Table of Contents
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INSTALLATION AND OPERATION
MANUAL
EPA CERTIFIED
CATALYTIC WOOD
BURNING FIREPLACE
INSERT
f i r e - p a r t s . c o m
RETAIN THESE
MODEL BV4000C-2
INSTRUCTIONS
FOR FUTURE
REFERENCE
THIS APPLIANCE MUST BE INSTALLED BY A QUALIFIED INSTALLER.
READ ENTIRE MANUAL THOROUGHLY BEFORE INSTALLATION.
P/N 775006M, Rev. M, 12/03
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Summary of Contents for Earth Stove BV4000C-2
- Page 1 CATALYTIC WOOD BURNING FIREPLACE INSERT f i r e - p a r t s . c o m RETAIN THESE MODEL BV4000C-2 INSTRUCTIONS FOR FUTURE REFERENCE THIS APPLIANCE MUST BE INSTALLED BY A QUALIFIED INSTALLER. READ ENTIRE MANUAL THOROUGHLY BEFORE INSTALLATION.
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Page 2: Important Warnings
IMPORTANT WARNINGS CAUTION: PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW ROOM HEATER. FOR YOUR SAFETY, FOLLOW THE INSTALLATION, OPERATION AND MAINTENANCE INSTRUC- TIONS EXACTLY, WITHOUT DEVIATION. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH. IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. -
Page 3: Table Of Contents
One - Installation and operation instructions manual. One - Warranty TESTING/LISTING One - Catalytic combustor temperature probe and Model BV4000C-2 has been tested to UL Standards sleeve. UL1482, ULC-S627 for installation into residential ap- One - Damper Hook plications. -
Page 4: Planning Your Installation
PLANNING YOUR INSTALLATION QUESTIONS TO ASK LOCAL BUILDING OFFICIAL FLOOR PROTECTION A correct installation is critical and imperative for reduc- This appliance requires a heat resistant non-combustible ing fire hazards and perilous conditions that can arise approved fireplace hearth or hearth extension. If a hearth when wood burning appliances are improperly installed. - Page 5 PLANNING YOUR INSTALLATION CLEARANCES DRAFT REQUIREMENTS The appliance is merely one component of a larger sys- WARNING: IT IS VERY IMPORTANT THAT YOU OB- tem. The other equally important component is the vent- SERVE THE MINIMUM CLEARANCES. DO NOT ing system. This is necessary for achieving the required STORE FIREWOOD WITHIN...
- Page 6 PLANNING YOUR INSTALLATION FACTORY BUILT FIREPLACES MASONRY FIREPLACES (Not Approved In Canada) Note: Measure fireplace size to make certain the insert In the USA, this appliance is approved for installation into will fit before considering the installation. a listed factory built solid fuel burning fireplace (built to UL 127 or ULC S610 standards).
- Page 7 PLANNING YOUR INSTALLATION OFFSETS Note: Formulas for calculating Area: Offsets can be handled with an offset adapter (it aligns flue outlet of appliance with fireplace flue). For more Calculating area of a circle: information on the offset adapter, see pages 9 and 25. π...
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Page 8: Installation
INSTALLATION FIREPLACE INSTALLATION • USA only - All masonry fireplace installations require a minimum positive flue connection us- ing a block-off plate or a positive seal past the bottom of the chimney flue tile liner. In Canada, CHIMNEY a full reline is required. TERMINATION CAP •... - Page 9 INSTALLATION 6. Prepare chimney connection system as specified CATALYTIC TEMPERATURE PROBE Install temperature probe prior to installing insert. for masonry or factory built fireplaces. 7. Set the insert on the protective cardboard laid out in To install the Catalytic Temperature Probe locate the plug on the top, right-hand side of the bypass control rod.
- Page 10 INSTALLATION 11. If the floor of the fireplace is lower than the hearth, a leveling bolt will need to be installed (not included with the hardware. Use a 3/8” (10 mm) bolt with 2 nuts). The bolt length should be at least 1” (25.4 mm) longer than needed.
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Page 11: Installation
INSTALLATION 14. Push the unit back until face shield insulation is compressed against the fireplace front, forming a tight seal. Test for air leaks by holding a candle around edge of face shield to see if smoke is pulled into fireplace. * Note: Preferred method of attaching connector to flue outlet is to install two L-Brackets (1”... -
Page 12: Product Features And Controls
PROCUCT FEATURES AND CONTROLS ASH DRAWER PRIMARY AIR CONTROL The large ash drawer located below the fuel door is de- The primary combustion air delivery is controlled by the signed to make cleaning easier by containing the ashes in primary air control draft module (The control handle is lo- a removable drawer. -
Page 13: Care And Operation
CARE AND OPERATION FUEL DOOR GLASS The Glass is a super heat resistant ceramic that with- CAUTION: WHEN OPENING THE DOOR, DO NOT EX- stands continuous temperatures up to 1390° F. This tem- TEND IT BEYOND ITS NORMAL TRAVEL. OVEREX- perature is well beyond the temperatures in which you TENDING THE DOOR TO A FURTHER OPEN POSI- operate your fireplace insert. - Page 14 CARE AND OPERATION BREAK-IN PERIOD When refueling a hot stove with the catalyst still operating, Your fireplace insert finish is a high temperature paint that no refiring step is necessary. Just open the bypass, set the requires time and temperature to completely cure. We rec- primary air control to high, open the door approximately ommend that you ventilate the house during the initial 1/2 inch, and wait for about thirty seconds.
