Bosch VPV 16 Service And Repair Manual
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Bosch VPV 16 Service And Repair Manual

Vane pump
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VPV Vane Pump
Service and Repair Guide

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Summary of Contents for Bosch VPV 16

  • Page 1 Hydraulics VPV Vane Pump Service and Repair Guide...

  • Page 2: Table Of Contents

    Performance Characteristics - VPV 130 to 3000 PSI (210 Bar) Performance Characteristics - VPV 164 to 3000 PSI (210 Bar) VPV 16, Single pump, S.A.E. ‘A’ flange, RH rotation, Installation Drawing VPV 16, Single pump, Metric flange, RH rotation, Installation Drawing VPV 25/32, Single pump, S.A.E.

  • Page 3: Introduction

    • SHOCK CLIPPER - Reduces shock pressure by up to 50% increasing system component life and system stability. Must be plumbed on VPV 16, 25, & 32. The shock clipper is integrated into VPV 45, 63, 80, 100, 130, & 164 and drains to the case drain. See page 97.

  • Page 4: Specifications

    VPV Vane Pump Specifications General VPV 16 VPV 25 VPV 32 Displacement (Nominal) 1 in /rev (16 cm /rev) 1.5 in /rev (25 cm rev) 2 in /rev (32 cm /rev) Displacement (Actual) 1.06 in /rev (16.8 cm /rev) 1.66 in /rev (27.4 cm...
  • Page 5 VPV Vane Pump Specifications General VPV 45 VPV 63 VPV 80 Displacement (Nominal) 2.75 in /rev (45 cm /rev) 3.84 in /rev (63 cm rev) 4.88 in /rev (80 cm /rev) Displacement (Actual) 2.88 in /rev (47.3 cm /rev) 3.93 in /rev (64.4 cm rev) 5.02 in...
  • Page 6 VPV Vane Pump Specifications General VPV 100 VPV 130 VPV 164 Displacement (Nominal) 6.1 in /rev (100 cm /rev) 7.9 in /rev (130 cm rev) 10.0 in /rev (164 cm /rev) Displacement (Actual) 6.0 in /rev (99 cm /rev) 8.0 in /rev (131 cm rev) 10.0 in...

  • Page 7: Ordering Guide

    VPV Vane Pump Ordering Guide Code Structure The alpha-numeric ordering code system enables any particular type of pump to be specified. Preferred type are also identified by a 10-digit part number for computerized ordering. Item No. Pump 1 0513 Pump 2*** Pump 3 (Gear Pump) HY/Z S11/...
  • Page 8 VPV Vane Pump Ordering Guide, cont. Item No Code Housing 210 bar = 3000 psi. Operating Fluid Water glycol Mineral Oil Phosphate ester Operating Pressure Maximum operating pressure; e.g. 14 = 140 bar = 2000 psi 21 = 210 bar = 3000 psi Control / Regulator Pressure regulator - single stage 16/25/32cc only Pressure regulator - single stage - lockable 16/25/32cc only...
  • Page 9 VPV Vane Pump Ordering Guide, cont. Item No Code Solenoid Operated Vent Two Press. Norm. (Normally vented)/Energize to Pressure (cont.) 115V N.V. w/DIN 43650 & quick connect (compression fitting) w/sentinel light 220V N.V. w/DIN 43650 & quick connect (compression fitting) w/sentinel light 12V N.V.

  • Page 10: Performance Characteristics

    VPV Vane Pump On the following pages are line graphs of the Performance Characteristics for each of the pumps in our series. Characteristics are shown at 1200 PSI, 1500 PSI and 3000 PSI. Since different geographical areas require different data, please refer to the appropriate graph.

  • Page 11: Performance Characteristics - Vpv 16 To 3000 Psi (210 Bar)

    VPV Vane Pump Performance Characteristics - VPV 16 to 3000 PSI (210 Bar) Data plotted: with oil at 120°F (49°C) Viscosity at 120° = 140 SUS (29.6 cSt) OUTPUT FLOW & POWER @ 1500 rpm OUTPUT FLOW & POWER @ 1200 rpm...
  • Page 12 VPV Vane Pump Performance Characteristics - VPV 16 to 3000 PSI (210 Bar) (continued) Data plotted: with oil at 120°F (49°C) Viscosity at 120° = 140 SUS (29.6 cSt) OUTPUT FLOW & POWER @ 1800 rpm 1 in /rev (16cm...

  • Page 13: Performance Characteristics - Vpv 25 To 3000 Psi (210 Bar)

    VPV Vane Pump Performance Characteristics - VPV 25 to 3000 PSI (210 Bar) Data plotted: with oil at 120°F (49°C) Viscosity at 120° = 140 SUS (29.6 cSt) OUTPUT FLOW & POWER @ 1500 rpm OUTPUT FLOW & POWER @ 1200 rpm 1.5 in /rev (25cm /rev)
  • Page 14 VPV Vane Pump Performance Characteristics - VPV 25 to 3000 PSI (210 Bar) (continued) Data plotted: with oil at 120°F (49°C) Viscosity at 120° = 140 SUS (29.6 cSt) OUTPUT FLOW & POWER @ 1800 rpm 1.5 in /rev (25cm /rev) (53) (18)

  • Page 15: Performance Characteristics - Vpv 32 To 3000 Psi (210 Bar)

