Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Summary of Contents for NTM SSR multiPro Jr
- Page 1 Original Instructions...
-
Page 2: Table Of Contents
TABLE OF CONTENTS CHAPTER 1 – MACHINE INTRODUCTION ............1 Machine Summary ...................1 Lifting the Machine..................1 Mounting the Machine ................1 CHAPTER 2 - SSR SPECIFICATIONS ..............2 CHAPTER 3 - PRECAUTIONS ................3 CHAPTER 4 - MACHINE ORIENTATION ............. 4 CHAPTER 5 - GENERAL MAINTENANCE ............ - Page 3 LIST OF FIGURES Figure 1: Machine Orientation ......................4 Figure 2: Mounting Foot Detail ......................5 Figure 3: Lubrication Points ....................... 8 Figure 4: Main Control Panel ......................10 Figure 5: Remote Control Panel ....................... 10 Figure 6: Expandable Arbor Set-Up ....................12 Figure 7: Expandable Reel Support and Locking ................
-
Page 4: Chapter 1 - Machine Introduction
CHAPTER 1 MACHINE INTRODUCTION CHAPTER 1 – MACHINE INTRODUCTION SSR MultiPro Jr.™ ROOF PANEL MACHINE Manufactured & Distributed by: New Tech Machinery 1300 40 Denver, CO 80205 Phone: 1-303-294-0538 Machine Summary This machine is designed to take in flat coil stock and roll-form it into finished roofing panels of any desired length. -
Page 5: Chapter 2 - Ssr Specifications
CHAPTER 2 SSR SPECIFICATIONS CHAPTER 2 - SSR SPECIFICATIONS SSR Dimensions: Length 12’ 6” (3.9m) Width 3’ 10” (1.2m) Height 4’ 3” (1.3m) w/Over Head Rack 2’ 0” (.6m) w/o Over Head Rack Weight 2200 lbs. (1000kg) SSR on Trailer: Length 17’... -
Page 6: Chapter 3 - Precautions
CHAPTER 3 PRECAUTIONS CHAPTER 3 - PRECAUTIONS Make sure the operator of the machine as well as maintenance personnel have read and understand this manual in its entirety before attempting to operate or perform maintenance on this equipment. ALWAYS keep covers, guards and lids mounted to machine during operation OBSERVE and OBEY all safety and warning signs affixed to the machine. -
Page 7: Chapter 4 - Machine Orientation
CHAPTER 4 MACHINE ORIENTATION CHAPTER 4 - MACHINE ORIENTATION Figure 1: Machine Orientation... -
Page 8: Figure 2: Mounting Foot Detail
CHAPTER 4 MACHINE ORIENTATION Figure 2: Mounting Foot Detail... -
Page 9: Chapter 5 - General Maintenance
CHAPTER 5 GENERAL MAINTENANCE CHAPTER 5 - GENERAL MAINTENANCE 1. Always keep covers on during operation and storage. The covers are for operator safety, but also protect the internal components of the machine from the environment. 2. Avoid storage of the machine outdoors for long periods of time. Cover the machine with a tarp to protect it but provide good ventilation to prevent condensation and rust. -
Page 10: Recommended Lubricants And Fluids
Spray Lube for: Shear Blades, Shear Dies, Entry Guide, Bead Roller Carriage Shafts and Carriage Rails Super Lube - Multi-Purpose Synthetic Dri Film Lubricant with Syncolon (PTFE) NTM PN: LUBE-SPRAY - 11oz Aerosol Can Clear Grease for: Arbor Cradles Synthetic Extreme Pressure, High Temperature Grease with Syncolon (PTFE) -
Page 11: Figure 3: Lubrication Points
CHAPTER 5 GENERAL MAINTENANCE Figure 3: Lubrication Points... -
Page 12: Chapter 6 - Electrical Controls And Operation
