Supertex HV9910B Quick Start Manual

Universal high brightness led driver

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Supertex inc.
Features
Switch mode controller for single switch LED drivers
Enhanced drop-in replacement to the HV9910
Open loop peak current controller
Internal 8.0 to 450V linear regulator
Constant frequency or constant off-time operation
Linear and PWM dimming capability
Requires few external components for operation
Applications
DC/DC or AC/DC LED driver applications
RGB backlighting LED driver
Back lighting of flat panel displays
General purpose constant current source
Signage and decorative LED lighting
Chargers
Typical Application Circuit
Supertex inc.
Universal High Brightness
LED Driver
C
IN
C
DD
VIN
VDD
HV9910B
LD
GATE
PWMD
CS
RT
GND
R
T
1235 Bordeaux Drive, Sunnyvale, CA 94089
General Description
The HV9910B is an open loop, current mode, control LED
driver IC. The HV9910B can be programmed to operate in
either a constant frequency or constant off-time mode. It
includes an 8.0 - 450V linear regulator which allows it to work
from a wide range of input voltages without the need for an
external low voltage supply. The HV9910B includes a PWM
dimming input that can accept an external control signal with a
duty ratio of 0 - 100% and a frequency of up to a few kilohertz.
It also includes a 0 - 250mV linear dimming input which can
be used for linear dimming of the LED current.
The HV9910B is ideally suited for buck LED drivers. Since
the HV9910B operates in open loop current mode control, the
controller achieves good output current regulation without the
need for any loop compensation. PWM dimming response is
limited only by the rate of rise and fall of the inductor current,
enabling very fast rise and fall times. The HV9910B requires
only three external components (apart from the power stage)
to produce a controlled LED current making it an ideal solution
for low cost LED drivers.
C
O
D1
L1
Q1
R
CS
Tel: 408-222-8888
HV9910B
www.supertex.com

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Summary of Contents for Supertex HV9910B

  • Page 1 Features General Description ► Switch mode controller for single switch LED drivers The HV9910B is an open loop, current mode, control LED ► Enhanced drop-in replacement to the HV9910 driver IC. The HV9910B can be programmed to operate in either a constant frequency or constant off-time mode. It ►...
  • Page 2: Ordering Information

    INSD Notes: Also limited by package power dissipation limit, whichever is lower. † load current external to the HV9910B. Denotes the specifications which apply over the full operating ambient temperature range of -40°C < T < +125°C. Guaranteed by design.
  • Page 3 GATE Notes: Also limited by package power dissipation limit, whichever is lower. † load current external to the HV9910B. Denotes the specifications which apply over the full operating ambient temperature range of -40°C < T < +125°C. Guaranteed by design.
  • Page 4: Application Information

    SR flip flop and prevent false turn-offs due to the Although the VIN pin of the HV9910B is rated up to 450V, turn-on spike. When the FET turns on, the current through the actual maximum voltage that can be applied is limited the inductor starts ramping up.
  • Page 5: Current Sense

    GATE Output To disable PWM dimming and enable the HV9910B perma- The GATE output of the HV9910B is used to drive an ex- nently, connect the PWMD pin to VDD. ternal FET. It is recommended that the GATE charge of the external FET be less than 25nC for switching frequencies ≤100kHz and less than 15nC for switching frequencies >...
  • Page 6: Block Diagram

    250mV (typ). This pin sets the oscillator frequency. When a resistor is connected be- tween RT and GND, the HV9910B operates in constant frequency mode. When the resistor is connected between RT and GATE, the IC operates in constant off-time mode.
  • Page 7: Top View

    1.27 JEDEC Registration MS-012, Variation AA, Issue E, Sept. 2005. * This dimension is not specified in the JEDEC drawing. Drawings are not to scale. Supertex Doc. #: DSPD-8SOLGTG, Version I041309. Supertex inc. ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ●...
  • Page 8 * This dimension is not specified in the JEDEC drawing. Drawings are not to scale. Supertex Doc. #: DSPD-16SONG, Version G041309. (The package drawing(s) in this data sheet may not reflect the most current specifications. For the latest package outline information go to http://www.supertex.com/packaging.html.)
  • Page 9: General Description