    VPV Vane Pump Performance Characteristics - VPV 32 to 3000 PSI (210 Bar) Data plotted: with oil at 120°F (49°C) Viscosity at 120° = 140 SUS (29.6 cSt) OUTPUT FLOW & POWER @ 1200 rpm OUTPUT FLOW & POWER @ 1500 rpm 2 in /rev (32cm /rev)
  • Page 16 VPV Vane Pump Performance Characteristics - VPV 32 to 3000 PSI (210 Bar) (continued) Data plotted: with oil at 120°F (49°C) Viscosity at 120° = 140 SUS (29.6 cSt) OUTPUT FLOW & POWER @ 1800 rpm 2 in /rev (32cm /rev) (76) (24)

  • Page 17: Performance Characteristics - Vpv 45 To 3000 Psi (210 Bar)

    VPV Vane Pump Performance Characteristics - VPV 45 to 3000 PSI (210 Bar) Data plotted: with oil at 120°F (49°C) Viscosity at 120° = 140 SUS (29.6 cSt) OUTPUT FLOW & POWER @ 1200 rpm OUTPUT FLOW & POWER @ 1500 rpm 2.75 in /rev (45cm /rev)
  • Page 18 VPV Vane Pump Performance Characteristics - VPV 45 to 3000 PSI (210 Bar) (continued) Data plotted: with oil at 120°F (49°C) Viscosity at 120° = 140 SUS (29.6 cSt) OUTPUT FLOW & POWER @ 1800 rpm 2.75 in /rev (45cm /rev) (91) (32)

  • Page 19: Performance Characteristics - Vpv 63 To 3000 Psi (210 Bar)

    VPV Vane Pump Performance Characteristics - VPV 63 to 3000 PSI (210 Bar) Data plotted: with oil at 120°F (49°C) Viscosity at 120° = 140 SUS (29.6 cSt) OUTPUT FLOW & POWER @ 1200 rpm OUTPUT FLOW & POWER @ 1500 rpm 3.84 in /rev (63cm /rev)
  • Page 20 VPV Vane Pump Performance Characteristics - VPV 63 to 3000 PSI (210 Bar) (continued) Data plotted: with oil at 120°F (49°C) Viscosity at 120° = 140 SUS (29.6 cSt) OUTPUT FLOW & POWER @ 1800 rpm 3.84 in /rev (63cm /rev) (135) (45)

  • Page 21: Performance Characteristics - Vpv 80 To 3000 Psi (210 Bar)

    VPV Vane Pump Performance Characteristics - VPV 80 to 3000 PSI (210 Bar) Data plotted: with oil at 120°F (49°C) Viscosity at 120° = 140 SUS (29.6 cSt) OUTPUT FLOW & POWER @ 1200 rpm 4.90 in /rev (80cm /rev) (52) (158) (135)
  • Page 22 VPV Vane Pump Performance Characteristics - VPV 80 to 3000 PSI (210 Bar) (continued) Data plotted: with oil at 120°F (49°C) Viscosity at 120° = 140 SUS (29.6 cSt) EFFICIENCY @ 1800 rpm 4.90n /rev (80cm /rev) 100% VOLUMETRIC OVERALL 1000 1500 2000...

  • Page 23: Performance Characteristics - Vpv 100 To 3000 Psi (210 Bar)

    VPV Vane Pump Performance Characteristics - VPV 100 to 3000 PSI (210 Bar) Data plotted: with oil at 120°F (49°C) Viscosity at 120° = 140 SUS (29.6 cSt) OUTPUT FLOW & POWER @ 1200 rpm OUTPUT FLOW & POWER @ 1500 rpm 6.1 in /rev (100cm /rev)
  • Page 24 VPV Vane Pump Performance Characteristics - VPV 100 to 3000 PSI (210 Bar) (continued) Data plotted: with oil at 120°F (49°C) Viscosity at 120° = 140 SUS (29.6 cSt) OUTPUT FLOW & POWER @ 1800 rpm 6.1 in /rev (100cm /rev) (227) (89)

  • Page 25: Performance Characteristics - Vpv 130 To 3000 Psi (210 Bar)

    VPV Vane Pump Performance Characteristics - VPV 130 to 3000 PSI (210 Bar) Data plotted: with oil at 120°F (49°C) Viscosity at 120° = 140 SUS (29.6 cSt) OUTPUT FLOW & POWER @ 1200 rpm OUTPUT FLOW & POWER @ 1500 rpm 7.93 in /rev (130cm /rev)
  • Page 26 VPV Vane Pump Performance Characteristics - VPV 130 to 3000 PSI (210 Bar) (continued) Data plotted: with oil at 120°F (49°C) Viscosity at 120° = 140 SUS (29.6 cSt) OUTPUT FLOW & POWER @ 1800 rpm 7.93 in /rev (130cm /rev) (284) (112)

  • Page 27: Performance Characteristics - Vpv 164 To 3000 Psi (210 Bar)

    VPV Vane Pump Performance Characteristics - VPV 164 to 3000 PSI (210 Bar) Data plotted: with oil at 120°F (49°C) Viscosity at 120° = 140 SUS (29.6 cSt) OUTPUT FLOW & POWER @ 1200 rpm OUTPUT FLOW & POWER @ 1500 rpm 10.0 in /rev (164cm /rev)
  • Page 28 VPV Vane Pump Performance Characteristics - VPV 164 to 3000 PSI (210 Bar) (continued) Data plotted: with oil at 120°F (49°C) Viscosity at 120° = 140 SUS (29.6 cSt) EFFICIENCY @ 1800 rpm 10.0in /rev (164cm /rev) 100% 100% VOLUMETRIC OVERALL 1000 1000...

