ABB TD-5 Instruction Leaflet

Time delay relay
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Effective: January 1, 2012
Supersedes I.L. 41-579.11, Dated May 2004
( ) Denotes Text Change Since Previous Issue
( * ) Denotes Figure Change Since Previous Issue
Before putting relays into service, remove all
blocking inserted for the purpose of securing the
parts during shipment. Make sure that all moving
parts operate freely. Inspect the contacts to see
that they are clean and can close properly. Close
the red handle switch last when placing the relay
in service. Open the red handle first when
removing relay from service.
CONTENTS
This instruction leaflet applies to Class 1E TD-5 Time
Delay Relays which can be described as follows:
TD-5 Time Delay Relays with Smart Style Number
Ex: TD51ET1V1PNN
1.0 APPLICATION
This relay has been specially designed and tested to
establish its suitability for Class 1E applications in
accordance with the ABB Relay Division program for
Class 1E Qualification Testing as detailed in the ABB
publication STR-1.
"Class 1E" is the safety classification of the electric
equipment and systems in nuclear power generating
stations that are essential to emergency shutdown of
the reactor, containment isolation, cooling of the reactor,
All possible contingencies which may arise during installation, operation or maintenance, and all details and
variations of this equipment do not purport to be covered by these instructions. If further information is desired by
purchaser regarding this particular installation, operation or maintenance of this equipment, the local ABB
representative should be contacted.
Printed in U.S.A.
Time Delay Relay
(for Class 1E application)
and heat removal from the containment and reactor, or
otherwise are essential in preventing significant release
of radioactive material to the environment.
The type TD-5 relay is used in timing applications where
accuracy, repeatability and fast reset are required. Its
principal use is in time delayed distance relaying and in
breaker failure timing applications.
TD-5 is a dc relay capable of direct application to station
batteries. It covers 0.05 to 30 seconds in 4 different
ranges.
2.0 CONSTRUCTION AND OPERATION
The type TD-5 relay consists of a reference voltage circuit,
a rheostat (T) and scale plate, a voltage biasing
potentiometer or adjustable resistor (P), a printed circuit
board containing static timing components; an output
relay (TR), and an indicating contactor switch (ICS). An
auxiliary relay (TX) is supplied on some TD-5 relays to
override bounce of the initiating contact.
TR and TX are printed circuit board mounted miniature
power relays.
Instruction Leaflet
41-579.11B
Type TD-5

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Summary of Contents for ABB TD-5

  • Page 1 All possible contingencies which may arise during installation, operation or maintenance, and all details and variations of this equipment do not purport to be covered by these instructions. If further information is desired by purchaser regarding this particular installation, operation or maintenance of this equipment, the local ABB representative should be contacted.
  • Page 2 41-579.11B Type TD-5 Class 1E Time Delay Relay Figure 1. TD-5 Relay Front and Rear Views, Out of Case...
  • Page 3 Type TD-5 Class 1E Time Delay Relay 41-579.11B TABLE OF REPLACEABLE PARTS VOLTAGE COMPONENT TIME DELAY RATING (VOLTS STYLE DESIGNATION (SECONDS) PARTNAME DESCRIPTION NUMBER 48/125 & 24/32 CAPACITOR 22UF 35V 10% TANTALUM 184A661H16 C1-C7 CAPACITOR 22UF 50V 10% TANTALUM 184A661H17...
  • Page 4 • Diode D1 to protect the static components in case diode mounted on an aluminum heat sink. The series the TD-5 relay is connected with reverse polarity. resistor (RS) is a 3-1/2 inch 40 W resistor which is tapped •...
  • Page 5 Type TD-5 Class 1E Time Delay Relay 41-579.11B Sub 1* 9676A77 Figure 2. Printed Circuit Board, Component Location...
  • Page 6: Position Operation

    41-579.11B Type TD-5 Class 1E Time Delay Relay TR RELAY This jumper is preset from the factory in Position 2 for 125 or 32 VDC operations. JP1 should should be set to Construction: Position 1 in order to change setting from 125 to 48 or P.C.
  • Page 7: Reverse Polarity

    Type TD-5 Class 1E Time Delay Relay 41-579.11B OPERATION OF TD-5 RELAY 3.0 CHARACTERISTICS The TD-5 relay is available in the following timing ranges: Operation of the TD-5 relay occurs when the silicon controlled rectified (SCR) switches from a non- 0.05 - 0.4 seconds conducting state to a conducting state.
  • Page 8 # = 100 mA for time delay ranges 0.05 - 0.4 and 0.05 - 1.0 seconds, 115 mA for time delay ranges 0.2 - 4.0 and 1.5 - 30 seconds. Note: For TD-5 with TX Relay, there is an extra operating drain of 15 mA at 48, 125 and 250 VDC. TABLE 2 ACCURACY...
  • Page 9 Type TD-5 Class 1E Time Delay Relay 41-579.11B Sub 2* 187A526 Figure 3. Timing Variations with Temperature Changes INDICATING CONTACTOR SWITCH (ICS) CONTACT RATING (TR & TX) The seal-in contacts of the ICS will safely carry 30 Miniature power relay contacts: see table below.
  • Page 10: Relay Settings

    41-579.11B Type TD-5 Class 1E Time Delay Relay INDICATING CONTACTOR SWITCH (ICS) RELAY SETTINGS TIME DELAY No setting is required on the ICS. Time delay is selected by adjusting rheostat T. 5.0 INSTALLATION For Zone 2 distance applications, the timer setting...
  • Page 11: Routine Maintenance

    Figure 4. The neon lamp will light if the TX relay is operating properly. Use the following procedure to locate the source of trouble if the TD-5 is not operating correctly. 6.1.2 Indicating Contactor Switch (ICS) 1. Inspect all wires and connections, paying particular...
  • Page 12 41-579.11B Type TD-5 Class 1E Time Delay Relay Measure between anode of D3 and adjustable SCALE PLATE CALIBRATION (NEW SCALE) terminal of P. If it is necessary to replace the potentiometer P or the Printed Circuit Board, the relay should be recalibrated with a new scale plate.
  • Page 13: Renewal Parts

    Sub 3 187A527 Figure 4. Test Circuit for Type TD-5 Relay...
  • Page 14 41-579.11B Type TD-5 Class 1E Time Delay Relay Sub 1* 9683A64 Figure 5. Internal Schematic of TD-5 Class 1E Relay in FT-11 Case...
  • Page 15 Type TD-5 Class 1E Time Delay Relay 41-579.11B Sub 1* 9683A65 Figure 6. Internal Schematic of TD-5 Class 1E Relay in FT-11 Case, with TX Relay...
  • Page 16 41-579.11 Type TD-5 Class 1ETime Delay Relay Sub 4 3519A65 Figure 7. Outline and Drilling Plan for Type TD-5 Class 1E Relays in FT-11 Case ABB Inc. 4300 Coral Ridge Drive Printed in U.S.A. Coral Springs, FL 33065 visit our website at www.abb.com/substationautomation...

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