CHAPTER 6 ELECTRICAL CONTROLS AND OPERATION CHAPTER 6 - ELECTRICAL CONTROLS AND OPERATION POWER CORD REQUIREMENTS It is very important to follow the power cord requirement prescribed by the motor and electrical control manufacturers to maintain their respective warranties. Make sure the cord being used is marked properly. -
Page 13: Figure 4: Main Control Panel
CHAPTER 6 ELECTRICAL CONTROLS AND OPERATION Stops the drive system of the machine. Located at both the Main and Remote Control Panels. Figure 4: Main Control Panel Figure 5: Remote Control Panel... -
Page 14: Chapter 7 - Reel Stands, Reels And Expandable Arbors
CHAPTER 7 REEL STANDS, REELS AND EXPANDABLE ARBORS CHAPTER 7 - REEL STANDS, REELS AND EXPANDABLE ARBORS EXPANDABLE ARBOR (Figure 6 on page 12) The Expandable Arbor adjusts to accommodate coils with 16” (406 mm) or 20” (508 mm) inside diameters by expanding into the ID of the coil. -
Page 15: Figure 6: Expandable Arbor Set-Up
CHAPTER 7 REEL STANDS, REELS AND EXPANDABLE ARBORS Figure 6: Expandable Arbor Set-Up... - Page 16 CHAPTER 7 REEL STANDS, REELS AND EXPANDABLE ARBORS CAUTION: Always use properly rated lifting devices to load and unload coils. Maximum Capacity / Reel: 3,000 lbs. (1360 kg) Total Capacity for Reel Stand: 6,000 lbs. (2720 kg) 1. The reel shafts must rest in the arbor cradles on the reel stand. Keep the arbor cradles lubricated with clear grease to minimize wear.
-
Page 17: Figure 7: Expandable Reel Support And Locking
CHAPTER 7 REEL STANDS, REELS AND EXPANDABLE ARBORS Figure 7: Expandable Reel Support and Locking... - Page 18 CHAPTER 7 REEL STANDS, REELS AND EXPANDABLE ARBORS LOADING REELED COIL Caution: Always use a forklift or other approved lifting device to load or unload Fixed Reels or Expandable Arbors loaded with coil. The Lifting Holes in the Fixed Reel sides are provided to make loading safer and easier. DO NOT use lifting straps through the lifting holes as the sharp edges may cut the straps.
-
Page 19: Figure 8: Material Routing
CHAPTER 7 REEL STANDS, REELS AND EXPANDABLE ARBORS Figure 8: Material Routing... -
Page 20: Chapter 8 - Drive System
CHAPTER 8 DRIVE SYSTEM CHAPTER 8 - DRIVE SYSTEM (Figure 9 on page 18) The drive system in the machine consists of four top and four bottom polyurethane drive rollers. They are connected via chain and sprocket. There are chain tensioners on each assembly. Clearance between the top and bottom drive rollers is factory set at 1 ¾... -
Page 21: Figure 9: Drive System
CHAPTER 8 DRIVE SYSTEM Figure 9: Drive System... -
Page 22: Figure 10: Drive Chains
CHAPTER 8 DRIVE SYSTEM Figure 10: Drive Chains... -
Page 23: Chapter 9 - Shear Assembly
CHAPTER 9 SHEAR ASSEMBLY CHAPTER 9 - SHEAR ASSEMBLY The shear uses a unique rack and pinion design. This design requires less force to operate than the pulling action associated with the guillotine dies. The shear is designed to cut up to 24-gauge steel. - Page 24 CHAPTER 9 SHEAR ASSEMBLY Adjust the Entry Shear Dies until they are about 1/32” (about 1 mm) away from the outside of the vertical leg of the panel, as shown in the figure for your panel found on pages 22 through 26. Tighten the “C” bolts. If the Entry Shear Die has a Mandrel, it should be positioned as shown in the figure for your panel on page 24.