  • Page 29: Vpv 16, Single Pump, S.a.e. 'A' Flange, Rh Rotation, Installation Drawing

    VPV Vane Pump VPV 16, Single pump, S.A.E. ‘A’ flange, RH rotation Inches (millimeters) 7.00 Optional combination capable (177.8) pump with end cover 6.09 30° Involute Spline Data (154.9) Flat root side fit Class 5 Pitch 16/32 Pressure angle 30°...

  • Page 30: Vpv 16, Single Pump, Metric Flange, Rh Rotation, Installation Drawing

    VPV Vane Pump VPV 16 Single pump, Metric flange, RH rotation Inches (millimeters) Optional combination capable y y y pump with end cover Compensator adjusting knob (CW rotation increases pressure BOSCH standard single stage compensator) Optional volume control (CW rotation 6.09...

  • Page 31: Vpv 25/32, Single Pump, S.a.e. 'B' Flange, Rh Rotation, Installation Drawing

    VPV Vane Pump VPV 25/32, Single pump, S.A.E. ‘B’ flange, RH rotation Optional combination capable pump with end cover Inches (millimeters) 7.85 (199.3) 6.94 (176.3) BOSCH    4.16 Optional volume (105.8) Pump centerline control (CW rotation 210 bar reduces flow) 3.84...

  • Page 32: Vpv 25/32, Single Pump, Metric Flange, Rh Rotation, Installation Drawing

    Inches (millimeters) 7.85 (199.3) 6.94 Pump centerline Optional combination capable pump with end cover (176.3) 0.27 (7.0) Shaft / key detail BOSCH ø0.98 (ø25.0) Optional volume    control (CW rotation 0.31 reduces flow) (8.0) 4.16 (105.8) Outlet port 210 bar 5.26...

  • Page 33: Vpv 25/32, Single Pump, S.a.e. 'B' Flange, Rh Rotation, Installation Drawing

    Inches (millimeters) 7.85 (199.3) 6.94 Pump centerline Optional (176.3) combination capable pump    with end cover y y y BOSCH Optional volume control (CW rotation reduces flow)    4.16 (105.8) Outlet port 210 bar 5.26 3.84 1-11 BSPP (97.7)

  • Page 34: Vpv 25/32, Single Pump, S.a.e. 'B' Flange, W/ Solenoid 2-Pressure Compensator, Inst. Drw

    VPV Vane Pump VPV 25/32, Single pump, S.A.E. ‘B’ flange, w/ solenoid 2-pressure compensator Inches (millimeters) Optional volume control (CW rotation     reduces flow) Pump centerline 3.80 Outlet port (96.4) #16 SAE 5.26 #6 SAE (133.7) Shock clipper drain max.

  • Page 35: Vpv 25/32, Single Pump, S.a.e. 'B' Flange, W/ Ng6 Pilot Valve, Installation Drawing

    (24.3) connector pressure setting) to activate shock clipper (179.4) function (See page 97). 1/2 – 14 NPTF 3.53 threaded connection (89.7) Centerline 2-stage control 5.17 BOSCH (131.4) 7.05 5.17 (179.3) (131.4) 3.78 (96.1) Centerline pilot valve Pressure Rotation arrows control cast into body 3.68...

  • Page 36: Vpv 45/63/80, Single Pump, S.a.e. 'C' Flange, Rh Rotation, Installation Drawing

    VPV Vane Pump VPV 45/63/80, Single pump, S.A.E. ‘C’ flange, RH rotation 9.72 Inches (millimeters) (247.0) 7.48 (190.0) Optional 2 pressure solenoid operated (and vent) Optional eye bolt compensator 8.00 Centerline (203.1) 8.74 pump control 7.30 (222.0) (185.5) 4.37 4.00 (111.0) (101.5) 9.74...
  • Page 37 VPV Vane Pump VPV 45/63/80, Single pump, S.A.E. ‘C’ flange, RH rotation, (continued) Inches (millimeters)

  • Page 38: Vpv 45/63/80, Single Pump, Metric Flange, Rh Rotation, Installation Drawing

    VPV Vane Pump VPV 45/63/80, Single pump, Metric flange, RH Rotation Inches (millimeters) 9.72 (247.0) 7.48 (190.0) Optional eye bolt 8.00 Centerline (203.1) pump control 8.74 7.30 (222.0) (185.5) 4.37 4.00 M12 x 1.75 - 6H TH'D (111.0) (101.5) 4 holes 9.74 1.69 (247.4)
  • Page 39 VPV 45/63/80, Single pump, Metric flange, RH Rotation, (continued) Inches (millimeters) Optional combination capable pump with end cover (P1 Version) 10.55 (267.9) 9.64 (244.9) BOSCH Optional volume control (CW rotation reduces flow) 5.36 (136.2) Support (Lift) point 2.04 M10 X 1.5-6H X 11.25 deep TH'D (51.7)

  • Page 40: Vpv 100/130/164, Single Pump, S.a.e. 'D' Flange, Rh Rotation, Installation Drawing

