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3.1
PRESS ASSEMBLY (refer to the appropriate parts diagram as a guide to assembly)
3.1.1
Identify and lay out parts. Handle the main frame with care and lay horizontally allowing the cross legs to be bolted on to the bottom
of the pre-assembled main frame. Note: care must be taken when handling the main frame to ensure stability. DO NOT allow to fall.
3.1.2
Locate the pressure gauge inlet hole in the head of the press hydraulic system and remove the dust plug with a hex key, (this may
be very tightly secured).
Screw the gauge adaptor tightly into this hole, now screw the gauge into the adaptor, ensuring that the gauge comes to rest in an
upright position for ease of reading.
3.1.3
Securely attach the press to a flat, firm, level surface taking into account clearance for working pieces. Should you wish to mount
a bench press on a workbench or surface, ensure the bench is flat and level and is strong enough to support the press and any
workpiece during operation.
DANGER! The press is top heavy. If it requires moving after assembly or for relocation, use suitable slings around the top
crossbeam, or lift direct with a forklift with the forks located under the top crossbeam. DO NOT use a pallet truck.
3.1.4
once installed, screw the pump handle into the pump arm.
3.1.5
Insert the work table pins through holes in the main frame and carefully place the work table between the frame uprights, lowering it
onto the pins accordingly.
WARNING! observe 'safe handling practices' by using two people to position the table.
WARNING! Take care not to allow the working table to drop onto the pins and ensure your hands and fingers are clear of the working
table when lowered.
3.1.6
Place v-blocks on work table ready for use. Take care to ensure the v-blocks do not fall from the work table.
3.1.7
Purge hydraulic system.
Before operating the press, purge the hydraulic system in order to eliminate any air that may have built up during transit. open the
release valve and pump the handle several times. Should the system malfunction at any time, repeating this process may resolve the
problem.
4. OPERATION
DANGER! Models are purpose designed to withstand greater loads than the hydraulic units can develop. For safety reasons,
always ensure the workpiece is secured on table and loads that flex will not suddenly "give" causing danger to operator or
damage to component. Also ensure you have read and understood chapter 1 safety instructions.
4.1
OPERATING INSTRUCTIONS.
4.1.1
Using press adjustable table support pins place the press working table at the required operating height.
WARNING! observe 'safe handling practices' by using two people to position the table.
4.1.2
check that the hydraulic unit is fully closed ready for operating.
4.1.3
Place workpiece onto the work table or the two arbors appropriately positioned. Position the head of the hydraulic unit on the centre
of the workpiece using appropriate extension. Note: care must be taken to ensure an arbor does not fall from the press worktable.
4.1.4
DO NOT exceed the stroke indicated on the label or the red mark on the piston.
4.1.5
DO NOT apply off centre loads.
4.1.6
When work is complete release the pressure and the piston and the ram head will retract automatically.
Note: Always keep the piston, extension screw and pump piston retracted after use.
5. MAINTENANCE
Note: Maintenance and repair must only be carried out by qualified person. contact your Sealey dealer for details.
5.1
Lubricate all moving parts at regular intervals.
5.2
Always keep the press clean, dry, and protected from harsh conditions.
5.3
Should you need to replace oil ensure piston is fully retracted. An excess of oil will render press inoperative. Use only appropriate
Sealey hydraulic oil. DO NOT use brake fluid. contact your local Sealey dealer for details. Purge the system to remove any air.
5.4
check your model parts information for spares. Repair kits are also available.
IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THE MACHINE.
Hydraulic products are only repaired by local service agents. We have service/repair agents in all parts of the UK.
DO NOT RETURN PRODUCT TO US. Please telephone us on 01284 757500 to obtain the address and phone number of your local agent.
If product is under guarantee please contact your dealer.
De-commissioning Product
Should the product become completely unserviceable and require disposal, draw off the oil into an approved container and dispose
of the product and the oil according to local regulations.
Declaration of Conformity We, the sole importer into the UK, declare that the products listed below are in conformity with the following
standards and directives.
Hydraulic Press Models
YK10BM.V3, YK15.V3, YK15BM.V3,
YK15FM.V3, YK30.V3, YK30FM.V3,
YK50FM.V3.
2006/42/Ec Machinery Directive
93/68/EEc cE Marking Directive
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: no liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: call 01284 757525 for our catalogue & promotions. Leave your full name, address & postcode.
The construction files for these products are held by the Manufacturer and
may be inspected by a national authority upon request to Jack Sealey Ltd
Signed by Mark Sweetman
For Jack Sealey Ltd. Sole importer into the UK of Sealey Quality Machinery
Sole U.K. Distributor
Sealey Group
Bury St. Edmunds
Suffolk.
YK10BM.V3, YK15.V3, YK15BM.V3, YK15FM.V3, YK30.V3, YK30FM.V3, YK50FM.V3
01284 757500
Web
01284 703534
Date 2nd December 2008
www.sealey.co.uk
sales@sealey.co.uk
Issue no: 1 - 02/12/08
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