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ARS Automation FlexiBowl 350 Instructions For Use Manual

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INSTRUCTIONS FOR USE AND WARNINGS
E N G L I S H T R A N S L AT I O N O F T H E O R I G I N A L I N S T R U C T I O N S
FlexiBowl
®
models 350 - 500 - 650 - 800
Year of Manufacture
2019
Rev isio n 1 .0 - Ed it io n 0 1 /2 01 9
ARS S.r.l.
Via P.Gobetti, 19 – 52100 Arezzo (AR) Italy
Tel. +39 0575 398611 - Fax +39 0575 398620
info@arsautomation.com - www. arsautomation.com

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  • Page 1 INSTRUCTIONS FOR USE AND WARNINGS E N G L I S H T R A N S L AT I O N O F T H E O R I G I N A L I N S T R U C T I O N S FlexiBowl ®...
  • Page 2 Instructions for use and warnings INTRODUCTION All rights reserved. No part of this publication may be reproduced, distributed, translated in other languages or transmitted by any electronic or mechanical means, including photocopying, recording or any other storage and retrieval system, for any other purposes that are not exclusively for the personal use of the buyer, without the express written permission of the Manufacturer.

  • Page 3: Table Of Contents

    FlexiBowl - models 350 - 500 - 650 - 800 ® TABLE OF CONTENTS 1.  IDENTIFICATION ..........................1-1 1.1  Manufacturer’s ID ................................1-1 1.2  Identification of the machine ............................1-1 1.3  Identification plate .................................1-2 1.4  EC Declaration of conformity (copy) ..........................1-3 1.5  Reference directives ..............................1-4 2. ...
  • Page 4 Instructions for use and warnings 4.5.1 FlexiBowl version 350 - 500 .........................4-5 ® 4.5.2 FlexiBowl version 650 - 800 .........................4-6 ® 4.6  Main components ................................4-7 4.7  Optional components ..............................4-9 4.8  General description ..............................4-10 4.8.1 Processing cycle .............................. 4-10 5.  TRANSPORT AND INSTALLATION ....................5-1 5.1 ...
  • Page 5 FlexiBowl - models 350 - 500 - 650 - 800 ® 6.3.1 Preliminary inspections .............................6-7 6.3.2 Start-up ................................6-7 6.3.3 Programming ...............................6-8 6.3.3.1 Programming with UDP protocol .......................6-8 6.3.3.2 Programming and handling with digital I/O .................. 6-10 6.3.4 Pressure adjustment ............................6-11 6.3.5 Switching off ..............................
  • Page 6 Instructions for use and warnings PAGE INTENTIONALLY LEFT BLANK TABLE OF CONTENTS...

  • Page 7: Identification

    FlexiBowl - models 350 - 500 - 650 - 800 ® 1.  IDENTIFICATION 1.1  Manufacturer’s ID Manufacturer ARS S.r.l. Address Via P.Gobetti, 19 52100 Arezzo (AR) - Italy Tel. +39 0575 398611 - Fax +39 0575 398620 info@arsautomation.com - www.arsautomation.com 1.2 ...

  • Page 8: Identification Plate

    Instructions for use and warnings 1.3  Identification plate The machine has an identification plate on its casing. The plate bears the machine’s identification data to be given to ARS S.r.l. in case of need. con Unico Socio www.arsautomation.com Model Serial number Manifacturing year FLEXIBOWL 2019...

  • Page 9: Ec Declaration Of Conformity (Copy)

    ARS S.r.l. Via P. Gobetti, 19 52100 Arezzo (Italy) Declare under our exclusive responsability that the Product: FLEXIBOWL 350/500/650/800 this declaration refeers to, compliant with the following standards or with other regulations: DLGS 17/2010 2006/42/EC: “Partly completed machinery” In compliance with the directive 17/2010 including the use of 2006/42/EC.

  • Page 10: Reference Directives

    Instructions for use and warnings 1.5  Reference directives The machine supplied by ARS S.r.l. does not fall under one of the machine categories listed in Annex IV of the Directive; therefore, for the purpose of certifying compliance of the machine with the provisions of this Directive, ARS S.r.l. applies the conformity assessment procedure with internal control of machine manufacturing, as set forth in Annex VIII.