    VPV Vane Pump VPV 100/130/164, Single pump, S.A.E. ‘D’ flange, RH rotation Inches (millimeters) 11.09 SINGLE STAGE CONTROL (281.7) NOT AVAILABLE ON VPV 45-164 8.85 (224.7) 12.11 (307.6) Centerline of 9.36 6.06 pump control (237.8) (153.8) 8.67 (220.2) 4.39 (111.6) Case drain port #8 SAE...
  • Page 41 VPV Vane Pump VPV 100/130/164, Single pump, S.A.E. ‘D’ flange, RH rotation (continued) Inches (millimeters) Optional combination capable pump with end cover (P1 Version) 12.00 (304.8) BOSCH 12.90 (327.8) Optional volume control (CW rotation reduces flow) 6.20 (157.4) 1.82 (46.3) Pump centerline 1.41...

  • Page 42: Vpv 100/130/164, Single Pump, Metric Flange, Rh Rotation, Installation Drawing

    VPV Vane Pump VPV 100/130/164, Single pump, Metric flange, RH rotation Inches (millimeters) 11.09 SINGLE STAGE CONTROL (281.7) NOT AVAILABLE ON VPV 45-164 8.85 (224.7) 12.11 (307.6) 9.36 6.06 (237.8) (153.8) Centerline of 8.67 pump control (220.2) 4.39 (111.6) Case drain port 3/8 -19 BSPP...
  • Page 43 VPV Vane Pump VPV 100/130/164, Single pump, Metric flange, RH rotation (continued) Inches (millimeters) Optional combination capable pump with end cover (P1 Version) 12.00 (304.8) BOSCH 12.90 (327.8) Optional volume control (CW rotation reduces flow) 6.20 (157.4) 1.86 8.57 (47.3) (217.7)

  • Page 44: Vpv 16, Combination Pump, S.a.e. 'A' Flange, Rh Rotation, Installation Drawing

    VPV Vane Pump VPV 16, Combination pump, S.A.E. ‘A’ flange, RH rotation Inches (millimeters) VIEW A-A 2.61 (66.4) (10.2) Standard single 8.79 stage compensator (223.3) 3.33 (84.6) Compensator adjusting knob 4.18 10.80 (CW rotation increases (106.2) 3.33 (274.4) pressure setting) (84.6)

  • Page 45: Vpv 25/32, Combination Pump, S.a.e. 'B' Flange, Rh Rotation, Installation Drawing

    VPV Vane Pump VPV 25/32, Combination pump, S.A.E. ‘B’ flange, RH rotation Inches (millimeters) VIEW A-A Standard single stage compensator Compensator (10.1) adjusting knob (CW rotation increases pressure setting) 4.13 3.41 9.90 (105.0) (86.7) (251.5) 4.65 3.41 4.13 (118.0) (86.7) (105.0) 5.44 (138.2)

  • Page 46: Vpv 32/16, Combination Pump, S.a.e. 'B' Flange, Rh Rotation, Installation Drawing

    VPV Vane Pump     VPV 32/16, Combination pump, S.A.E. ‘B’ flange, RH rotation Inches (millimeters) VIEW B-B VIEW A-A Standard single 8.79 9.90 stage compensator 3.33 (223.3) (251.5) (84.6) Compensator adjusting knob 2.61 4.18 4.65 10.62 11.44 (CW rotation increases (66.4) (106.2)

  • Page 47: Vpv 32/25, Combination Pump, S.a.e. 'F' Gear Pump, Rh Rotation, Installation Drawing

    VPV Vane Pump VPV 32/25, Combination pump, S.A.E. to ‘F’ gear, RH rotation VIEW A-A Inches (millimeters) Pump centerline (10.2) 9.90 (251.5) 3.33 (84.6) 4.65 11.82 3.78 (118.1) (300.2) (96.0) 5.44 (138.2) 2.61 4.65 1.36 (66.4) (118.0) (34.5) (10.2) 8.14 ø12.0 thru #6 S.A.E.

  • Page 48: Vpv 45/63/80 To Vpv 16, S.a.e. & Metric Combination, Installation Drawing

    VPV Vane Pump VPV 45/63/80 to VPV 16, S.A.E. & Metric Combination Inches (millimeters) Support point “SAE” 3/8"-16UNC-2B TH’D X .59 deep (SH.2 @ D-6) “METRIC” M10 X 1.5-6H TH’D (15.0) 7.44 (189.0) ø.47 thru support hole Case drain port 2.81...
  • Page 49 VPV Vane Pump VPV 45/63/80 to VPV 16 (continued) Inches (millimeters) Outlet port Suport point 4.81 “SAE” #12 S.A.E. “SAE" 3/8" - 16 UNC - 2B TH’D X .59 (122.3) “METRIC” 1/-14 BSPP deep (15.0) Optional volume control “METRIC” M10 X 1.5-6H TH’D X .59...
  • Page 50 VPV Vane Pump VPV 45/63/80 to VPV 16 (continued) Inches (millimeters) Centerline pump control 2-stage compensator adjusting knob (CW rotation increases pressure setting) 4.88 VIEW A – A (123.9) #6 S.A.E. Shock Clipper port. Should be plumbed to tank to activate shock clipper function (See page 97).