-
Page 25: Figure 11: Shear Entry/Exit Views
CHAPTER 9 SHEAR ASSEMBLY Figure 11: Shear Entry/Exit Views... -
Page 26: Figure 12: Ff100 Shear Dies
CHAPTER 9 SHEAR ASSEMBLY Figure 12: FF100 Shear Dies... -
Page 27: Figure 13: Ff150 Shear Dies
CHAPTER 9 SHEAR ASSEMBLY Figure 13: FF150 Shear Dies... -
Page 28: Figure 14: Ss100 / 150 Shear Dies
CHAPTER 9 SHEAR ASSEMBLY Figure 14: SS100 / 150 Shear Dies... -
Page 29: Figure 15: Ss450 Shear Dies
CHAPTER 9 SHEAR ASSEMBLY Figure 15: SS450 Shear Dies... - Page 30 CHAPTER 9 SHEAR ASSEMBLY MAINTENANCE Clean and lubricate the Top Blades, Bottom Dies, and Male/ Female dies at least once a day during normal use, or whenever cutting surfaces look dry. Proper lubrication is essential to clean cuts, rust prevention and longevity. Super Lube - Multi-Purpose Synthetic Dri Film Aerosol Lubricant with Syncolon (PTFE) Catalog No.
-
Page 31: Chapter 10 - Bead, Rib And Striation Roller Assembly
CHAPTER 10 BEAD, RIB AND STRIATION ROLLER ASSEMBLY CHAPTER 10 - BEAD, RIB AND STRIATION ROLLER ASSEMBLY (Figure 16 on page 29) The Bead / Striation Roller assembly is located behind the shear and is accessed by removing the top cover. These rollers can be engaged or disengaged as needed and can also be moved left or right to accommodate different panel widths. -
Page 32: Figure 16: Bead Roller Assembly
CHAPTER 10 BEAD, RIB AND STRIATION ROLLER ASSEMBLY Figure 16: Bead Roller Assembly... -
Page 33: Chapter 11 - Entry Guide Adjustment
CHAPTER 11 ENTRY GUIDE ADJUSTMENT CHAPTER 11 - ENTRY GUIDE ADJUSTMENT (Figure 17 on page 30) The entry guides are used to set the material to the correct position in relation to the forming rollers of the machine. They also hold the material and feed it straight into the machine. If the entry guides are not set correctly the material will not feed into the machine properly. -
Page 34: Chapter 12 - Clip Relief Roller Assembly
CHAPTER 12 CLIP RELIEF ROLLER ASSEMBLY CHAPTER 12 - CLIP RELIEF ROLLER ASSEMBLY (Figure 18 on page 31) 1. Clip Relief Rollers provide a raised area next to the male and female legs of the panel. This helps hide the clip and screws used in installation. The rollers can be engaged or disengaged as needed. -
Page 35: Chapter 13 - Entry Drum Assembly
CHAPTER 13 ENTRY DRUM ASSEMBLY CHAPTER 13 - ENTRY DRUM ASSEMBLY (Figure 19 on page 33) The Entry Drum Assembly is necessary when feeding coil off the optional DR1/ Dual Overhead Reel Stand. It allows the material to be routed around the drums to get the painted side of the coil on the top as it enters the machine. -
Page 36: Figure 19: Entry Drum
CHAPTER 13 ENTRY DRUM ASSEMBLY Figure 19: Entry Drum... -
Page 37: Chapter 14 - Width And Profile Change Procedure
CHAPTER 14 WIDTH AND PROFILE CHANGE PROCEDURE CHAPTER 14 - WIDTH AND PROFILE CHANGE PROCEDURE The profile changeover procedure consists of removing the tooling assemblies and shear dies from the machine, replacing them with another set and realigning the rails and shear dies. A change in coil width can also be done at this time. -
Page 38: Figure 20: Remove Covers
CHAPTER 14 WIDTH AND PROFILE CHANGE PROCEDURE Figure 20: Remove Covers... -
Page 39: Figure 21: Tooling Rail Detail
CHAPTER 14 WIDTH AND PROFILE CHANGE PROCEDURE Figure 21: Tooling Rail Detail... -
Page 40: Entry Guide Adjustment
CHAPTER 14 WIDTH AND PROFILE CHANGE PROCEDURE Entry Guide Adjustment (Figure 17 on page 30) The entry guides are used to set the material to the correct position in relation to the forming rollers of the machine. They also hold the material and feed it straight into the machine. If the entry guides are not set correctly the material will not feed into the machine properly. -