  • Page 11: General Preliminary Information

    FlexiBowl - models 350 - 500 - 650 - 800 ® 2.  General preliminary inFormation 2.1  recipients the manual is intended for operators in charge of using and controlling the machine throughout all stages of its technical life. It contains topics that refer to correct use of the machine, in order to maintain its functional and qualitative features unchanged over time.

  • Page 12: Operators

    Instructions for use and warnings 2.5  operators In order to establish with certainty what the skills and qualifications are of the operators assigned with the various tasks (start-up, cleaning, routine maintenance), see the table below: Qualification Definition User’s trained staff who are qualified to use and run the machine for production purposes for the activities it was built and supplied for.

  • Page 13: Symbols Used In The Manual

    FlexiBowl - models 350 - 500 - 650 - 800 ® Qualified technician able to: • carry out preventive/corrective work on all software parts of the machine; • access all parts of the machine for visual inspections, control equipment status, adjustments and calibrations.

  • Page 14: Glossary

    Instructions for use and warnings 2.7  Glossary Technical terminology or terminology with an uncommon meaning is used in the manuals. The terms and abbreviations used are explained below: term Definition Component or equipment not attached to the lifting machinery, allowing the load to be held, which is placed between the machinery and the load or on the load itself, or which Lifting is intended to constitute an integral part of the load and which is placed on the market...

  • Page 15: Personal Protective Equipment

    FlexiBowl - models 350 - 500 - 650 - 800 ® 2.8  Personal protective equipment When working close to the machine, either for assembly operations or for maintenance and/or adjustments, it is necessary to fully comply with the general accident prevention regulations; for this reason it is important to use the personal protective equipment (P.P.E.) required for each operation.

  • Page 16: User's Safe Area

    Instructions for use and warnings 2.9  User’s safe area The zones around the machine are divided as follows: term Description These are the zones where the user and the other operators can control the machine’s cyclic Control zones functions (“operator station”), in both automatic mode and semi-automatic mode, with the control panels or to perform manual operations.

  • Page 17: Warranty

    FlexiBowl - models 350 - 500 - 650 - 800 ® 2.10  Warranty the full warranty terms are included in the sales contract. The conditions set forth in the sales contract (if different) have priority over the contents of this section. The warranty is subject to the following general conditions: •...
  • Page 18 Instructions for use and warnings PAGE INTENTIONALLY LEFT BLANK CHAPTER 2 - General preliminary information...

  • Page 19: Safety Measures

    FlexiBowl - models 350 - 500 - 650 - 800 ® 3.  SAFETy mEASuRES 3.1  Safety devices To fully safeguard the operator and prevent access inside the machine while it is moving, the machine has been fitted with a number of safety devices which, if they are activated, completely shut down the machine. The machine is designed and fitted with safety systems to minimise risks for the operator.

  • Page 20: Noise

    Instructions for use and warnings 3.2  Noise The noise was measured in compliance with the provisions of uNI EN 11200 and uNI EN ISO 3746. During the operating cycles, staff are exposed to a noise level of 90 dB. The actual noise level during operation of the machine installed on site in a production process is different to the one measured because the noise is affected by a number of factors, such as: •...

  • Page 21: Residual Risks

    FlexiBowl - models 350 - 500 - 650 - 800 ® 3.5  Residual risks The machine is designed to guarantee the essential safety requirements for the operator. Safety has been integrated into the design and construction of the machine as much as possible; however, some risks still remain that operators must be protected from, especially during: •...
  • Page 22 Instructions for use and warnings HAZARD FROm DuSTS, At the end of the work cycle, there may be residues of fed parts or dust accumulations on the SPLINTERS, ETC. machine surface. PICTOGRAmS: Thoroughly clean the vibrating surface after every use, as described in chapter 7 of this manual. CAuTION! Do not carry out any maintenance or cleaning operations unless the applied energies have been de- energised.

  • Page 23: Safety Pictograms Affixed To The Machine

    FlexiBowl - models 350 - 500 - 650 - 800 ® 3.6  Safety pictograms affixed to the machine The machine has a number of pictograms affixed to it, the purpose of which is to warn the operator of any residual risks. CAuTION! It is strictly forbidden to remove the warning plates from the machine. ARS S.r.l. declines any liability for machine safety if this prohibition is not complied with.
  • Page 24 Instructions for use and warnings PAGE INTENTIONALLY LEFT BLANK CHAPTER 3 - Safety measures...