  • Page 51: Vpv 45/63/80 To Vpv 25/32, S.a.e. & Metric Combination, Installation Drawing

    y z y VPV Vane Pump VPV 45/63/80 to VPV 25/32, S.A.E. & Metric Combination Inches (millimeters) 8.14 (SH.2 D-6) (206.8) Support point 3.53 “SAE” 3/8"-16UNC-2B TH’D X .87 deep (89.7) ø.47 thru support hole “METRIC” M10 X 1.5-6H TH’D (22.0) 3.53 4.19 (ø12.0)
  • Page 52 VPV Vane Pump VPV 45/63/80 to VPV 25/32 (continued) Inches (millimeters) 5.26 Outlet port (133.7) “SAE” #16 S.A.E. max. “METRIC” 1-11 BSPP Support point “SAE” 3/8"-16UNC-2B TH’D X .87 deep “METRIC” M10 X 1.5-6H TH’D (22.0) Suport (Lift) point “SAE & METRIC” M10 X 1.5-6H TH’D X .44 deep (11.2) Optional volume control...
  • Page 53 VPV Vane Pump VPV 45/63/80 to VPV 25/32 (continued) Inches (millimeters) Centerline pump control 2-stage compensator adjusting knob (CW rotation increases pressure setting) 4.88 VIEW A – A (123.9) #6 S.A.E. Shock Clipper port. Should be plumbed to tank to activate shock clipper function (See page 97).

  • Page 54: Vpv 45/63/80 To An 'F' Gear Pump, S.a.e. & Metric Combination, Installation Drawing

    VPV Vane Pump VPV 45/63/80 to an ‘F’ Gear pump, S.A.E. & Metric Combination Inches (millimeters) (SH.2 D-6) 8.00 (203.1) Compensator adjusting knob Optional (CW rotation increases 7.30 2 stage compensator pressure setting) (185.5) Support point "SAE" 3/8"-16UNC-2B TH'D X .59 deep (10.2) "METRIC"...
  • Page 55 VPV Vane Pump VPV 45/63/80 to an ‘F’ Gear pump (continued) Inches (millimeters) Support point "SAE" 3/8"-16UNC-2B TH'D X 0.59 deep "METRIC" M10 X 1.5 TH'D (15.0) SAE "F" gear pump Pressure outlet port Support (Lift) point std. S.A.E. 1-1/4" pad "SAE &...
  • Page 56 VPV Vane Pump VPV 45/63/80 to an ‘F’ Gear pump (continued) Inches (millimeters) ø.47 thru support hole (10.2) (ø12.0) Outlet port / Inlet port 3.33 opposiete sides (84.6) 2.61 (66.4) Compensator adjusting knob (CW rotation increases pressure setting) 4.94 (125.4) 4.37 (111.0) 8.74...

  • Page 57: Vpv 45/63/80 To An 'G' Gear Pump, S.a.e. & Metric Combination, Installation Drawing

    VPV Vane Pump VPV 45/63/80 to an ‘G’ Gear pump, S.A.E. & Metric Combination Inches (millimeters) 2.062 Inlet: (SH.2 D-6) (52.3) 8.00 Outlet: 1.875 (203.1) (47.6) 7.30 1.031 (185.5) Inlet: 4.19 (26.2) (106.4) 4.31 ø.47 thru support hole Outlet: 0.875 (110.0) (ø12.0) (22.2)
  • Page 58 VPV Vane Pump VPV 45/63/80 to an ‘G’ Gear pump (continued) Inches (millimeters) SAE "G" gear pump Support (Lift) point Pressure outlet port "SAE & METRIC" M10 X 1.5-6H TH'D X 0.44 deep std. S.A.E. 1-1/4" pad (11.2) ø1.25 0.41 (ø31.8) (10.5) Optional volume control...

  • Page 59: Vpv 45/63/80 To Vpv 45/63/80, S.a.e. & Metric Combination, Installation Drawing

    VPV Vane Pump VPV 45/63/80 to VPV 45/63/80, S.A.E. & Metric Combination Inches (millimeters) Optional 2 stage compensator (SH.2 D-6) 8.00 (203.1) 7.30 ø.69 thru support hole (185.5) (ø17.5) 5.22 (132.6) (SH.2 K-6) Case drain port "METRIC" 3/8-19 BSPP typ "SAE"...
  • Page 60 VPV Vane Pump VPV 45/63/80 to VPV 45/63/80 (continued) Inches (millimeters) 5.88 (149.4) 2.95 (75.0) BOSCH View A-A (SH.1 @ P-2 See detail "SAE1/METRIC1" "SAE" 7/16"-14UNC-2B TH'D X 1.14 deep typ "METRIC" M12 X 1.75-6H TH'D 6.89 (29.0) 4 holes (174.9)
  • Page 61 VPV Vane Pump VPV 45/63/80 to VPV 45/63/80 (continued) Inches (millimeters) | y y y 3.82 4.24 DIN 43650 connector (97.0) (107.8 ) w/ 1/2" NPT compression Optional 2 pressure fitting and sentinal light solenoid operated vent (Optional) compensator    1.67 (42.5) 4.70...
  • Page 62 VPV Vane Pump VPV 45/63/80 to VPV 45/63/80 (continued) Inches (millimeters) Remote control port Support point "SAE" 5/8"-11UNC-2B TH'D X 1.30 deep "METRIC" M16 X 2-6H TH'D (33.0) Optional 2 pressure solenoid operated (and vent) 9.72 compensator (247.0) 7.48 (190.0) (SH.2 D-3) 9.03 (229.4)

