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Summary of Contents for Beam Labs beamUP Series
- Page 1 PRODUCT MANUAL BU100, BU400, BU800 beamlabs.io REV0519...
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Page 2: Table Of Contents
TABLE OF CONTENTS Congratulations on purchasing your beamUP garage Carton Contents Enabling/Disabling Motion Sensing ..........door opener. -
Page 3: Carton Contents
CARTON CONTENTS Trolley Shaft/ Photo Eye Belt Assembly Power Head Safety System Header Bracket Door Bracket Door Arms Sprocket Cover Hanging Bracket (BU800) 5 x Clevis Pins Trolley Shaft/ 2 x 5/16" x 1" Cable Assembly Emergency 2 x 5/16" x 1-3/8" Rail Trolley Pulley... -
Page 4: Before You Begin
BEFORE YOU BEGIN SAFETY INSTRUCTIONS WARNING Measure door height. Check mounting Check your toolbox. Do locations. you have all the tools To reduce the risk of severe injury or death: Are additional needed? reinforcement material 1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS. 7.5 feet needed? (2.28 m) -
Page 5: Preparation + Tools Needed
PREPARE GARAGE DOOR FOR INSTALLATION TOOLS NEEDED DO NOT REUSE PARTS AND WIRING FROM AN OLD OPENER!!! Level BEFORE beginning installation: Adjustable Wrench 1. Disable locks and disengage Pencil trolley from current opener. 2. Perform the following door test to ensure your door is balanced and in good Step Ladder Screwdriver... -
Page 6: Rail Assembly
RAIL ASSEMBLY Look in the box for: Connect rails starting with the rail header segment. To apply additional force tap gently on the end of the connected rail segments with a rubber mallet or on padded flooring. Securely connected by applying force Rail –... -
Page 7: Rail And Power Head Assembly
RAIL AND POWER HEAD ASSEMBLY Look in the box for: Use garage door opener carton to assemble rail to power head. Use packing material as protective base for power head. Power Head Rail Bracket Insert rail-end segment into Insert clevis pin into rail Insert hitch pin into clevis pin bracket as shown. -
Page 8: Trolley And Pulley Assembly
TROLLEY AND PULLEY ASSEMBLY Look in the box for: Slide trolley onto the rail. Make sure the arrow on the trolley points toward the door. Trolley Insert pulley into the pulley Insert clevis pin through rail Insert hitch pin into clevis pin. Pulley slot. -
Page 9: Installing Chain And Cable
INSTALLING CABLE AND CHAIN (BU100, BU400) Look in the box for: Loosely attach trolley shaft with chain connector. 5 complete turns will be sufficient. Trolley Shaft/Chain Assembly Align end of chain around sprocket and extend chain Pull chain with box along the rail towards trolley and End of past chassis, approximately 7"... - Page 10 INSTALLING CABLE AND CHAIN (BU100, BU400) Bring cable and chain together and connect with master link. Check to make sure the chain is not twisted. If chain and cable are not close enough to connect with master link, loosen chain-to-cable connector to create more slack.
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Page 11: Installing Belt
INSTALLING BELT (BU800) Look in the box for: Loosely attach trolley shaft with belt connector. 5 complete turns will be sufficient. Trolley Shaft/Belt Assembly Pull trolley lock lever down to unlock. Insert screwdriver Pull belt along the rail towards power head and loop belt around the belt sprocket. - Page 12 INSTALLING BELT (BU800) Bring belt and trolley shaft together, check to make sure the belt is not twisted. Connect belt and trolley shaft with master link. If belt connector and trolley shaft are not close enough to connect with master link, loosen belt connector to create more slack.