- Page 15 CARE AND OPERATION BLOWER SYSTEM WARNING: THIS APPLIANCE IS EQUIPPED WITH A The Blower System consists of a ON/OFF rocker BLOWER SYSTEM WHICH HAS A FLEXIBLE ELEC- switch, a variable speed blower speed control switch TRICAL POWER CORD WITH A THREE-PRONG (rheostat), a thermally activated switch (fan disc) and 2 (GROUNDING) PLUG FOR YOUR PROTECTION axial blowers.
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Page 16: Recommended Fuel
CARE AND OPERATION BYPASS DAMPER CONTROL conditions which will deteriorate metal or damage the cata- The operating handle of your bypass damper control is lo- lyst. Green or uncured wood does not work well as fuel, cated on the front of the stove flue collar. By moving the by- and can cause increased creosote buildups and plugging of pass damper control, the operator can route the fire either the catalytic combustor. -
Page 17: Maintenance
MAINTENANCE SMALL AREA PAINT TOUCH-UP DOOR/GLASS GASKET AND ASH DUMP GASKET The stove body is painted with a quality high- A 3/4" spun fiberglass gasket provides the seal around temperature stove paint. Use only model TSPK-B Stove the fuel door and a flat spun fiberglass rope gasket (1/8” Paint, Catalog # 70K99. - Page 18 MAINTENANCE CREOSOTE FORMATION AND NEED FOR RE- In the event of a chimney fire - Make sure the fuel door is securely closed. Adjust the primary air control to MOVAL What is Creosote - When wood is burned slowly, it the lowest (most closed) setting.
- Page 19 MAINTENANCE CATALYTIC COMBUSTOR This appliance has been designed with a catalytic com- bustor, which will improve its overall performance. Re- moving the combustor assembly for cleaning and rein- stallation is simple and convenient. Cleaning the com- bustor helps reduce buildup of ash and retarding chemi- cals.
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Page 20: Troubleshooting
TROUBLESHOOTING * SMOKES OUT FUEL DOOR WHEN OPEN * BACKPUFFING 1. The primary air control is closed. 1. Downdraft in the chimney (may need a special 2. The chimney is too cool. Set the primary air control wind cap). on "HIGH" with the bypass damper control "OPEN" 2. - Page 21 TROUBLESHOOTING CATALYST SUBSTRATE Overfiring Caused From Improper Installation 1. Extreme thermal shock. Combustor is being The venting system must satisfy the draft Requirements of worked too hard. the appliance. The appliance is merely one component of a 2. Excessive draft. Correct installation. See Draft Re- larger system.
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Page 22: Specifications
SPECIFICATIONS - Model BV4000C-2 Front View Maximum log length 18" / 457 mm Flue size 6" / 152 mm Width w/standard surround 42" / 107cm Width at fireplace opening 22.5" / 572 mm Width at rear of firebox 22.5" / 572 mm Depth into Fireplace 16"... -
Page 23: Replacement Parts List
REPLACEMENT PARTS LIST – Model BV4000C-2 Door Parts (See page 26 for Gold Door Kit) G6000 Door Kit, Black 27M67 Clip Set, Glass 10300 Door Handle Assembly 86-128 Gasket Kit, 3/4" Door Rope (Includes Adhesive) 27M81 Gasket Kit, Glass (10' of 10580) G2000-7 Glass, Arched 9 3/8 x 15 3/4"... -
Page 24: Replacement Parts List
REPLACEMENT PARTS LIST – Model BV4000C-2 Miscellaneous Parts 26M31 Ash Drawer Assembly (11777) 11807 Panel, Left Blower (louvered body panel) 11809 Panel, Right Blower (louvered body panel) 26M68 Module Assembly, Draft Control (11493) 70K99 Paint Kit, Metallic Black (12 oz. Spray #6309) - Page 25 COMPONENT DIAGRAMS – Model BV4000C-2 CATALYTIC/DAMPER COMPONENTS PRIMARY AIR CONTROL DRAFT MODULE (CATALOG #26M68) f i r e - p a r t s . c o m HANDLE ASSEMBLY (P/N LB-102214) Torque Plate Handle Washers Coil Handle DOOR ASSEMBLY - Cat. No. 14M72 (Gold) and Cat No.
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Page 26: Optional Accessories
OPTIONAL ACCESSORIES - Model BV4000C-2 CORD CHANGEOVER KIT Accessories The blower system can be easily transferred to the other Catalog # Model Description side of the insert along with the power cord by installing 14M73 CCOK-4000 Cord Change Over Kit this cord changeover kit. -
Page 27: Safety / Listing Label
SAFETY LISTING LABEL - Model BV4000C-2 f i r e - p a r t s . c o m PAGE 27... -
Page 28: Epa Label
EPA LABEL - Model BV4000C-2 f i r e - p a r t s . c o m PAGE 28... -
Page 29: Service / Maintenance Log
OWNERSHIP RECORDS Dealer’s Name: Dealer’s Address: City: State: Zip Code: Serial Number: Date of Purchase: Date Installed: Notes: SERVICE AND MAINTENANCE LOG Service Service Service Date Technician Description f i r e - p a r t s . c o m PAGE 29... - Page 30 f i r e - p a r t s . c o m 1110 West Taft Avenue Orange, CA 92865...
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