Orbitalum ORBmax Operating Instructions Manual

Orbitalum ORBmax Operating Instructions Manual

Residual oxygen meter

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Operating instructions
For responsible bodies and persons using the machine
Residual Oxygen Meter
ORBmax
To work safely with this device, please
read through the operating instructions
in full before initial operation.
Retain the operating instructions for
future reference.
Device No.:

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Summary of Contents for Orbitalum ORBmax

  • Page 1 Operating instructions For responsible bodies and persons using the machine Residual Oxygen Meter ORBmax To work safely with this device, please read through the operating instructions in full before initial operation. Retain the operating instructions for future reference. Device No.:...
  • Page 2 All rights reserved, in particular the rights of duplication and distribution as well as translation. Duplication and reproduction in any form (print, photo- copy, microfilm or electronic) require the written permission of Orbitalum Tools GmbH.
  • Page 3: Table Of Contents

    Carrying out a measurement ....17 Evaluating a measurement .......17 8.4.1 Evaluating a measurement with Microsoft Excel ......17 8.4.2 Evaluating a measurement with a text editor ........18 (17.07.14) OW_ORBmax_BA _882.060.202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...
  • Page 4: About These Instructions

    Single request for action: You have to do something here. Conditional request for action: You have to do something here if the specified condition is met. Abbreviations Abbr. Meaning ORBmax Residual Oxygen Meter orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (17.07.14) OW_ORBmax_BA_882.060.202_00_EN...
  • Page 5: Information And Safety Instructions For The Responsible Body

    Operator age: at least 14 years old and without physical impairments. • Operated by one person. • Climate conditions: Temperature range for device operation: 0 °C to 40 °C (17.07.14) OW_ORBmax_BA _882.060.202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...
  • Page 6: Environmental Protection/Disposal

    Basic safety instructions The Residual Oxygen Meter (hereinafter referred to as ORBmax) is designed using state-of-the-art technology for safe use. The risks involved in using the machine are described in the operating instructions below. Using this machine in a way other than that described in these instructions can lead to serious physical injury and material damage.
  • Page 7 WARNING Limited ability to react, and cramps. X Do relaxation exercises. X Ensure activity is varied. X Assume an upright and relaxed posture when working. (17.07.14) OW_ORBmax_BA _882.060.202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...
  • Page 8: Product Design

    2 filter inserts • 1 test tip • 1 hose connector All individual parts are already included in the scope of delivery of the ORBmax. Article Code Measuring hose set 882 050 006 orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...
  • Page 9: Individual Parts For Measuring Hose Set

    882 012 028 3.2.5 SD card 1 Gbyte. For measured data storage. Evaluation software "O2_log" included. 1 SD card including evaluation software is already included in the scope of delivery of the ORBmax. Article Code SD card (1 GB) 882 050 007 (17.07.14) OW_ORBmax_BA _882.060.202_00_EN...
  • Page 10: Protective Cover

    ORBmax | Operating instructions 3.2.6 Protective cover Practical protective cover that can be converted into a stand when rolled together on the device rear. 1 protective cover is already included in the scope of delivery of the ORBmax. Article Code Protective cover 882 001 013 3.2.7...
  • Page 11: Features

    ORBmax | Operating instructions Features FEATURES The ORBmax residual oxygen meter is characterized by the following properties: Properties of the sensor • Novel optical sensor technology (patented) • No heating period required • High measuring precision • Measuring of forming gas with variable hydrogen content without switching over •...
  • Page 12: Technical Data

    IP32 Protection class transport case [class] IP67 Power connection [V, Hz] AC 100 - 240 V, 50 - 60 Hz Measuring range [ppm] 1 - 999 orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (17.07.14) OW_ORBmax_BA_882.060.202_00_EN...
  • Page 13: Included In Delivery, Storage And Transport

    ATTENTION X Always transport and store the device in the original transport case. The ORBmax is a portable device. Special resources are not required for transportation. (17.07.14) OW_ORBmax_BA _882.060.202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...
  • Page 14: Initial Operation

