Page 1
Habasit Italiana S.p.A. - Via A. Meucci 8 Zona Industriale - I - 31029 Vittorio Veneto This document is the property of HABASIT ITALIANA and, therefore, must not be passed on to persons or Bodies outside the sphere of the Company unless previously authorized by the Technical Department for Industrial and Quality...
Page 2
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 INDEX Author: A.T. / KM Page 1 Edition: 04/2006 Replaces: 10/2005 FOREWORD IMPORTANT BEFORE INSTALLING, SETTING UP AND OPERATING THE REGULATING UNIT, THE CUSTOMER MUST CAREFULLY READ THIS MANUAL AND CAREFULLY FOLLOW THE INSTRUCTIONS IT CONTAINS IN ORDER TO ENSURE THE REGULATING UNIT IS USED SAFELY AND CORRECTLY.
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 INDEX Author: A.T. / KM Page 2 Edition: 04/2006 Replaces: 10/2005 SUMMARY REGULATIONS AND GENERAL WARNING NOTES...........A-1 READING ASSISTANCE NOTES....................A-2 HOW THE MANUAL IS ORGANIZED ..................A-3 USE CRITERIA ..........................
Page 4
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 INDEX Author: A.T. / KM Page 3 Edition: 04/2006 Replaces: 10/2005 INSTALLATION.......................C-1 PREPARATION OF WORKING AREA ..................C-2 PACKING AND HANDLING .......................C-3 FITTING AND INSTALLATION ....................C-4 C.3.1 Preliminary check........................C-4...
Page 5
Stationary use PMR-07/PMC-07/PM-xxxx................F-2 F.1.2 Mobile use PMR-07/PMC-07/PM-xxxx ................. F-3 TROUBLESHOOTING ....................... F-4 ELECTRICAL CONNECTIONS ....................F-6 F.3.1 Circuit diagram of PMR-07 - 230V..................F-6 F.3.2 Circuit diagram of PMR-07 - 120V..................F-7 GLOSSARY ........................G-1 PMC-07 ..........................H-1 PURPOSE OF THE DEVICE .....................H-2 IDENTIFICATION DATA OF THE EQUIPMENT ................H-3...
Page 6
ONNECTIONS MOBILE USE PRESS XXXX 9 - F ..............F-5 IGURE USE AND MAGNETOTHERMAL SWITCH POSITIONS 10 - E PMR-07 - 230V ..................F-6 IGURE LECTRIC LAYOUT 11 - E PMR-07 - 120V ..................F-7 IGURE LECTRIC LAYOUT 12 - I PMC-07....................H-3...
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 REGULATIONS AND GENERAL WARNING NOTES Author: A.T. / KM Page A-1 Edition: 04/2006 Replaces: 10/2005 REGULATIONS AND GENERAL WARNING NOTES Regulating Unit PMR-07...
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 REGULATIONS AND GENERAL WARNING NOTES Author: A.T. / KM Page A-2 Edition: 04/2006 Replaces: 10/2005 READING ASSISTANCE NOTES Meanings of notes used in this manual: ATTENTION Note of particular interest for the safety of the people running and maintaining the regulating unit.
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 REGULATIONS AND GENERAL WARNING NOTES Author: A.T. / KM Page A-3 Edition: 04/2006 Replaces: 10/2005 HOW THE MANUAL IS ORGANIZED This regulating unit was designed, built and tested by expert technicians. The high quality materials used to build the regulating unit make it operationally highly reliable.
Replaces: 10/2005 USE CRITERIA HABASIT requests the Customer to fully read this manual on delivery of the regulating unit it accompanies, and always before attempting any action on the regulating unit. This manual is arranged to supply all the instructions, indications and warnings the user may need in order to know the equipment, understand its operating principles, and to be adequately informed to ensure safe use.
The instructions in this manual must be observed to prevent the guarantee cover from being voided. IMPORTANT HABASIT CANNOT BE HELD RESPONSIBLE FOR ANY DAMAGE CAUSED BY IMPROPER, INCORRECT AND UNREASONABLE USE OF THE REGULATING UNIT. Regulating Unit PMR-07...