    90 - 135Vrms, 50/60Hz LED driver designed to drive a 40V LED string at 1.4A from Output voltage 10 - 40V a 110V input. The demoboard uses Supertex’s HV9910B LED driver IC to drive a buck converter. Output current 1.4A max...
  • Page 10: Typical Results

    Input Voltage (Vrms) Load Regulation of Load Current Line Regulation of Load Current (@ V = 110V rms) 12.5 -2.5 Input Voltage (Vrms) Load Voltage (V) Supertex inc. ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com...
  • Page 11 LED Current PWM Dimming at 100Hz Rising Edge of LED Current during PWM Dimming PWMD Voltage LED Current Falling Edge of LED Current during PWM Dimming Supertex inc. ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com...
  • Page 12 HV9910BDB1 Conducted EMI Measurements at Full Load and 110V AC input CISPR-15 Limit Silk Screen Supertex inc. ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com...
  • Page 13 HV9910BDB1 Schematic Diagram Supertex inc. ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com...
  • Page 14: Bill Of Materials

    HV9910BNG-G does not recommend the use of its products in life support applications, and will not knowingly sell them for use in such applications unless it receives Supertex inc. an adequate “product liability indemnification insurance agreement.” does not assume responsibility for use of devices described, and limits its liability Supertex inc.
  • Page 15: Specifications

    Value Brightness LED power driver to supply a string of LEDs Input voltage 90 - 265Vrms, 50/60Hz using the HV9910B IC from a universal AC input voltage. The HV9910BDB2 can supply a maximum output current Output voltage 10 - 40V...
  • Page 16 LED String Voltage (V) Current Regulation vs. Input Voltage Current Regulation vs. LED String Voltage 10V Output 230VAC Input 110VAC Input 40V Ouput Input Voltage (VAC) LED String Voltage (V) ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com...
  • Page 17 LED Current LED Current Drain Voltage Drain Voltage Steady State waveforms at 90VAC input and Steady State waveforms at 230VAC input and 40V, 350mA output 10V, 350mA output ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com...
  • Page 18 HV9910BDB2 Silk Screen ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com...
  • Page 19 HV9910BDB2 Schematic Diagram ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com...
  • Page 20 HV9910BNG-G Supertex inc. does not recommend the use of its products in life support applications, and will not knowingly sell them for use in such applications unless it receives an adequate “product liability indemnification insurance agreement.” Supertex inc. does not assume responsibility for use of devices described, and limits its liability to the replacement of the devices determined defective due to workmanship.
  • Page 21 Input voltage 10 - 30VDC up to 1.0A from a 10 – 30V DC input. The demoboard uses Output voltage - Supertex’s HV9910B Universal LED driver IC to drive a 2.0 - 4.5V constant frequency mode buck converter. Output voltage - 4.0 - 8.0V...
  • Page 22: Frequently Asked Questions