Page 41: Loading Machine With Material
CHAPTER 14 WIDTH AND PROFILE CHANGE PROCEDURE Loading Machine with Material Load material onto the Expandable Arbor and align it to the correct position using the chart on Figure 6 on page 12. Note: Also see CHAPTER 7 - REEL STANDS, REELS AND EXPANDABLE ARBORS on page 11 for more information. -
Page 42: Bead Rollers (If Equipped)
CHAPTER 14 WIDTH AND PROFILE CHANGE PROCEDURE SHUT THE MACHINE DOWN BEFORE PROCEEDING. Figure 23: Material Entering Bead Rollers Bead Rollers (if equipped) (Figure 16 on page 29) If the machine is equipped with a bead roller option and the panel requires beads to be on the panel, use the following procedure to adjust the bead rollers. -
Page 43: Shear Alignment
CHAPTER 14 WIDTH AND PROFILE CHANGE PROCEDURE 11. Start the machine and jog the material through the bead assemblies and stop 2 to 3 inches (5 to 8 cm) from the entry shear dies. SHUT THE MACHINE OFF AGAIN BEFORE PROCEEDING. Shear Alignment With material loaded in the machine and stopped before it gets to the shear, use the procedure detailed in the Shear Adjustment Section starting on page 20 to adjust the shear dies to cut the... -
Page 44: Chapter 15 - Profile Adjustments
CHAPTER 15 PROFILE ADJUSTMENTS CHAPTER 15 - PROFILE ADJUSTMENTS Care must be taken when making any adjustments to the roller systems. A slight change can have dramatic effects. ECCENTRIC SHAFTS Every roller set is equipped with eccentric shafts on selected sub stations for adjusting the angles and gaps in the panel. -
Page 45: Figure 25: Adjusting Eccentric Shafts
CHAPTER 15 PROFILE ADJUSTMENTS Figure 25: Adjusting Eccentric Shafts Figure 26: Eccentric Shaft Proper Adjustment... -
Page 46: Figure 27: Eccentric Shaft Too Loose
CHAPTER 15 PROFILE ADJUSTMENTS Figure 27: Eccentric Shaft Too Loose Figure 28: Eccentric Shaft Too Tight... -
Page 47: Figure 29: Camber Adjustment - Uphill/Downhill
CHAPTER 15 PROFILE ADJUSTMENTS CAMBER STATIONS Every roller set is equipped with one or more camber stations toward the exit end of the machine. The camber station adjustment can be used to make the panel run straight if it is going uphill or downhill. -
Page 48: Figure 30: Camber Adjustment
CHAPTER 15 PROFILE ADJUSTMENTS Figure 30: Camber Adjustment... -
Page 49: Chapter 16 - Run Out Tables And Remote Limit Switch
CHAPTER 16 RUN OUT TABLES AND REMOTE LIMIT SWITCH CHAPTER 16 - RUN OUT TABLES AND REMOTE LIMIT SWITCH (Figure 31 and Figure 32 on pages 46 and 47) The Run-Out Table attaches to the Exit End of the Shear assembly and is used to support the panel as it exits the machine. -
Page 50: Figure 32: Run Out Table Setup
CHAPTER 16 RUN OUT TABLES AND REMOTE LIMIT SWITCH Figure 32: Run Out Table Setup... -
Page 51: Chapter 17 - Troubleshooting
CHAPTER 17 TROUBLESHOOTING CHAPTER 17 - TROUBLESHOOTING Some of the common problems that occur with the manual shear, and their solutions follow below. 1. After making a cut, the male or female leg of the next panel gets caught on the exit shear die and damages the panel. -
Page 52: Chapter 18 - Roller Systems And Panel Profile Drawings
CHAPTER 18 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS CHAPTER 18 - ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 33: SSR100 Roller System... -
Page 53: Figure 34: Ss100 Panel Profile
CHAPTER 18 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 34: SS100 Panel Profile... -
Page 54: Figure 35: Ssr150 Roller System
CHAPTER 18 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 35: SSR150 Roller System... -