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 REGULATIONS AND GENERAL WARNING NOTES Author: A.T. / KM Page A-6 Edition: 04/2006 Replaces: 10/2005 VISUAL SIGNS ATTENTION Visual signs – indicator notices – are applied to the regulating unit. A knowledge of their meaning helps ensure that safety regulations are observed to prevent accidents and assure good operation.
Page 13
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 REGULATIONS AND GENERAL WARNING NOTES Author: A.T. / KM Page A-7 Edition: 04/2006 Replaces: 10/2005 3 - T ABLE ERMS AND DEFINITIONS TERM DEFINITION Safety measures involving the use of specific technical means called...
Page 14
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 REGULATIONS AND GENERAL WARNING NOTES Author: A.T. / KM Page A-8 Edition: 04/2006 Replaces: 10/2005 TERM DEFINITION (No guard) that eliminates or reduces the risk, either alone or in SAFETY DEVICE association with a guard.
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 REGULATIONS AND GENERAL WARNING NOTES Author: A.T. / KM Page A-9 Edition: 04/2006 Replaces: 10/2005 SAFETY WARNINGS When using industrial machines and systems, one should be aware that moving mechanical parts (linear or rotary movement), high voltage electrical parts, and any parts at high temperature, etc, can cause serious damage to persons and materials.
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 REGULATIONS AND GENERAL WARNING NOTES Author: A.T. / KM Page A-10 Edition: 04/2006 Replaces: 10/2005 REMAINING RISKS The use of equipment following the instructions in this manual involves no remaining risks.
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 REGULATIONS AND GENERAL WARNING NOTES Author: A.T. / KM Page A-11 Edition: 04/2006 Replaces: 10/2005 QUALIFICATIONS OF PERSONNEL Each task must be assigned to a person trained in the work to be carried out and trained in correct usage as well as fully aware of any remaining risks and dangers in that work.
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 REGULATIONS AND GENERAL WARNING NOTES Author: A.T. / KM Page A-12 Edition: 04/2006 Replaces: 10/2005 REFERENCES AND STANDARDS A.9.1 EU D PPLICABLE IRECTIVES EU Directive N° 98/37 of 23.07.98 known as the "Machines directive".
Replaces: 10/2005 PURPOSE OF THE REGULATING UNIT The regulating unit PMR-07 has been specifically designed to control the joining process in the HABASIT fabrication presses using Thermofix and Flexproof method. The Thermofix process includes all the flat belts and other Habasit conveyor belts with right- angled or oblique-angled joins.
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 TECHNICAL SPECIFICATIONS Author: A.T. / KM Page B-3 Edition: 04/2006 Replaces: 10/2005 B.1.1 DENTIFICATION DATA OF THE EQUIPMENT A plate fitted to the structure of the regulating unit indicates the device’s identification data.
When ordering spare parts, we recommend using the fax and not just placing your order by phone. Habasit Italiana S.p.A. Via A. Meucci 8 Zona Industriale I - 31029 Vittorio Veneto Tel.: 0039.438.9113 Fax: 0039.438.200545 The parts marked P and N are available at the headquarters of Habasit Reinach, Switzerland. Regulating Unit PMR-07...
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 INSTALLATION Author: A.T. / KM Page C-2 Edition: 04/2006 Replaces: 10/2005 PREPARATION OF WORKING AREA ATTENTION The regulating unit must be placed on a floor or support of suitable size that is able to take the weight and bulk of the equipment.
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 INSTALLATION Author: A.T. / KM Page C-3 Edition: 04/2006 Replaces: 10/2005 PACKING AND HANDLING ATTENTION The movement of the packaging and machinery should be carried out by authorized operators.
Carry out a visual check on the regulating unit's appearance and on any accompanying equipment to see if there are signs of damage or breakage that may have occurred in transit. If such damage and/or failures are noted, contact HABASIT immediately. We advise you to also produce photographic evidence of the damage.
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 INSTALLATION Author: A.T. / KM Page C-5 Edition: 04/2006 Replaces: 10/2005 C.3.3 LECTRICAL AND UTILITIES CONNECTION ATTENTION Ensure all the plant providing the equipment corresponds with its own specifications.
Replaces: 10/2005 EQUIPMENT DISASSEMBLY Regulating unit dismantling operations must be performed by: Technicians of HABASIT Assistance Service. Technicians authorized by HABASIT, with experience of: Installation/disassembly of machinery. Installation/ disassembly of the electrical, pneumatic and hydraulic plant, consulting the corresponding diagrams.
