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Scotsman cCool 37FF Installation Instructions Manual
Scotsman cCool 37FF Installation Instructions Manual

Scotsman cCool 37FF Installation Instructions Manual

Integral & water cooled soda circuit cooler carbonator

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INSTALLATION AND
SERVICE MANUAL
37FF
INTEGRAL & WATER COOLED
SODA CIRCUIT COOLER
CARBONATOR
CCOOL SODA CIRCUIT COOLER
1

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Summary of Contents for Scotsman cCool 37FF

  • Page 1 INSTALLATION AND SERVICE MANUAL 37FF INTEGRAL & WATER COOLED SODA CIRCUIT COOLER CARBONATOR CCOOL SODA CIRCUIT COOLER...
  • Page 2 INSTALLATION INSTRUCTIONS FOR INTEGRAL & WATER COOLED UNITS NOTE: The unit should be installed and serviced by a suitably trained person. NOTE: Sealed plugs may be fitted to new units. 1. Unpack the unit from its transportation packing and visually check for any signs of damage. 2.
  • Page 3: Electrical Switches

    20. The dispense head can now be brixed and the system will be ready to use. CCOOL 37FF SWITCH PANEL OPERATION ∅ MAINS ELECTRICAL SUPPLY SWITCH ∅ REFRIGERATION SWITCH ∅ CARBONATOR PUMP SWITCH ∅ SODA RECIRC PUMP SWITCH ELECTRICAL SWITCHES CARBONATOR RESET --- This switch resets the carbonator fill pump(s) if they have timed out or are over temperature due to a fault condition.
  • Page 4 5. Do not exceed the recommended distance and lift from the base unit to the heat dump of 9M Lift, 40M Run. 6. The heat dump must be connected using a minimum of 1.5mm two core cable. If a smaller cable is used, a voltage drop will occur which may cause the fan motor to run at a reduced speed.
  • Page 5 HEAT DUMPS 240v Supply = Coolant Flow WARNING All water cooled units are fitted with a MANUAL RESET pressure switch to protect the system. If a fault occurs it is likely to be one of the following:- 1. Low water \ glycol level , Coolant leak, Blockage within cooling system . 2.
  • Page 6 With reference to the attached drawing drill the surface onto which the heat dump is to be fitted at the stated mounting hole centers ensuring that adequate clearance is allowed around the heat dump to allow future access for cleaning. Note - the wall mounting bracket can be used as a guide for marking its hole centers .
  • Page 7 Insulation tubing - 3/8" or 1/2" ID Use of the equipment. This unit is intended for use in conjunction with cooling units manufactured by Scotsman Beverage Systems Ltd. It is designed to be connected at the end of the water/glycol recirculation lines as a means of removing heat from the cooling system.
  • Page 8 It is not recommended that the end user makes any adjustments or carries out any maintenance other than : a. Check the mains lead and plug visually for condition. b. Check the unit and its pipework for any evidence of leaks visually. c.
  • Page 9 The weight of this unit is such that other than moving it across flat ground ( which is facilitated by integral castors/wheels) , a mechanical lifting device should be used. UNIT WEIGHTS Ccool 37FF -----------158kg (DRY) 268kg (OPERATING) GLYCOL MODULE ------ 9.0kg (DRY) HEAT DUMP -------------- 9.0kg (DRY)
  • Page 10 IMPORTANT The Wires in this Mains Lead are Coloured in accordance with the following Code: Green and Yellow ----- Earth. Blue ------------------------Neutral. Brown --------------------- Live As the Colours of the Wires in the Mains Lead of this Appliance may not correspond with the Coloured Markings identifying the Terminals in the Plug to be fitted proceed as follows: a) The Wire which is coloured Green and Yellow MUST be connected to the terminal in the Plug that is marked with the letter ‚E™...
  • Page 11 METHODS OF CLEANING NOTE: Persons performing Cleansing /Sanitizing operations MUST be competent and fully trained in safe methods of use of Cleansing / Sanitizing Agents and their applications. NOTE: PERSONAL PROTECTIVE EQUIPMENT SHOULD ALWAYS BE USED NOTE: DO NOT USE A WATER OR STEAM HOSE TO CLEAN THE UNIT WHILST STILL INSTALLED.
  • Page 12 2. 2.Disconnect the heat dump power cable. 3. Isolate Product Supply from unit. 4. Vent pressure lines by opening dispense tap. 5. Isolate from heat dump (Coolant lines) using service valve. 6. Apply gentle warmth to the general area of the unit and its Pipework. 7.
  • Page 13 CARBON DIOXIDE IS DANGEROUS WARNING ALWAYS connect the CO or gas cylinder to a REDUCING VALVE. NEVER try to connect cylinder directly to product container. NEVER interconnect soft drinks, CO gas cylinder equipment with other equipment. ALWAYS secure cylinder upright whilst in use.
  • Page 14 ICE BANK CAPACITY - A GUIDE DELTA T - 5 DEG C DELTA T - 10 DEG C DELTA T - 15 DEG C DELTA T - 20 DEG C DELTA T - 25 DEG C PRODUCT THROUGHPUT ( LITRES )
  • Page 15 FAULT DIAGNOSIS FLOW CHART SODA RECIRCULATION PUMP Is the Soda recirc Pump Running Is there flow of Soda Switch pump on at Has the Soda Pump water around the System is working the switch on the been switched off Python and at the correctly front panel dispense head.
  • Page 16 FAULT DIAGNOSIS FLOW CHART AGITATOR MOTOR Is the Agitator Motor running Is the unit switched on Switch the unit on System operating correctly Is the Agitator Motor Plug the connector into electrical connector it's mating socket plugged into it's mating socket Can the Agitators shaft be Agitator motor seized rotated by hand...
  • Page 17 FAULT DIAGNOSIS FLOW CHART ICE BANK CONTROL Is the compressor running Replace PCB board Are the coils frozen Does the into the ice and\or the Disconnect System OK compressor compressor does not the probe stop running switch off Is the ice probe Is there an Replace sensor covered...
  • Page 18 FAULT DIAGNOSIS FLOW CHART REFRIGERATION SYSTEM COMPRESSOR RUNNING Is the system fault light on. (WATER COOLED ONLY) WATER AIR COOLED COOLED UNITS UNITS Has the unit Has the unit Are the coils frozen in Has the unit Are the coils frozen in Unit cut out on got a full ice got an ice...
  • Page 19 FAULT DIAGNOSIS FLOW CHART HEAT DUMP (WATER COOLED UNITS) Is heat dump fan running Is the Is there 24V at Replace fan condenser Clean radiator the heat dump motor matrix blocked matrix with debris Check for 24v Broken wire supply at the betweenglycol Is the heat dump socket on the...
  • Page 20 FAULT DIAGNOSIS FLOW CHART GLYCOL MODULE (WATER COOLED UNITS) IS THE GLYCOL PUMP OPERATING Is the glycol level Is the pump Plug pump into in the header tank plugged into its connector between Max and mating connector Min marks Internal wiring Top up to Check for 240v Is the glycol mixture...
  • Page 21: Technical Data