    Although a larger LED string can be driven using the demoboard in these conditions, the demoboard will not be able to drive the LED at 1A. The HV9910B is a constant peak current controller. The average LED current is equal to the peak current set (using the sense resistor) minus one-half of the ripple current in the inductor.
  • Page 23 Duty cycle of operation is about higher in the constant off-time mode by a factor of 2 than in the constant frequency mode All the above factors favor the higher load voltage and thus the demoboard has a higher efficiency when the load is larger. ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com...
  • Page 24 Load Regulation (@ V = 12V) (@ V = 12V) Load Voltage (V) Load Voltage (V) Fig. 3. Efficiency vs. Load Voltage Plot Fig. 4. Load Regulation of LED Current Plot ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com...
  • Page 25 = 12V) Efficiency vs. Load Voltage = 12V) Load Voltage (V) Load Voltage (V) Fig. 8. Load Regulation of LED Current Plot Fig. 7. Efficiency vs. Load Voltage Plot ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com...
  • Page 26 Switching Frequency vs. Input Voltage Voltage (@V =12V) =7.8V) Input Voltage (V) Load Voltage (V) Fig. 9. Switching Frequency vs. Input Voltage Plot Fig. 10. Switching Frequency vs. Load Voltage Plot ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com...
  • Page 27 Drain Voltage (c) 24V input (d) 30V input Fig.11. Steady State Waveforms in Constant Frequency Mode C1 (Yellow) Drain Voltage (10V/div) C4 (Green) LED Current (200mA/div) Time Base 5μs/div ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com...
  • Page 28 (b) PWM Dimming Fall Time Time Scale 10μs/div Time Scale 10μs/div Fig.12. PWM Dimming Performance in Constant Frequency Mode C1 (Yellow) PWMD Input Voltage (2V/div) C4 (Green) LED Current (200mA/div) ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com...
  • Page 29 Drain Voltage (c) 24V input (d) 30V input Fig.13. Steady State Waveforms in Constant Frequency Mode C1 (Yellow) Drain Voltage (10V/div) C4 (Green) LED Current (200mA/div) Time Base 10μs/div ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com...
  • Page 30 (a) PWM Dimming Fall Time Time Scale 10μs/div Time Scale 10μs/div Fig.14. PWM Dimming Performance in Constant Frequency Mode C1 (Yellow) PWMD Input Voltage (2V/div) C4 (Green) LED Current (200mA/div) ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com...
  • Page 31 HV9910BDB3 Schematic Diagram ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com...
  • Page 32 HV9910BLG-G Supertex inc. does not recommend the use of its products in life support applications, and will not knowingly sell them for use in such applications unless it receives an adequate “product liability indemnification insurance agreement.” Supertex inc. does not assume responsibility for use of devices described, and limits its liability to the replacement of the devices determined defective due to workmanship.
  • Page 33 Specifications The Supertex HV9910BDB7 demonstrates the use of an Parameter Value HV9910B control IC in an off-line, High Brightness LED driver Input voltage 190~265VAC, 50Hz application. The board incorporates power factor correction (PFC) and satisfies the limits for harmonic currents according Power factor 0.95...
  • Page 34: Schematic Diagram

    1A F 2.2μF 2.2μF 100pF 2.2kΩ STTH1R06A 10nF 470nF 100nF 100nF HV9910BNG-G 10mH R12A 499kΩ GATE SPP04N50C3 R12B HV9910B 1.0kΩ 499kΩ 620mΩ 464kΩ ROSC R11A 10kΩ 620mΩ 100pF 10μF ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com...
  • Page 35: Typical Characteristics

    Power Factor vs. AC Line Voltage. Harmonic Distortion (V = 105V, I = 350mA) Power Factor (V = 105V, I = 350mA) 0.96 0.95 0.94 0.93 THD,% 0.92 0.91 0.89 0.88 0.87 ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com...
  • Page 36 EMI Characterization - Conducted Emissions vs CISPR 15 Limits. Figure 8. CT1 Construction Diagram. 4T : 4T AWG24 Mfr: Ferroxcube PN: TN/10/6/4 TOP VIEW Vertical Toroid Mount Mfr: Lodestone Pacific PN: VTM455-4 CT1 ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com...
  • Page 37 RL1632R-R620-F does not recommend the use of its products in life support applications, and will not knowingly sell them for use in such applications unless it receives Supertex inc. an adequate “product liability indemnification insurance agreement.” does not assume responsibility for use of devices described, and limits its liability Supertex inc.
  • Page 38: Application Note