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Page 13: Attaching Sprocket Cover 1
ATTACHING SPROCKET COVER Look in the box for: Attach sprocket cover to Fasten rear tab with flange nut Fasten front tab with self- power head. on top of steel chassis. threading screws to hole on top of rail bracket. Sprocket Cover Front Rear Tab Self-Threading Screw... -
Page 14: Mounting Header Bracket
MOUNTING HEADER BRACKET Look in the box for: Mark the center line above the door with a pencil. Open door to the highest point of travel. Header Bracket 2 x Lag Screws 5/16" x 1-1/2" Highest Point of Travel Center Line WARNING To prevent SERIOUS INJURY: Take a level, measure and mark highest point of the... -
Page 15: Attaching Rail And Mounting Door Bracket
ATTACHING RAIL AND MOUNTING DOOR BRACKET Look in the box for: Use garage door opener carton to support power Align header rail hole to header bracket hole. head. Rail header segment end should be pointing to header bracket. Hitch Pin Clevis Pin 5/16"... -
Page 16: Mounting Power Head To Ceiling
MOUNTING POWER HEAD TO CEILING Look in the box for: Lift power head onto ladder. Position and Angle Iron align power head with rail assembly to (not included) Structural 4 x Lag Screws 4 x Bolts Support centerline. Fully open door manually and 5/16"-18 x 1"... -
Page 17: Attaching Door Arms
ATTACHING DOOR ARMS Look in the box for: Close your garage door and Fasten straight door arm to Attach door arms with two Curved Door Arm Straight Door Arm disengage trolley. Fasten trolley with a 5/16" x 1" clevis 5/16" bolts and flange nuts. curved door arm to the door pin and secure with hitch pin. -
Page 18: Emergency Release Handle
INSTALLING EMERGENCY RELEASE HANDLE Look in the box for: * VERY IMPORTANT! * Emergency release handle must clear all vehicles. An emergency release handle set too low may get caught by the vehicle and cause damage to the opener. Measure from the floor to the top of your vehicle and set the emergency release handle above this measurement. -
Page 19: Connecting Photo Eye Safety System
CONNECTING PHOTO EYE SAFETY SYSTEM Look in the box for: Mount photo eyes using #12 x 1-1/4" screws provided. Run wire to power head. Use insulated staples to secure photo eye wires to wall and ceiling. 4 x Screws Alternative mounting location: Photos eyes Take care not to puncture the wires while Door track mounting... -
Page 20: Connecting Power And Aligning Photo Eye Safety System
CONNECTING POWER AND ALIGNING PHOTO EYE SAFETY SYSTEM NOTICE: * DO NOT OPERATE OPENER AT THIS TIME * The garage door opener cannot be programmed For Permanent Wiring ONLY and will not close the door until photo eye safety Plug power head into a grounded outlet ONLY. If there system are installed and aligned. -
Page 21: Connecting Deluxe Door Control
CONNECTING DELUXE DOOR CONTROL (BU400, BU800) Look in the box for: 1. Strip 7/16 inch (11 mm) of insulation from wire and separate wires. Wire deluxe door control to power Deluxe Door 2. Connect one wire to each of the two screws on the back of the 2 x Lag Screws head as shown. -
Page 22: Security Lighting
MOTION ACTIVATED SECURITY LIGHTING (BU400, BU800) Look in the box for: To deactivate motion sensing: Security lighting is activated Motion sensing is turned on and remains on for 4.5 by default and will activate Press and hold “LIGHT" button Deluxe Door Control minutes when garage door security lighting when motion for 2 seconds. -
Page 23: Connecting Standard Door Control 2
CONNECTING STANDARD DOOR CONTROL (BU100) Look in the box for: 1. Strip 7/16 inch (11 mm) of insulation from wire and separate wires. Wire standard door control to Standard Door 2. Connect one wire to each of the two screws on the back of the 2 x Lag Screws opener as shown. -
Page 24: Before We Start Programming The Opener
BEFORE WE START PROGRAMMING THE OPENER Before programming the garage door opener please ensure the following steps are completed: Door is fully closed. Photo eyes are aligned. Trolley shaft is engaged with trolley. Emitter Sensor Green LED ON Red LED ON Aligned Steady Red &... -
Page 25: Travel Limit Adjustment - Up Limit
TRAVEL LIMIT ADJUSTMENT - UP LIMIT NOTICE: Press and release “Limit” button, the green (UP) LED will illuminate. Press and hold the “Up” button until door Travel limits and auto force setting must be set for reaches desired open position. the opener to work. -
Page 26: Travel Limit Adjustment - Down Limit
TRAVEL LIMIT ADJUSTMENT - DOWN LIMIT NOTICE: Press and release “Limit” button twice, the red (DOWN) LED will illuminate. Press and hold the “Down” button Travel limits and auto force setting must be set for until door reaches desired close position. the opener to work. -
Page 27: Setting The Force
SETTING THE FORCE NOTICE: Once UP and DOWN limits are set, ensure both UP and Travel limits and auto force setting must be set for DOWN LEDs are illuminated. *if necessary toggle “Limit” the opener to work. All steps on pages 23-25 must button until both LEDs are illuminated* be followed. -
Page 28: Final Adjustments And Testing
FINAL ADJUSTMENTS AND TESTING NOTICE: Test the Safety Reversal System Travel limits and auto force setting must be set for Open door using Place a 1-1/2 inch (3.8cm) Use door control or remote to close door. the opener to work. All steps on pages 23-25 must door control. -
Page 29: Handheld Remote Control
PROGRAMMING HANDHELD REMOTE CONTROL Look in the box for: 1. Press and release the “Learn” 3. Press desired button on The “OK” LED flashes twice button. remote control within 30 followed by two beeps to Single Button Remote Three Button Remote confirm remote has been 2. -
Page 30: Wireless Keypad
PROGRAMMING WIRELESS KEYPAD (BU800) Look in the box for: 1. Press and release the “Learn” button. Enter your 2-6 digit PIN within "OK" LED will flash and beep 30 seconds and press the twice indicating code is set. 2. The “OK” LED will illuminate Wireless 2 x Lag Screws ENTER... -
Page 31: Beamup Smart Garage Door Controller
INSTALLING THE SMART GARAGE DOOR CONTROLLER (BU400, BU800) Look in the box for: Installation and programming of your beamUP garage door opener is now complete. • Locate the beam Smart Garage Door Controller • Follow instructions in the Smart Garage Door Controller installation guide to add smart phone control to your beamUP garage door opener. -
Page 32: Using Your Garage Door Opener
USING YOUR GARAGE DOOR OPENER WARNING Activating the Opener To prevent SERIOUS INJURY or DEATH: • READ AND FOLLOW ALL INSTRUCTIONS AND Controls Operation WARNINGS IN THE OWNER’S MANUAL AND LABELS Momentary press large “ACTUATOR” button on the door control, the door •... - Page 33 USING YOUR GARAGE DOOR OPENER WARNING Door Status vs. Activation To prevent SERIOUS INJURY or DEATH: • Use emergency release to disconnect trolley Door Status Activation Using Door Control / Remote Control ONLY when the door is CLOSED to prevent unexpected rapid falling in case of a unbalanced / Door at fully open / close position Door will move to fully close / open position...