Page 55: Figure 36: Ss150 Panel Profile
CHAPTER 18 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 36: SS150 Panel Profile... -
Page 56: Figure 37: Ssr450/450Sl Roller System
CHAPTER 18 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 37: SSR450/450SL Roller System... -
Page 57: Figure 38: Ss450 Panel Profile
CHAPTER 18 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 38: SS450 Panel Profile... -
Page 58: Figure 39: Ss450Sl Panel Profile
CHAPTER 18 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 39: SS450SL Panel Profile... -
Page 59: Figure 40: Ffr100 Roller System
CHAPTER 18 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 40: FFR100 Roller System... -
Page 60: Figure 41: Ff100 Panel Profile
CHAPTER 18 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 41: FF100 Panel Profile... -
Page 61: Figure 42: Ffr150 Roller System
CHAPTER 18 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 42: FFR150 Roller System... -
Page 62: Figure 43: Ff150 Panel Profile
CHAPTER 18 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 43: FF150 Panel Profile... -
Page 63: Appendix A - Ce Information
APPENDIX A CE INFORMATION APPENDIX A – CE INFORMATION For our customers in the European Union these additional regulations and instructions also apply: The machine must be mounted at a height such that the control panel is between 0.6m and 1.9m above the ground. The power supply socket-outlet must be in the vicinity of the machinery and in view of the operator. -
Page 64: Shear Guard
APPENDIX A CE INFORMATION Shear Guard When changing the profile width or changing the roller set, the Shear Guard may need to be adjusted so that the panel does not come into contact with it. To adjust it follow the instructions below and refer to Figure 44 below. -
Page 65: Declaration Of Conformity
APPENDIX A CE INFORMATION Declaration of Conformity... -
Page 66: Appendix B - Electrical Schematics
APPENDIX B ELECTRICAL SCHEMATICS APPENDIX B - ELECTRICAL SCHEMATICS Sheet Drawing Number Number Description SSR-380-000A 110V 60 Hz Electrical Assembly – Parts List SSR-380-000A 110V 60 Hz Electrical Assembly – Wiring Details SSR-380-000A 110V 60 Hz Electrical Assembly – Ladder Logic SSR-380-000CE 230V 50 Hz CE Electrical Assembly –... - Page 67 Parts List Parts List ITEM PART NUMBER TITLE ITEM PART NUMBER TITLE ELC-300-101 FUSEHOLDER BUS HKP ELC-425-002 ELECTRICAL BOX MODIFIED, REMOTE PANEL ELC-300-103 PUSH BUTTON, GREEN ELC-425-003 J-BOX - PLASTIC, 8.6 x 5.9 x 5.9 ELC-300-104 SELECTOR SWITCH, W/1 N.O. ELC-425-006 CONTACTOR, 1PH, 110V, 3HP ELC-300-105...
- Page 68 MAIN CONTROL PANEL (SSR-382-000) CONTACTOR BOX ASSY (SSR-381-000) N.O FWD N.C. STOP N.C REV N.O. JOG/RUN N.O START GROUND WITH RING TERMINAL TO MOUNTING SCREW INSIDE BOX ELC-300-126 12GA; 4 COND ELC-400-042 LIMIT SWITCH MOTOR ASSY 18GA; 4 COND REMOTE PANEL ASSY (SSR-384-000) POWER (SSR-383-000)
- Page 69 FORWARD CONTACTOR LINE IN LINE 1000 +110VAC 1001 START FORWARD FEED MOTOR CONTACTOR LINE IN LEGEND 1002 NEUTRAL FUSE N.O. FUSE N.C. MOTOR CONTACT (N.O.) 1003 CONTACT (N.C.) REMOTE N.O. STOP PUSH BUTTON (N.O.) 1004 REMOTE N.O. N.C. START PUSH BUTTON (N.C.) 1005 N.O.
- Page 70 Customer Supplied Power POWER SUPPLY BOX CONTACTOR BOX ASSY LT BLU SU202M-K10 Chassis LT BLU Ground LT BLU BRN (L) BLK-1 (L) LT BLU (N) BLK-2 (N) LT BLU CR1-FOR CR2-REV GRN/YEL (PE) GRN/YEL (PE) 13NO 13NO GRN/YEL (PE) 14NO 14NO 10A FUSE 24V POWER SUPPLY...
- Page 71 SSR-MAN | Revision 10 | 07-03-2019...
Need help?
Do you have a question about the SSR multiPro Jr and is the answer not in the manual?
Questions and answers