  • Page 63: Vpv 100/130/164 To Vpv 100/130/164 S.a.e. & Metric Combination, Installation Drawing

    VPV Vane Pump VPV 100/130/164 to VPV 100/130/164, S.A.E. & Metric Combination Inches (millimeters) | y y y 3.82 4.24 DIN 43650 connector (97.0) (107.8 ) w/ 1/2" NPT compression Optional 2 pressure fitting and sentinal light solenoid operated vent (Optional) compensator   ...
  • Page 64 VPV Vane Pump VPV 100/130/164 to VPV 100/130/164 (continued) Inches (millimeters) Optional 2 pressure 11.09 solenoid operated (and vent) (281.7) compensator 8.85 (224.7) Remote control port 10.40 6.75 (264.2) (SH.2 @ C-6) (171.5) 9.36 (237.8) (SH.2 A K-3) ø.69 thru support hole (ø17.5) 21.55 (547.4)

  • Page 65: Vpv 100/130/164 To Vpv 16 S.a.e. & Metric Combination, Installation Drawing

    VPV Vane Pump VPV 100/130/164 to VPV 16 S.A.E. & Metric Combination Inches (millimeters) 3.44 (SH.2 @ C-6) (87.5) 2.81 Case drain 2.81 Inlet port (71.3) 7.44 “SAE” #8 S.A.E. (71.3) “SAE” #16 S.A.E. (189.0) “METRIC” 3/8-19 BSPP “METRIC” 1-11 BSPP ø.69 thru support hole...
  • Page 66 VPV Vane Pump VPV 100/130/164 to VPV 16 (continued) Inches (millimeters) 4.81 Outlet port (122.3) “SAE” #12 SAE max. “METRIC” 1/2-14 BSPP Support (Lift) point "SAE" 3/8"-16 UNC-2B TH'D X .59 deep (15.0) "METRIC" M10 x 1.5-6H TH'D X .59 deep (15.0)
  • Page 67 VPV Vane Pump VPV 100/130/164 to VPV 16 (continued) Inches (millimeters) Centerline 2 stage compensator pump control adjusting knob (CW rotation increases pressure setting) 4.88 (123.9) 1.08 (27.5) 4.21 (106.9) 6.93 (176.0) 6.23 Optional 2-stage (158.4) compensator Remote control Inlet port 19.15...

  • Page 68: Vpv 100/130/164 To Vpv 25/32 S.a.e. & Metric Combination, Installation Drawing

    VPV Vane Pump VPV 100/130/164 to VPV 25/32 S.A.E. & Metric Combination Inches (millimeters) 8.14 (SH.2 C-6) (206.8) Case drain port 3.53 ø.69 thru support hole “SAE” #8 S.A.E. (89.7) (ø17.5) “METRIC” 3/8-19 BSPP 3.53 4.19 Inlet port (89.7) (106.4) “SAE”...
  • Page 69 VPV Vane Pump VPV 100/130/164 to VPV 25/32 (continued) Inches (millimeters) 5.26 (133.7) Outlet port max. “SAE” #16 SAE “METRIC” 1-11 BSPP Support point "SAE" 3/8"-16 UNC-2B TH'D X deep (22.0) "METRIC" M10 x 1.5-6H TH'D X deep (22.0) Optional volume control Support (Lift) point (CW rotation reduces flow) “SAE &...
  • Page 70 VPV Vane Pump VPV 100/130/164 to VPV 25/32 (continued) Inches (millimeters) 2 stage compensator adjusting knob (CW rotation increases pressure setting) View A-A 4.88 (123.9) Shock clipper drain 1.08 (27.5) 4.65 (118.1) 7.33 (186.2) 6.63 Optional 2-stage (168.6) compensator Remote control Inlet port 20.43 2 stage compensator...

  • Page 71: Vpv 100/130/164 To Vpv 45/63/80 S.a.e. & Metric Combination, Installation Drawing

    VPV Vane Pump VPV 100/130/164 to VPV 45/63/80 S.A.E. & Metric Combination Inches (millimeters) 8.00 (203.1) 7.30 10.12 Inlet port (SH.2 C-6) (185.5) (257.2) std. S.A.E. 2” pad 4.00 4.37 ø2.00 (101.5) (111.0) (ø50.8) 3.06 2 stage 1.53 5.22 (77.78) compensator “SAE”...
  • Page 72 VPV Vane Pump VPV 100/130/164 to VPV 45/63/80 (continued) Inches (millimeters) 6.89 (174.9) Support (Lift) point max. 2.31 1.16 “SAE & METRIC” (58.72) (29.36) .43 deep M10 X 1.5-6H TH’D X (11.0) Outlet port Std. “SAE” 1 1/4” pad ø1.25 “SAE”...
  • Page 73 VPV Vane Pump VPV 100/130/164 to VPV 45/63/80 (continued) Inches (millimeters) 8.00 (203.1) 7.30 (185.5) 2 stage compensator Inlet port 20.74 (526.8) 5.77 (146.6) 8.67 (220.2) 9.36 (237.8)