    Connecting the ORBmax 1. Connect the device connection end (gas inlet) of the measuring hose (1) to the ORBmax. Removing the hose later: Press in the blue ring (2) lightly and pull out the measuring hose (1).
  • Page 15: Operation

    Observe the operator information and safety instructions in chap. 2, p. 5. X The ORBmax is operated solely via the touch screen of the main display. See chap. 8.1 for a description of the function of the main display elements and chap. 8.2 of the various control and setting keys.
  • Page 16: Start Pump" Key

    The "Date" (21) and "Time" (22) can be set or changed by means of the respective keys. The current date, the time (Central European Time) as well as the menu language (German) are preset in the factory before the ORBmax is delivered. orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (17.07.14) OW_ORBmax_BA_882.060.202_00_EN...
  • Page 17: Carrying Out A Measurement

    8.4.1 Evaluating a measurement with Microsoft Excel 1. Remove the SD card from the internal slot at the ORBmax and insert it into a suitable card reading device or if ap- propriate directly into the SD drive of a PC.
  • Page 18: Evaluating A Measurement With A Text Editor

    Microsoft Excel or the Orbitalum evaluation software "O2_Log" (see from chap. 8.4.3, p. 19). 1. Remove the SD card from the internal slot at the ORBmax and insert it into a suitable card reading device or if appropriate directly into the SD drive of a PC.
  • Page 19: Evaluating The Measurement With The "O2_Log" Evaluation Software

    Installation of ".NET Framework 4" (if not already installed): 1. Remove the SD card from the internal slot at the ORBmax and insert it into a suitable card reading device or if ap- propriate directly into the SD drive of a PC.
  • Page 20 Orbitalum Tools directly or order a new SD card including software (see chap. 3.2.5, p. 9). 1. Remove the SD card from the internal slot at the ORBmax and insert it into a suitable card reading device or if appropriate directly into the SD drive of a PC.
  • Page 21: Connecting The Orbmax To The Power Source

    Connection of interface cable ORBIMAT CA series For information on operating the ORBmax in combination with the power source please read the operating instructions of the respective orbital welding power source from Orbitalum Tools. (17.07.14) OW_ORBmax_BA _882.060.202_00_EN...
  • Page 22: Servicing, Maintenance, Troubleshooting

    If necessary, replug. dummy value of "999". Measuring hose is damaged and X Check the measuring hose for dam- leaks. age. If necessary replace the hose. orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (17.07.14) OW_ORBmax_BA_882.060.202_00_EN...
  • Page 23: Service, Customer Service & Spare Parts

    For information on ordering accessories or consumables please refer to chap. 3.2, p. 8. Please send the device directly to the branch responsible for you in order to replace spare parts at the electronic equipment. (17.07.14) OW_ORBmax_BA _882.060.202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...
  • Page 24: 10. Eu Declaration Of Conformity

    Le seguenti norme armonizzate ove applicabili: Les normes suivantes harmonisées où applicables: En 61010-1 Las siguientes normas armonizadas han sido aplicadas: Authorised to compile the technical file is Mr. Gerd Riegraf, Orbitalum Tools GmbH, D-78224 Singen. Singen, 22.01.2014 Markus Tamm Marcel Foh...
  • Page 25 ORBmax | Operating instructions (17.07.14) OW_ORBmax_BA _882.060.202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...
  • Page 26 EU declaration of conformit y ORBmax | Operating instructions orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (17.07.14) OW_ORBmax_BA_882.060.202_00_EN...
  • Page 27 ORBmax | Operating instructions EU declaration of conformit y (17.07.14) OW_ORBmax_BA _882.060.202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...
  • Page 28 ASIA AFrIcA & MIDDLE EASt UNITED STATES GERMANY CHINA UNITED ARAB EMIRATES E.H. Wachs Orbitalum Tools GmbH Orbitalum Tools Wachs Middle East & Africa Operations 600 Knightsbridge Parkway Josef-Schuettler-Str. 17 New Caohejing International PO Box 262543 Lincolnshire, IL 60069, USA...

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