  • Page 25: Description Of The Machine

    FlexiBowl - models 350 - 500 - 650 - 800 ® 4.  Description oF the machine 4.1  Intended use (correct) FlexiBowl is available in four models: 350, 500, 650 and 800. ® The machine in question is designed for industrial use for: Operation Permitted Not permitted...

  • Page 26: Obligations And Prohibitions

    Instructions for use and warnings 4.3  Obligations and prohibitions 4.3.1 Obligations of users The user (contractor or employer) must: • take into account the skills and conditions of the operators in relation to their health and safety; • provide the personal protective equipment adequate for the individual procedures; •...
  • Page 27 FlexiBowl - models 350 - 500 - 650 - 800 ® CAUTION! ARS S.r.l. shall not be held liable for damage caused to property or people if: it is ascertained that the machine was used in one of the unpermitted environments; •...

  • Page 28: Technical Specifications

    Instructions for use and warnings 4.4  Technical specifications Power supply specifications Power supply 230 V Frequency 50/60 Hz 230 VAC current 24 VDC current Auxiliary circuits input 24 Vdc Air supply specifications Air pressure 6 bar • Dried Air characteristics •...

  • Page 29: Layout Of Measurements

    FlexiBowl - models 350 - 500 - 650 - 800 ® 4.5  Layout of measurements 4.5.1 FlexiBowl version 350 - 500 ® Reference FlexiBowl FlexiBowl ® ® 325 mm 500 mm 360 mm 533 mm 15 mm 10 mm 26.5 mm 28 mm 384 mm 560 mm...

  • Page 30: Flexibowl ® Version 350 - 500

    Instructions for use and warnings 4.5.2 FlexiBowl version 650 - 800 ® Reference FlexiBowl FlexiBowl ® ® 660 mm 810 mm 690 mm 840 mm 391 mm 391 mm 347 mm 312 mm 709 mm 858.5 mm 740 mm 890 mm 296 mm 296 mm 268 mm...

  • Page 31: Main Components

    FlexiBowl - models 350 - 500 - 650 - 800 ® 4.6  Main components The machine is made up of the following essential parts: pos. Element Description FRAME In the standard version the FlexiBowl is supplied with a white ® surface.
  • Page 32 Instructions for use and warnings CHAPTER 4 - Description of the machine...

  • Page 33: Optional Components

    FlexiBowl - models 350 - 500 - 650 - 800 ® 4.7  Optional components The machine can be fitted with the following optional components: pos. Element Description This helps separate the components better. It is mounted on the BLOW top ring of the power supply unit. THIS is a light under the Lexan window of the sliding surface (Note: models 650 and 800 have two backlights), so that its light can shine on the rotating surface and the profile of the components above...

  • Page 34: General Description

    Instructions for use and warnings 4.8  General description The machine described in this manual is a rotary feeding system able to feed a wide range of loose parts in combination with any industrial robot and artificial vision system. The parts can be in different shapes and materials. FlexiBowl is available in four models: 350, 500, 650 and 800.

  • Page 35: Transport And Installation

    FlexiBowl - models 350 - 500 - 650 - 800 ® 5.  TransporT and insTallaTion iMporTanT! Lifting and handling operations must only be carried out by specialised and trained staff who are qualified for these activities. During installation, ars s.r.l. technicians must be supported by the operators who will be in charge of maintenance and running the machine.

  • Page 36: Packaging

    Instructions for use and warnings 5.1  Packaging The machine is shipped by ars s.r.l. from the production factory to the Customer’s premises. Based on the distance to be transported, on the specific requests from the Customer, and on how long the load will remain in the packaging, the machine will be shipped in the following ways: •...

  • Page 37: Handling With Packaging

    FlexiBowl - models 350 - 500 - 650 - 800 ® 5.1.2 Handling with packaging HandlinG THE MaCHinE BodY WiTH paCKaGinG Operator qualification Lifting vehicle driver PPE required Lifting vehicle Forklift truck with capacity of at least 50 kg CaUTion! Only use suitable and approved lifting vehicles;...

  • Page 38: Removing The Packaging

    Instructions for use and warnings 5.1.3 Removing the packaging Proceed as follows to remove the packaging: step Action Put the machine in its intended place. Unscrew FlexiBowl from the base of the wooden crate used for shipping. ® Take the CD and the test dossier out of the crate. Keep them for future use. Use the side handles on the FlexiBowl to lift it out of the crate.