    This Application Note discusses the design of a buck-based The Supertex HV9910B provides a low-cost, low component LED driver using the HV9910B with the help of an off-line count solution to implement the continuous mode buck application example. The same procedure can be used to converter.
  • Page 39 For this example, the minimum rectified O,MAX x 1- O,MAX voltage should be: √2 x V AC,NOM L1 = 0.3 x I = 2 • V = 80V O,MAX MIN,DC O,MAX Supertex inc. 1235 Bordeaux Drive, Sunnyvale, CA 94089 Tel: 408-222-8888 www.supertex.com...
  • Page 40 Choose a 300V, 1A ultra-fast diode. does not recommend the use of its products in life support applications, and will not knowingly sell them for use in such applications unless it receives Supertex inc. an adequate “product liability indemnification insurance agreement.”...
  • Page 41 (Fig. Supertex HV9910. 2). This added ramp causes an error between the sensed current (as seen at the CS pin of the HV9910B) and the actual LED current. Fig. 1. Constant Frequency, Peak Current Controlled LED Driver...
  • Page 42 Added External Slope Voltage Across Sense Resistor The unique design of the oscillator in the HV9910B allows given by: the IC to be configured for either constant frequency or con- (kΩ) + 22 stant off-time based on how one resistor, connected to the (µs) =...
  • Page 43 Note that in this case, the converter is operating at 56.7% √ O,MAX duty cycle. IN,MIN Step 3: Choose the required Inductor L1 The value of the inductor L1 will depend on the peak-to-peak Supertex inc. 1235 Bordeaux Drive, Sunnyvale, CA 94089 Tel: 408-222-8888 www.supertex.com...
  • Page 44 Typically a FET with about 3 times the current is chosen to minimize the resistive losses in the switch. For this applica- tion, choose a 40V, 1Ω FET (TN2504 from Supertex in a The two extremes of the switching frequency can be approx- SOT-89 package).
  • Page 45: Average-Mode

    LED voltage, t is the off-time output inductor and by the propagation delay in the current of the GATE output of the HV9910B (the lower waveform in sense comparator. Fig.2), and L is the inductance value. Note that all param- eters in right side of Equation 1 can vary from one part to The peak-to-average current error ∆I...
  • Page 46 As one could see from Equation 2, the average inductor cur- rent I also suffers poor load and line regulation, since it Unlike the HV9910B, which has the LD range from 0 to 0.25V, L(AVG) is dependent on the input voltage V...
  • Page 47: Short Circuit Protection

    0.5 with this operating mode causes sub-harmonic oscilla- fixed t mode. The corresponding timing equations are: tion at ½ of the switching frequency. When the HV9910B is operated with fixed t , there is no theoretical limit of D = 40pF • R + 0.88µs...
  • Page 48 AN-H64 Table 1. Functional comparison of HV9910B and HV9961. Feature HV9910B HV9961 Fixed-Frequency Mode Resistor from RT to GND Resistor from RT to GND Fixed Off-Time Mode Resistor from RT to GATE (value adjustment needed for conversion from HV9910B) Current Threshold...
  • Page 49: Design Parameters

    This design note provides the circuit schematic, bill of Line and load regulation <1% materials, and transformer design for an isolated LED driver using Supertex’s HV9910B. The power stage is a flyback Over voltage protection converter with an isolated secondary side feedback, using an Switching Frequency...
  • Page 50 100 ohm, 1/8W, 1% chip resistor SMD0805 Yageo 9C08052A1000FKHFT Flyback Transformer 400V, 1A Single Phase diode bridge rectifier DF-S Diodes Inc DF04S Universal LED Driver SO-16 Supertex HV9910BNG-G Single Channel Optoisolator 4-DIP Fairchild H11A817A ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ●...
  • Page 51: Winding Diagram

    Pin 1 Supertex inc. does not recommend the use of its products in life support applications, and will not knowingly sell them for use in such applications unless it receives an adequate “product liability indemnification insurance agreement.” Supertex inc. does not assume responsibility for use of devices described, and limits its liability to the replacement of the devices determined defective due to workmanship.
  • Page 52 Buck external FeT HV9861A HV9861ADB1 Linear 16-Lead SOic (NG) HV9910BDB2 AN-H48 8-Lead SOic (LG) HV9910BDB3 AN-H50 pWM / Buck external FeT HV9910B Linear 16-Lead SOic (NG) HV9910BDB7 AN-H64 HV9910DB6 DN-H01 HV9918 Buck integrated FeT 8-Lead DFN (K7) HV9918DB1 HV9919B Buck...
  • Page 53 3-Lead TO-252 (K4) CL525 4.75 3-Lead TO-92 (N3) 3-Lead TO-252 (K4) Reverse polarity protection, OTp 3-Lead TO-220 (N5) 8-Lead SOic (SG) Reverse polarity protection, OTp w/ Heat Slug ● www.supertex.com ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: (408) 222-8888...

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