    FAULT DIAGNOSIS FLOW CHART PRODUCT TOO WARM IS THE COOLER SWITCHED ON Has the unit got an ice See refrigeration fault Switch Cooler on bank finding chart. Allow the cooler to produce Is the soda recirculation See Soda Recirculation a full ice bank before pump working pump fault finding chart dispensing product...
  • Page 22 Ccool 37FF Mains supply 230 V / 50 Hz Amps 17 amps Watts 2620 watts Refrigerant 1450g R134a Water bath 110 litres Ice weight 55 kg Width 1060mm Height 915 mm Depth 720 mm Weight (dry) 158 kg...
  • Page 23 Item Part Number Description CB45950 CARBONATOR BOWL (6.2 LITRE) OP74412 RECEIVER LR/CR-160 CN73348 CONDENSER COIL CU/AL MM45387 FRONT GRILL OP73504 SOLAR AIR IMPELLOR INTEGRAL (OP71769 – WATER COOLED) PI46363 FAN MOTOR BRACKET (OP71740 - WATER COOLED) MO72343 FAN MOTOR (MO46690 – WATER COOLED) OP72975 BRAKED CASTOR CM46450...
  • Page 24 Item Part Number Description OP73718 FILLER PLUG OP72094 15mm ACORN ELBOW OP73630 BRASS TAIL PU73602 3 STAGE MAG. DRIVE PUMP OP73168 SHUT OFF VALVE OP73326 CHECK VALVE OP74396 TRANSFORMER OP73829 SEALED PLUG – 2 WAY OP73828 SEALED SOCKET – 2 WAY...
  • Page 25 Item Part Number Description CN42674 3 ROW HEAT DUMP COIL PI42728 IN-LINE HINGE OP71769 10" SUCKER FAN BLADE MO46688 25 WATT Q-MOTOR - EBM PI45861 HEAT DUMP COWL VISION...
  • Page 26 SCOTSMAN BEVERAGE SYSTEMS LTD CHANCEL WAY HALESOWEN INDUSTRIAL PARK HALESOWEN WEST MIDLANDS B62 8SE ENGLAND Tel: +44 121 501 2566 Fax:+44 550 0873 MANUAL REF: WDE INS 90 …….. ISSUE 1 DATE …………….. 09\10\01...