  • Page 39: Transport And Handling

    FlexiBowl - models 350 - 500 - 650 - 800 ® 5.2  Transport and handling ars s.r.l. uses packaging and fasteners according to the mode of transport to guarantee integrity and conservation during transport. When the machine is received, make sure no part was damaged during transport and/or handling. If damage is found, it is mandatory to immediately inform the Manufacturer.

  • Page 40: Installation

    Instructions for use and warnings 5.3  Installation 5.3.1 Preparations by the customer Notwithstanding any different contractual agreements, preparation of the following is usually the responsibility of the Customer: rooms (including masonry, such as foundations or ducts that may be required, lighting); •...

  • Page 41: Installation Site

    FlexiBowl - models 350 - 500 - 650 - 800 ® iMporTanT! The work surface must be sufficiently lit. If there are shady or uneven zones in the workplace, it is up to the user to provide suitable lighting devices. If these requirements are not met, the Manufacturer declines all liability.

  • Page 42: Connections

    Instructions for use and warnings 5.4  Connections To start the machine, it must be properly connected to the local networks: • electrical connection (including connection to the earthing system), compressed air connection, • in compliance with the regulations in force in the country of installation. It might also be necessary to connect the machine to the lan.
  • Page 43 FlexiBowl - models 350 - 500 - 650 - 800 ® ELECTRICAL CONNECTION - AC Operator qualification Electrical maintenance technician PPE required Proceed as described below for connection to the mains - AC: step Action Connect the system to the 230 VAC power supply. note: the power cable is not supplied by ars s.r.l.

  • Page 44: Compressed Air Connection

    Instructions for use and warnings 5.5.1 Compressed air connection The machine has a pneumatic drive. Before proceeding with the compressed air connection, ensure that: • the compressed air supply system guarantees the right amount of air to the machine at the right pressure; •...

  • Page 45: Other Connections

    FlexiBowl - models 350 - 500 - 650 - 800 ® 5.5.2 Other connections 5.5.2.1 Blow connection (if applicable) If the optional blow component is present, connect as follows: step Action Picture Connect a Ø6 mm air pipe from the “Air Blow” socket in the control panel to the blow unit.

  • Page 46: Connecting The User Interface

    Instructions for use and warnings 5.5.2.3 Connecting the user interface Proceed as described below to connect the user interface: step Action Picture Connect the user interface to the Ethernet socket with an Ethernet cable. CHAPTER 5 - Transport and installation 5-12...

  • Page 47: Controls And Use

    FlexiBowl - models 350 - 500 - 650 - 800 ® 6.  ConTRols And usE During operation, the machine does not need to be continuously manned by an operator. CAuTIon! using the machine for a purpose other than intended by the Manufacturer can cause serious damage to people and/or property and/or animals.

  • Page 48: Description Of The Control Panel

    Instructions for use and warnings 6.1  Description of the control panel Pos. Element Connector notes OUTPUTS CONNECTOR DE9F INPUTS CONNECTOR DE9M ENCODER CONNECTOR DE9M Output, that can be used for circular tracking. 24 VDC CONNECTOR HIRSCHMANN ETHERNET PORT 802.3 STATUS LED ETHERNET/IO SELECTOR SWITCH BACKLIGHT STATUS LED Checks the force, that the Flip unit supplies the impulse with under the rotating surface, to flip...

  • Page 49: User Interface - Flexibowl Parameters

    FlexiBowl - models 350 - 500 - 650 - 800 ® 6.2  user interface - FlexiBowl Parameters The FlexiBowl Parameters program is used to set the various movement and stationary parameters available. To change the various parameters, the communication mode must be set on Ethernet. 6.2.1 Installing and using the FlexiBowl Parameters program Proceed as described below to use the program: step...

  • Page 50: Home Screen

    Instructions for use and warnings 6.2.2 Home screen Pos. Element Description Displays and enables the IP address to be changed. CHANGE IP note: restart the FlexiBowl to save the changes. ® QUICK COMMANDS Enables Servo and Backlight (their current status is not shown). Opens the pop-up window for loading the parameters for the different SELECT BIOS models of FlexiBowl...

  • Page 51: Select Bios" Pop-Up Window

    FlexiBowl - models 350 - 500 - 650 - 800 ® Pos. Element Description SEND PARAMETERS Used to save all of the movement parameters in the FlexiBowl ® TO FLEXIBOWL FAULT RESET Used to reset the FlexiBowl after an error. ®...