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 INSTALLATION Author: A.T. / KM Page C-7 Edition: 04/2006 Replaces: 10/2005 STORAGE IMPORTANT The regulating unit must be stored in a dry room free from seepage of liquids.
DISPOSAL IMPORTANT The regulating unit PMR-07 is built with different types of material. When they have reached the end of their useful life, such materials must be disposed of at specialized centers, according to the prescriptions of the laws in force in the country of destination.
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 OPERATION Author: A.T. / KM Page D-2 Edition: 04/2006 Replaces: 10/2005 GENERAL WARNINGS The operator and/or maintenance technician must use the equipment in the manner described in this manual and must avoid creating situations that could cause danger to persons who may come into contact with the equipment or things connected to it.
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 OPERATION Author: A.T. / KM Page D-3 Edition: 04/2006 Replaces: 10/2005 GUARDS INSTALLED The regulating unit has the following protection devices: Guards. The GUARDS are classified as: Fixed guards.
Page 36
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 OPERATION Author: A.T. / KM Page D-4 Edition: 04/2006 Replaces: 10/2005 Label “Prior to opening” Rating plate 3 - PMR-07 IGURE LOCATION OF SIGNS Regulating Unit PMR-07...
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 CONTROL UNIT Author: A.T. / KM Page E-1 Edition: 04/2006 Replaces: 10/2005 CONTROL UNIT Regulating Unit PMR-07...
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 CONTROL UNIT Author: A.T. / KM Page E-2 Edition: 04/2006 Replaces: 10/2005 FRONT PANEL 5 - F IGURE RONT PANEL Regulating Unit PMR-07...
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 CONTROL UNIT Author: A.T. / KM Page E-3 Edition: 04/2006 Replaces: 10/2005 E.1.1 LEMENTS AND THEIR FUNCTIONS 8 - T ABLE ABLE OF ELEMENTS AND THEIR FUNCTIONS...
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 CONTROL UNIT Author: A.T. / KM Page E-4 Edition: 04/2006 Replaces: 10/2005 OPERATION OF THE CONTROL UNIT E.2.1 NTERING JOINING PARAMETERS Make sure the control unit is in standby mode (Red indicator [STOP] lit).
Page 42
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 CONTROL UNIT Author: A.T. / KM Page E-5 Edition: 04/2006 Replaces: 10/2005 When set temperatures are reached power input is reduced (red <HEATER ON> indicators start to cycle to hold the temperature set), yellow <PRESSING TIME ON> indicator lights and count down of [PRESSING TIME] starts (Phase 3).
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 CONTROL UNIT Author: A.T. / KM Page E-6 Edition: 04/2006 Replaces: 10/2005 E.2.3 NTERRUPTING THE JOINING CYCLE When the joining cycle is interrupted with the [STOP], button, various courses of action can be taken.
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 CONTROL UNIT Author: A.T. / KM Page E-7 Edition: 04/2006 Replaces: 10/2005 PARAMETRIZATION OF THE CONTROL UNIT Some of the parameters determining the behavior of the control unit can be set by the user. The sequence for this is as follows: With the control unit in standby mode, press (and keep pressed) the [PROG] key for 5 seconds.
04/2006 Replaces: 10/2005 E.3.1 QUIPMENT FUNCTION The PMR-07 equipment manages the joining cycle by a process control system with an operator interface in the form of: a data display screen a selection keyboard on the sides of the screen an alphanumeric keyboard for entering data a values into the control unit...
The PMR-07 regulating unit will manage the heating and thermosetting stages for the time set. When the time set has run out, the PMR-07 regulating unit will activate the rear electrical outlet the cooling pump is connected. When the temperature of the heating plates reach 50 °C, press the STOP CYCLE button and go in stand-by mode.
Page 47
A.T. / KM Page E-10 Edition: 04/2006 Replaces: 10/2005 9 - T PMR-07 ABLE ABLE WITH WORKING PARAMETERS OF WORKING PARAMETERS OF PMR-07 ( * ) The Passwords "5" and "101" are not modifiable Ord. Pass- PARAMETER PLANNING CONFIGURATION Vis. word...