  • Page 74: Vpv 100/130/164 To 'F' Gear Pump, S.a.e. & Metric Combination, Installation Drawing

    VPV Vane Pump VPV 45/63/80 to an ‘F’ Gear pump, S.A.E. & Metric Combination Inches (millimeters) 9.36 (237.8) (SH.2 @ C-6) 8.67 (220.2) Outlet port Inlet port - opposite side (10.2) (SH.2 @ K-6) 1.65 1.65 3.33 (41.91) (41.91) ø.47 thru support hole (84.6) (ø12.0) Optional...
  • Page 75 VPV Vane Pump VPV 45/63/80 to an ‘F’ Gear pump (continued) Inches (millimeters) SAE "F" gear pump Support point "SAE" 3/8"-16UNC-2B TH'D X 0.59 deep "METRIC" M10 X 1.5 TH'D (15.0) Support (Lift) point “SAE & METRIC” 43 deep M10 X 1.5-6H TH’D X (11.0) Optional volume control (CW rotation reduces flow)
  • Page 76 VPV Vane Pump VPV 45/63/80 to an ‘F’ Gear pump (continued) Inches (millimeters) 9.36 2.062 (237.8) Inlet: (52.3) 8.67 1.875 Outlet: (220.2) 1.031 (47.6) 3/8-16 UNC-2B Inlet: (26.2) 0.50 THD depth, 4.31 4.19 0.875 (110.0) inlet and outlet (106.4) Outlet: (22.2) (SH.2 @ K-5) Optional...
  • Page 77 VPV Vane Pump VPV 45/63/80 to an ‘F’ Gear pump (continued) Inches (millimeters) SAE "G" gear pump Support point "SAE" 3/8"-16 UNC-2B TH'D X .87 deep (22.0) "METRIC" M10 x 1.5-6H TH'D X .87 deep View B-B (22.0) (SH.1 @ G-1 Support (Lift) point “SAE &...

  • Page 78: Vpv Controls

    Schematics shown illustrate VPV 45–164 controls with shock clipper integrated and no exterior plumbing required. The case drain shows an integrated check valve not present in VPV 16, 25 and 32. All controls leave the factory pre-set at 500 PSI.
  • Page 79 VPV Vane Pump VPV Controls (continued) REMOTE PORT Two Pressure Compensator Solenoid two-pressure compensators are available in nor- mally open (normally low, energize to high) and normally closed (normally high, energize to low) versions. These two-pressure controls can greatly reduce horsepower CASE DRAIN demand and heat generation during periods of idle cycle time, or when the machine operating cycle does not...

  • Page 80: Comparison Of Sound Levels

    VPV Vane Pump Comparison of Sound Levels Source of Sound Intensity (dB) Threshold .........0 Rustling leaves ........10 ....Barely audible Broadcast studio ......20 Typical bedroom at night ....30 ....Very quiet Typical living room ......40 VPV16 @ 1200 rpm & 500 psi, deadhead (49 dB) Office, classroom ......50 Normal conversation ......60 ....Moderate Automobile interior .........................70...

  • Page 81: Trouble Shooting

    VPV Vane Pump Trouble Shooting for VPV “Whisper Pumps™” Some of the most common difficulties that could be experienced in the field are listed here with potential causes and their remedies. TROUBLE POTENTIAL CAUSE REMEDY Excessive 1) Coupling misalignment 1) Align the pump and motor shaft to within .006 of an inch total pump noise indicator reading.

  • Page 82: Adapter Kits For Vpv Combinations Using P1 Pumps

    (Torque to 225 Nm) LIST NUMBER DESCRIPTION Torque to 1800 lb/in 9 511 230 518 VPV 16 to VPV 16 SAE “VPV 45/63/80” (Torque to 204 Nm) 9 511 230 520 VPV 16 to VPV 16 Metric Torque to 1050 lb/in 9 511 230 521 VPV 16 to SAE “F”...

  • Page 83: Through Drive Horsepower Limitations

    VPV 100 @ 3045 psig + VPV 63 @ 3045 psig + VPV 25 @ 3045 psig 88.8 hp ≥ 58.5 hp + 23.3 hp VPV 116 @ 3045 psig + VPV 16 @ 1500 psig + VPV 16 @ 1500 psig 17.6 hp ≥ 8.7 hp + 8.7 hp...

  • Page 84: Vpv Stroke Limiter Adjustment

    VPV Vane Pump VPV Stroke Limiter Adjustment Pump Nominal Decrease in Minimum Flow Model Stroke Flow Per Turn Attainable VPV 16 1.9 mm (0.075”) <0% VPV 25 2.0 mm (0.080”) VPV 32 2.5 mm (0.099”) VPV 45 1.9 mm (0.077”) <0% VPV 63 2.7 mm (0.106”)