  • Page 52: Try Sequence" Pop-Up Window

    Instructions for use and warnings 6.2.2.2 “TRY sEQuEnCE” pop-up window This pop-up window can be used to try a set sequence of movements. Pos. Element Description N° LOOP Used to set the number of loops for the commands to be executed. AVAILABLE FUNCTION Used to select the commands available.

  • Page 53: Operating Procedures

    FlexiBowl - models 350 - 500 - 650 - 800 ® 6.3  Operating procedures CAuTIon! After carrying out the transport and installation operations, and before starting the machine, make sure the robot vision system has been calibrated. Contact ARS S.r.l. to calibrate the vision system. 6.3.1 Preliminary inspections Before starting the machine, the following checks need to be carried out: • Check that the machine is placed on a surface that can withstand its weight. •...

  • Page 54: Programming

    Instructions for use and warnings 6.3.3 Programming IMPoRTAnT! The machine must only be programmed by expert and qualified staff. The FlexiBowl can be managed and programmed in one of the following ways: ® • Programming with UDP protocol. • Programming with digital I/O. 6.3.3.1 Programming with udP protocol IMPoRTAnT! The TCP/IP addresses are indicated on the test sheet in the shipping crate. The udP port is 5001.
  • Page 55 FlexiBowl - models 350 - 500 - 650 - 800 ® To reset the FlexiBowl after a UDP error, the command strings must be sent in the following sequence: ® • kl{CR}. • xq##init{CR}. To know if the FlexiBowl has finished the command, send string “ob[4] {CR}”. ®...

  • Page 56: Programming And Handling With Digital I/O

    Instructions for use and warnings 6.3.3.2 Programming and handling with digital I/o CAuTIon! Disconnect the input connectors, if connected. The program to modify the movement parameters of the FlexiBowl is on the USB flash drive, sent with the system. ® Proceed as follows for programming using the digital I/o: step Action Use the FlexiBowl...

  • Page 57: Pressure Adjustment

    FlexiBowl - models 350 - 500 - 650 - 800 ® 6.3.4 Pressure adjustment To adjust the pressure: step Action Pull the knob on the power supply body and turn it. note: turning it counterclockwise will lower the pressure, turning it clockwise will increase it. When the pressure has been adjusted as required, push the knob towards the power supply and the setting will automatically be locked in.
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  • Page 59: Maintenance

    FlexiBowl - models 350 - 500 - 650 - 800 7.  MAinTEnAnCE CAUTiOn! Perform maintenance operations when the machine is turned off. CAUTiOn! Maintenance operations must be carried out by qualified and authorised staff. Machine maintenance includes the operations (inspections, checks, adjustments and replacements) that become necessary following normal use. For good maintenance: • only use original spare parts and tools that are suitable for the purpose and in good condition. •...

  • Page 60: Safety Warnings

    Instructions for use and warnings 7.1  Safety warnings CAUTiOn! Before starting any maintenance work on the machine, disconnect and padlock all energy sources and safely block all of its moving units. Put the “Machine under maintenance - do not switch on” sign on the main switch. CAUTiOn! To stop the machine from being accidentally switched on while it is under maintenance, put signs on it saying: “CAUTION! MACHINE UNDER MAINTENANCE”. • Maintenance technicians must wear the necessary personal protective equipment (gloves, glasses, overalls) for the job at hand. • During maintenance operations, unauthorised staff must stay outside the operation area. •...

  • Page 61: Routine Maintenance

    FlexiBowl - models 350 - 500 - 650 - 800 7.2  Routine maintenance When the machine is delivered to the user, it is already adjusted to work properly; however, in order to ensure smooth operation over time, periodic and preventive checks and maintenance work must be carried out. Routine maintenance includes inspections, checks and interventions that, to prevent breakdowns, keep the following under control: •...

  • Page 62: Checks And Inspections

    Instructions for use and warnings 7.2.1 Checks and inspections 7.2.1.1 Routine maintenance table - checks Frequency Operation Daily Weekly Monthly Six-monthly Yearly Check that the general pressure ◈ regulator works properly. Check that the safety devices work ◈ properly. ◈ Check the belt conditions before every start-up. (Replace at least once a year) ◈...