Page 48
Fax. ++39(0)438.200545 CONTROL UNIT Author: A.T. / KM Page E-11 Edition: 04/2006 Replaces: 10/2005 WORKING PARAMETERS OF PMR-07 ( * ) The Passwords "5" and "101" are not modifiable with PM-304 – 305 – 306/160 Ord. Pass- PARAMETER PLANNING CONFIGURATION Vis.
Author: A.T. / KM Page F-2 Edition: 04/2006 Replaces: 10/2005 CONNECTIONS OF PMR-07 Below are the connections between the regulating unit PMR-07, the cooling unit PMC-07 and a joining press indicated. F.1.1 PMR-07/PMC-07/PM- TATIONARY USE XXXX 7 - C PMR-07/PMC-07/...
Page 51
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 CONNECTIONS Author: A.T. / KM Page F-3 Edition: 04/2006 Replaces: 10/2005 F.1.2 PMR-07/PMC-07/PM- OBILE USE XXXX 8 - C PMR-07/ IGURE ONNECTIONS MOBILE USE PRESS XXXX...
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 CONNECTIONS Author: A.T. / KM Page F-4 Edition: 04/2006 Replaces: 10/2005 TROUBLESHOOTING ATTENTION Maintenance, repairs and replacement operations for electrical components must be carried out by an ELECTRICAL MAINTENANCE TECHNICIAN or a QUALIFIED TECHNICIAN able to perform the works in accordance with safety regulations.
Page 53
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 CONNECTIONS Author: A.T. / KM Page F-5 Edition: 04/2006 Replaces: 10/2005 Magneto thermal switches Fuses 9 - F IGURE USE AND MAGNETOTHERMAL SWITCH POSITIONS 11 - F...
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 GLOSSARY Author: A.T. / KM Page G-1 Edition: 04/2006 Replaces: 10/2005 GLOSSARY Regulating Unit PMR-07...
Page 57
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 GLOSSARY Author: A.T. / KM Page G-2 Edition: 04/2006 Replaces: 10/2005 12 - G ABLE LOSSARY TABLE Terms Description Equipment for the regulation and control of the temperature rise of the hot-pressing device while managing the device's electrical circuitry.
Replaces: 10/2005 PURPOSE OF THE DEVICE The PMC-07 cooling unit works only in combination with the PMR-07 regulation unit and enables the flow of cooling air and liquid (water) to the hot pressing device to be controlled. The cooling unit PMC-07 has been developed exclusively for the applications described herein.
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 PMC-07 Author: A.T. / KM Page H-3 Edition: 04/2006 Replaces: 10/2005 IDENTIFICATION DATA OF THE EQUIPMENT A label fitted to the cover of the device indicates the identification data. These data are shown in the following figure.
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 PMC-07 Author: A.T. / KM Page H-4 Edition: 04/2006 Replaces: 10/2005 TECHNICAL SPECIFICATIONS 13 - D PMC-07 ABLE IMENSIONS AND CONSUMPTION Characteristics PMC-07 Dimensions 255 x 156.5 x 319 (mm) (width x height x depth) 10.04 x 6.16 x 12.56 (inch)
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 PMC-07 Author: A.T. / KM Page H-6 Edition: 04/2006 Replaces: 10/2005 14 - P PMC-07 ABLE ARTS LIST OF ID001989 Air-water control PMC-07 Meas. ITEM CODE...
Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 PMC-07 Author: A.T. / KM Page H-7 Edition: 04/2006 Replaces: 10/2005 H.3.1 IGNS The signs affixed to the device are shown below. Such signs enable staff operating or working with the machine to know about and so prevent the dangers and risks if not observing the principal safety rules.
Vittorio Veneto 31029 (TV) Regulating Unit PMR-07 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 PMC-07 Author: A.T. / KM Page H-8 Edition: 04/2006 Replaces: 10/2005 H.3.2 ONNECTIONS For connections see the specifications for the PMR-07 regulating unit. 15 - IN/OUT PMC-07 IGURE INDICATIONS Regulating Unit PMR-07...
Replaces: 10/2005 Product liability, application considerations If the proper selection and application of Habasit products are not recommended by an authorized Habasit sales specialist, the selection and application of Habasit products, including the related area of product safety, are the responsibility of the customer.