  • Page 85: 2000 Psi Repair Parts

    VPV Vane Pump 2000 PSI Repair Parts – VPV 16/25/32 REPAIR KITS SEAL KITS SIZE METRIC SIZE METRIC 9 511 230 504 9 511 230 505 9 511 230 500 9 511 230 500 9 511 230 506 9 511 230 507...
  • Page 86 VPV Vane Pump 2000 PSI Repair Parts – VPV 16/25/32 2.0±0.5mm INSTALLATION NOTES VPV 16 Pack grease into space between oil lip & dust lip. Rec. MOBILUX EP2 #44-002=-0011 (VPV16 ONLY) 6.7±0.5mm VPV 25/32 Apply loctite sealant #569 to bore & inistall to depth shown.
  • Page 87 O-ring *=If O-ring is teardrop shape use 9 511 230 511 (SAE) BOLT KIT FOR MOUNTING SINGLE STAGE TO VPV 16/25/32 (M8 X 1.25 X 25) 9 539 232 012 TORQUE TO TORQUE TO 335 LB-IN (38 Nm) 168 LB-IN (19 Nm)
  • Page 88 VPV Vane Pump 2000 PSI Repair Parts – VPV 45 – 164 Torque to 442 - 531 lb/in (Torque to 50 - 60 Nm) COMPLETE ASSEMBLY FOR Torque to 442 - 531 lb/in SINGLE STAGE COMPENSATOR (Torque to 50 - 60 Nm) 9 511 230 548 Pressure adjustment SAE and METRIC...
  • Page 89 VPV Vane Pump 2000 PSI Repair Parts – VPV 45 – 164 VOLUME CONTROL ASSEMBLY 9 537 232 002 Repair kits consists of: DESCRIPTION O-ring, ASA-146 Adjusting screw Jam nut Body Piston Back up ring O-ring, ASA-113 REPAIR KITS SIZE METRIC SAE “P1”...
  • Page 90 VPV Vane Pump 2000 PSI Cutaway – VPV 45 – 164 TYPE “P1” VANE PUMP COMBO CAPABLE Torque to 350 lb/in (Torque to 39.5 Nm) Torque to 12 lb/in (Torque to 1.4 Nm) Torque to 850 lb/in (Torque to 96 Nm) VPV 45/63/80 Torque to 1800 lb/in (Torque to 204 Nm) VPV 100/130/164 Torque to 4970 lb/in...

  • Page 91: 3000 Psi Repair Parts

    VPV Vane Pump 3000 PSI Repair Parts – VPV 16/25/32 VOLUME CONTROL ASSEMBLY 9 537 232 004 Repair kits consists of: DESCRIPTION O-ring, (-011/75) Back up ring Piston Body Adjusting screw Jam nut O-Ring ASA-113 REPAIR KITS SIZE METRIC SAE “P1”...
  • Page 92 O-ring (-018 / 75) O-ring (-128 / 75) Back up ring O-ring BOLT KIT FOR MOUNTING SINGLE STAGE TO VPV 16/25/32 (M8 X 1.25 X 25) 9 539 232 012 TORQUE TO TORQUE TO 335 LB-IN (38 Nm) 168 LB-IN (19 Nm)
  • Page 93 VPV Vane Pump 3000 PSI Repair Parts – VPV 16/25/32 2.0±0.5mm INSTALLATION NOTES VPV 16 Pack grease into space between oil lip & dust lip. Rec. MOBILUX EP2 #44-002=-0011 (VPV16 ONLY) 6.7±0.5mm VPV 25/32 Apply loctite sealant #569 to bore & inistall to depth shown.
  • Page 94 VPV Vane Pump ATTENTION: These compensators are 3000 PSI Repair Parts – VPV 45 – 164 rated for 210 bar (3000 psi) operation. Install only on pumps rated at 210 bar (3000 psi). Torque to 442 - 531 lb/in (Torque to 50 - 60 Nm) Torque to 442 - 531 lb/in (Torque to 50 - 60 Nm) COMPLETE ASSEMBLY FOR...
  • Page 95 VPV Vane Pump 3000 PSI Repair Parts – VPV 45 – 164 VOLUME CONTROL ASSEMBLY 9 537 232 005 Repair kits consists of: DESCRIPTION O-ring, ASA-146 Adjusting screw Jam nut Body Piston Back up ring O-ring, ASA-113 REPAIR KITS SIZE METRIC SAE “P1”...

  • Page 96: Vane Tip Orientation

    VPV Vane Pump Vane Tip Orientation Orient vanes as shown when servicing VPV Whisper ™ Pumps. Orientation of vane tips are critical Looking into pump body from cover side...

  • Page 97: Vpv Tool Kit

    VPV Vane Pump VPV Tool Kit VPV tool kit consists of: ITEM # DESCRIPTION Wrench adapter, 13mm Wrench adapter, 17mm Wrench adapter, 19mm, VPV25/32 VPV tool kit Wrench adapter 24mm, VPV45/63/80 9 511 230 557 Wrench adapter, 30mm, VPV100/130/164 Extension bar, ⁄...

  • Page 98: Reaction Characteristics And Shock Clipper Function

    3500 PSI 3000 PSI 2550 PSI 2300 PSI VPV 16, Single stage compensator, VPV 16, Single stage compensator, plot plot with shock clipper inactive. with shock clipper active. (Response (Response overshoot of 950 PSI, overshoot of 500 PSI, response response undershoot of 700 PSI)
  • Page 99 VPV Vane Pump Notes:...
  • Page 101 Automationstechnik Racine, Wisconsin 53401-2025 U.S.A. Montagetechnik Phone (414) 554-7100 Postfach 30 02 07 Fax (414) 554-7117 D-70442 Stuttgart Telefax (0711) 811-7712 Infinite Solutions. Ultimate Performance. © Bosch Automation Technology, 1997 Pub. No. 9 535 233 724 ATUS AKY 003/16 (11.97)

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