  • Page 63: Inspection Of Safety Devices

    FlexiBowl - models 350 - 500 - 650 - 800 7.2.1.2 Inspection of safety devices Perform the following checks to ensure that the safety devices work properly: Step Action Check that the machine covers are in place and fixed properly. Check that the power cable is not damaged and/or worn. 7.2.1.3 Checking wear of the shaker Proceed as follows to check for wear of the shaker:...

  • Page 64: Replacing The Flexibowl ® Belt

    Instructions for use and warnings 7.2.2 Replacing the FlexiBowl belt ® The FlexiBowl belt must be replaced according to the following frequencies: ® at every format change: each component format may require a different belt surface to be used; • • every 3 months: the belt should be replaced every 3 months if used with particularly sharp components; •...

  • Page 65: Cleaning

    FlexiBowl - models 350 - 500 - 650 - 800 7.2.3 Cleaning CAUTiOn! Cleaning operations must be carried out by qualified and authorised staff. CAUTiOn! To clean the machine, do not use bits of sponge, damp and/or abrasive cloths, rags with loose threads, petrol or flammable solvents as detergent. iMPORTAnT! Use neutral, non-abrasive products such as degreasers or common household soap. To remove fragments and dust, use a brush and wear safety glasses. CAUTiOn! Do not use acids or solvents to clean the rotating disk. 7.2.3.1 Routine maintenance table - cleaning Frequency Operation Daily Weekly Monthly Six-monthly Yearly Remove processing residues and ◈ waste from the rotating surface. Remove any grease or oil with ◈...

  • Page 66: Cleaning The Air Filter

    Instructions for use and warnings 7.2.3.2 Cleaning the air filter Proceed as described below to clean the air filter: Step Action Picture Disconnect the power and air supply of the machine. Take the cover off the FlexiBowl ® Rotate the filter holder to unlock it and remove it. Clean it with compressed air.

  • Page 67: Cleaning The Flexibowl ® Belt

    FlexiBowl - models 350 - 500 - 650 - 800 7.2.4 Cleaning the FlexiBowl belt ® Proceed as follows to clean the belt of the FlexiBowl ® Step Action Picture Unscrew the flange fixing screws with an Allen key. Remove the flange. Remove the belt and clean it with alcohol or degreaser. Also clean its support surface with degreaser.

  • Page 68: General Cleaning

    Instructions for use and warnings 7.2.4.1 General cleaning The machine must be kept in a good condition of cleanliness. Proceed as described below to give the machine a general clean: Step Action Disconnect the power and air supply of the machine. Manually remove any product residues. Remove the dirt with non-flammable and non-toxic commercial cleaning solvents.

  • Page 69: Unscheduled Maintenance

    FlexiBowl - models 350 - 500 - 650 - 800 7.3  Unscheduled maintenance CAUTiOn! Unscheduled machine maintenance and repairs shall only be carried out by qualified, trained and authorised technicians, employed by the Manufacturer or by the authorised service centre. These interventions require thorough and specialised knowledge of the machine, of the operations required, of the risks involved and of the correct procedures to work safely. If exceptional events occur, which require unscheduled maintenance work to be carried out, the user’s routine maintenance technicians must follow these procedures: •...

  • Page 70: Replacing The Backlight

    Instructions for use and warnings 7.3.1 Replacing the backlight iMPORTAnT! The infrared backlight shines an invisible light and therefore may not appear to be working. Use a camera with an infrared filter to check that it is working properly. Note: Most smartphones can see infrared lights. REPLACING THE BACKLIGHT Operator qualification Mechanical maintenance technician PPE required Tools to be used Allen key CAUTiOn! Disconnect the power supply before taking the cover off. Proceed as follows to replace the backlight: Step Action Unplug the power cable from the control panel. Take the cover off. note: keep the removed screws for reassembly.

  • Page 71: Replacing The Solenoid Valve

    FlexiBowl - models 350 - 500 - 650 - 800 7.3.2 Replacing the solenoid valve REPLACING THE SOLENOID VALVE Operator qualification Mechanical maintenance technician PPE required Tools to be used Allen key CAUTiOn! Disconnect the power supply before taking the cover off. Proceed as follows to replace the solenoid valve: Step Action Picture Unplug the power cable from the control panel. Take the cover off the FlexiBowl ®...

