073 Pinch Roller BKT 011-0208-02 E-Ring 007-0074 Pinch Roller Guide 011-0202-08...
  • Page 91 3.Feed Roller Ass’y Drawing NO Description Q’ty Remarks 005-0048 Feed Roller Shaft 005-0049 Feed Roller Ass’y Feed Roller Mold Feed Roller Rubber 005-0049 Feed Roller Ass’y 005-0050 Center Roller Ass’y Center Roller Mold http://www.nexbill.co.kr...
  • Page 92 Center Roller Rubber Feed Roller Fixed Shaft 012-0209 Bearing 011-0208-01 E-Ring 005-0051 Wave Washer 005-0052 Feed Side Gear 006-0055 Kicker Roller Ass’y Kicker Roller Mold Kicker Roller Rubber 006-0053 Kicker Roller Shaft 006-0054 Kicker Roller Fixed Shaft 006-0056 Kicker Side Gear 006-0057 Kicker-Feed Gear Belt (150) http://www.nexbill.co.kr...
  • Page 93 4.Roller cover Ass’y Drawing NO Description Q’ty Remarks 003-0026 Receiving Sensor Panel 003-0035 MG Sensor Guide 003-0036 MG Sensor 003-0032 Receiving UV Sensor Ass’y 003-0033 Receiving Wide Sensor Guide http://www.nexbill.co.kr...
  • Page 94 003-0034-01 Receiving Wide Sensor - Left 003-0034-02 Receiving Wide Sensor - Right 003-0028-01 Receiving left Sensor 003-0027-01 Receiving Left Sensor Guide 003-0027-02 Receiving Right Sensor Guide 003-0028-02 Receiving Right Sensor 004-0038 Emitting Sensor Panel 004-0039-01 Emitting Sensor Guide - Left 004-0041-01 Emitting Wide Sensor - Left 004-0039-02...
  • Page 95 5.Main Frame Ass’y Drawing NO Description Q’ty Remarks 001-0001 Bottom Plate 001-0005-02 SMPS Insulation Sheet 001-0005-01 SMPS (Power Supply) 001-0006 SMPS Cover 001-0002 001-0008 Stacker Motor http://www.nexbill.co.kr...
  • Page 96 001-0007 Stacker Motor BKT 001-0010 Stacker Wheel 002-0015 Side Panel - Right 002-0014 Side Panel - Left 002-0016 Main Motor 002-0020 Transfer Roller Shaft Ass’y 012-0209 Bearing 011-0208-01 E-Ring 002-0022 Transfer Gear 002-0024 Encoder Disc 002-0023 Fly Wheel 002-0018 Encoder Sensor BKT 002-0019 Encoder Sensor 006-0057...
  • Page 97 011-0202-08 Bolt M3 * 4 011-0205-01 Bolt M3 * 6 002-0017 Main Motor Gear http://www.nexbill.co.kr...
  • Page 98 6.Bottom plate Ass’y Drawing NO Description Q’ty Remarks 001-0001 Bottom Plate 001-0005-02 SMPS Insulation Sheet 001-0005-01 SMPS(Power Supply) 001-0006 SMPS Cover 001-0002 002-0016 Main Motor 001-0007 Stacker BKT 001-0009 Stacker Wheel Shaft 001-0010 Stacker Wheel http://www.nexbill.co.kr...
  • Page 99 001-0012 Stacker Shaft Fixed Ring 001-0011 Stacker Shaft Join http://www.nexbill.co.kr...
  • Page 100 7.PCB Ass’y Drawing NO Description Q’ty Remarks 012-0301 Main PCB Ass’y 2500.2300 012-0302 Main PCB Ass’y 2000.2010 012-0306-01 Display PCB Ass’y 012-0306-02 Display PCB Ass’y 004-0047 UV Lamp PCB Ass’y 003-0028 Receiving L/R PCB Ass’y REB.IR 003-0034 Receiving Wide L/R PCB Ass’y 004-0040 Emitting L/R PCB Ass’y White LED.IR...

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