- Page 34 USING YOUR GARAGE DOOR OPENER WARNING Courtesy Light / Buzzer Responses To prevent SERIOUS INJURY or DEATH: • Use emergency release to disconnect trolley Operation / Condition Courtesy Light / Buzzer Responses ONLY when the door is CLOSED to prevent unexpected rapid falling in case of a unbalanced / poor-conditioned door.
- Page 35 USING YOUR GARAGE DOOR OPENER Manual Operation In case of a power failure or door obstruction, PULL EMERGENCY HANDLE to release door from opener. To Disengage Trolley for Manual Operation With door closed, pull down emergency handle to disengage position. Door can be raised / lowered manually. To Engage Trolley Pull the handle toward opener so that lever will flip up to engage position.
- Page 36 USING YOUR GARAGE DOOR OPENER Using the Deluxe Door Control (ONLY after programming has been completed) Door – Press and release to open/close the door Light – Turns the courtesy light on/off Press and hold to activate/deactivate motion sensing security lighting Vacation Lock Unlock –...
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Page 37: Troubleshooting
TROUBLESHOOTING NOTICE Problem Possible Cause / Solution Opener will not work until you set the travel limits and the auto force adjustment. You must follow all Opener does not close and beeps x 20 The photo eye may be obstructed, not properly aligned or steps located on pages 23-25. - Page 38 TROUBLESHOOTING Problem Possible Cause / Solution Opener is working properly but Replace LED cluster. courtesy light does not turn on Courtesy light does not turn off Replace logic board. Opener hums as trolley hits the 1. Disconnect trolley by using the emergency release. trolley stop 2.
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Page 39: Maintenance
MAINTENANCE Schedule Maintenance Once a month Door balance test, refer to page 3. Twice a year Safety reversal test, refer to page 26. Once a year Check cable/chain tension (refer to page 8 for adjustment if necessary). • Limit and Force adjustment may be necessary due to weather conditions. -
Page 40: Warranty
WARRANTY Manufacturer hereby warrants to the original purchaser, for initial residence in which it of the Operator after it is known to be defective. is installed: 7. Not included in Warranty: 1. Garage Door Operators to be free from defects in material and workmanship for (i) Batteries a period of one (1) year from date of purchase. - Page 41 WARRANTY 9. Subject only to the provisions of the Trade Practices Act and any legislation of the beamUP Service State or Territory wherein the operators of the Manufacturer have been sold or installed Owners are encouraged to register their product on www.beamlabs.io (which may confer certain rights on consumers of goods and those rights by such legislation may be rendered incapable of exclusion) this Warranty supersedes and Helpuful product and troubleshooting information may be found online at...
- Page 42 WARRANTY Por la presente, el fabricante garantiza que al primer comprador (usuario) de este (ii) Fusibles producto, en uso de la residencia en que fuera originalmente instalado: (iii) Ajustes de sensibilidad 1. Los operadores de la puerta de garaje responden por defectos de material y mano (iv) Los controles remotos manuales y el alcance del receptor de obra por un periodo de un (1) año de la fecha de compra.
- Page 43 WARRANTY pérdidas por el uso o ganancias) por razones de retraso, materiales o mano de obra SERVICIO defectuosos o en falta, negligencia o cualquier acto, hecho o cosa realizada que el Se recomienda a los propietarios que registren su producto en www.beamlabs.io. fabricante permitida u omitida que se haga.
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Page 44: Spare Parts
SPARE PARTS BU100 BU400 BU800 Part # Part # Part # Name/Description No. de parte No. de parte No. de parte Nombre/Descripción INSTALLATION PARTS PARTES DE INSTALACION Header Bracket RP-007 RP-007 RP-007 Soporte Cabecero 2 Door Bracket GUAT-022 GUAT-022 GUAT-022 Soporte de la Puerta Hardware Bag/Emergency Release Bolsa de Instalación/Manija de... -
Page 45: Opener Assembly Parts
OPENER ASSEMBLY PARTS BU100 BU400 BU800 Part # Part # Part # Name/Description No. de parte No. de parte No. de parte Nombre/Descripción INSTALLATION PARTS PARTES DE INSTALACION Sprocket/Belt Pulley Cover RP-013 RP-013 RP-013 Cubierta de la Rueda Dentada Rail Bracket RP-018 RP-018 RP-018...
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