  • Page 72: Replacing The Anti-Vibration Mounts

    Instructions for use and warnings 7.3.3 Replacing the anti-vibration mounts REPLACING THE ANTI-VIBRATION MOUNTS Operator qualification Mechanical maintenance technician PPE required Tools to be used Allen key Proceed as follows to replace the anti-vibration mounts: Step Action Picture Unscrew the fixing screws (A). Pull the worn mounts out and replace them with new ones with the same characteristics. Tighten the fixing screws (A).

  • Page 73: Replacing The Shaker

    FlexiBowl - models 350 - 500 - 650 - 800 7.3.4 Replacing the shaker REPLACING THE SHAKER Operator qualification Mechanical maintenance technician PPE required • Allen key Tools/Products to be used • Loctite 243 CAUTiOn! Disconnect the power supply before taking the cover off. Following a visual inspection, if the rubber mounts and screws in the top part of the cylinder are worn, the shaker must be replaced.

  • Page 74: Replacing The Driver

    Instructions for use and warnings 7.3.5 Replacing the Driver REPLACING THE DRIVER Operator qualification Mechanical maintenance technician PPE required Tools to be used Allen key CAUTiOn! Disconnect the power supply before taking the cover off. Proceed as follows to replace the Driver: Step Action Picture Unplug the power cable from the control panel. Take the cover off the FlexiBowl ®...

  • Page 75: Replacing The Power Supply Unit

    FlexiBowl - models 350 - 500 - 650 - 800 7.3.6 Replacing the power supply unit REPLACING THE POWER SUPPLY UNIT Operator qualification Mechanical maintenance technician PPE required Tools to be used Allen key CAUTiOn! Disconnect the power supply before taking the cover off. Proceed as follows to replace the power supply unit: Step Action Picture Unplug the power cable from the control panel. Take the cover off the FlexiBowl ®...

  • Page 76: Replacing The Motor

    Instructions for use and warnings 7.3.7 Replacing the motor REPLACING THE MOTOR Operator qualification Mechanical maintenance technician PPE required Tools to be used Allen key CAUTiOn! Disconnect the power supply before taking the cover off. Proceed as follows to replace the motor: Step Action Unplug the power cable from the control panel. Take the cover off the FlexiBowl ® Take the surface off.

  • Page 77: Troubleshooting

    FlexiBowl - models 350 - 500 - 650 - 800 7.4  Troubleshooting Problem Solution • If the FlexiBowl is working, check operation ® of the LED or the mechanical relay inside the interface. • Check the condition of the fuse inside the power input module and replace it if necessary.
  • Page 78 Instructions for use and warnings Problem Solution • Check the air pressure inside the air supply system control panel. • Check the condition of the pressure regulator. • Check that the power supply is correct and working. • Check that the valves work properly. The blow does not work.

  • Page 79: Decommissioning And Disposal

    FlexiBowl - models 350 - 500 - 650 - 800 8.  DECommissioning AnD DisPosAl CAUTion! Decommissioning and dismantling operations must be assigned to staff specialised in such activities. Namely, only the person in charge of dismantling and disposal at the end of the service life can: disconnect the parts mechanically and electrically following the disassembly instructions and • blueprints.

  • Page 80: Disposal

    Instructions for use and warnings 8.2  Disposal Machine scrapping operations must be assigned to qualified staff, each for their own area of expertise. When the machine will be disposed of, make sure it is made safe. CAUTion! Disconnect the power and air supply of the machine. CAUTion! For disassembly of trade parts or sub-supply materials that are part of the machine supplied by ARS S.r.l., please see the relative supplier’s manual. Pursuant to the “WEEE” Directive 2012/19/EU, if the component/equipment purchased is marked with the following crossed-out wheelie bin, it means that at the end of its service life the product must be collected separately to other waste.

  • Page 81: Attachments

    FlexiBowl - models 350 - 500 - 650 - 800 9.  AttAchments AttAchments ALARMS LIST CHAPTER 9 - Attachments...
  • Page 82 Instructions for use and warnings PAGE INTENTIONALLY LEFT BLANK CHAPTER 9 - Attachments...
  • Page 83 FlexiBowl - models 350 - 500 - 650 - 800...
  • Page 84 ARS S.r.l. Via P.Gobetti, 19 – 52100 Arezzo (AR) Italy Tel. +39 0575 398611 - Fax +39 0575 398620 info@arsautomation.com - www. arsautomation.com...

This manual is also suitable for:

Flexibowl 500Flexibowl 800Flexibowl 650

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