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AMALGAMATED INSTRUMENT PM4-SSI Operation And Instruction Manual

Synchronous serial interface panel mount display/controller

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Panel Mount Display/Controller
Operation and Instruction Manual
AMALGAMATED INSTRUMENT CO
Unit 5, 28 Leighton Place Hornsby
NSW 2077 Australia
Model PM4-SSI
Synchronous Serial Interface
Telephone: +61 2 9476 2244
Facsimile: +61 2 9476 2902
ABN: 80 619 963 692
e-mail: sales@aicpl.com.au
Internet: www.aicpl.com.au

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Summary of Contents for AMALGAMATED INSTRUMENT PM4-SSI

  • Page 1 Model PM4-SSI Synchronous Serial Interface Panel Mount Display/Controller Operation and Instruction Manual AMALGAMATED INSTRUMENT CO ABN: 80 619 963 692 Unit 5, 28 Leighton Place Hornsby Telephone: +61 2 9476 2244 e-mail: sales@aicpl.com.au NSW 2077 Australia Facsimile: +61 2 9476 2902...
  • Page 2: Table Of Contents

    Table of Contents 1 Introduction 2 Mechanical Installation 3 Electrical installation 4 Function tables - summary of setup functions 5 Explanation of functions 6 BCD Converter Input Functions 7 Specifications 8 Guarantee and service 2 of PM4SSIMAN-2.2-0...
  • Page 3: Introduction

    BCD input is converted to an SSI output which is then inter- preted by the PM4-SSI. The SEt OPER setup function is used to select the input type required. If the input from a general SSI output device then select SSI at this function. If the input is from model RM-BC or RM4-BC then there is a choice of either 8 bit BCD (bc 8) or 24 bit BCD (bc 24).
  • Page 4: Mechanical Installation

    Mechanical Installation Choose a mounting position as far away as possible from sources of electrical noise such as motors, generators, fluorescent lights, high voltage cables/bus bars etc. An IP65 or IP67 access cover which may be installed on the panel and surrounds is available as an option to be used when mounting the instrument in damp/dusty positions.
  • Page 5: Electrical Installation

    Electrical installation Electrical installation The PM4 Panel Meter is designed for continuous operation and no power switch is fitted to the unit. It is recommended that an external switch and fuse be provided to allow the unit to be removed for servicing. The plug in, screw type, terminal blocks allow for wires of up to 2.5mm to be fitted.
  • Page 6 Electrical connection examples If output options are fitted refer to the ”PM4 Panel Meter Optional Output Addendum” booklet for connection details. AC power connections - supply type is factory configured, check before connecting 1 2 3 4 5 6 7 8 9 10 11 Active Neutral Case earth...
  • Page 7 Input Output Configuration If you need to alter the input or output configuration link settings proceed as follows: 1. Remove the plug in terminals from the rear of the instrument 2. Remove the 4 x self tapping screws from the back cover then remove the back cover by pulling it away from the instrument 3.
  • Page 8: Function Tables - Summary Of Setup Functions

    Function tables - summary of setup functions Note: the order in which the functions appear on the display may not be exactly as shown below. The availability and order of functions is determined by choice of function settings and options fitted.
  • Page 9 Display Function Range Default Your Ref/Page record bAr, S.dot, Bargraph type for instruments 5.13 tYPE d.dot, with bargraph display (seen C.bAR or only on bargraph display r.dot instruments) dGOP bcd, b.SCL, bin2 Digital output option mode 5.14 bin or bin2 ( Optional) dG.OP AIo or AHi...
  • Page 10 1 to 31 Number of input bits 5.30 bits SIGN on or OFF Sign bit 5.31 bin or GRAY SSI code type 5.32 CodE U.SCL on or OFF User simple scaling method 5.33 dISP 1, 2, 4, 8, 16 Display update rate 5.34 RAtE or 32...
  • Page 11 Relay table Record your relay settings in the table below Display Relay 1 Relay 2 Relay 3 Relay 4 Relay 5 Relay 6 Relay 7 A Lo A Hi A HY A tt A rt A n.o or A n.c A SP or A t1 etc.
  • Page 12: Explanation Of Functions

    Explanation of functions The PM4 setup and calibration functions are configured through a push button sequence. The three push buttons located at the rear of the instrument (also at the front on some display options) are used to alter settings. Two basic access modes are available: FUNC mode (simple push button sequence) allows access to commonly set up functions such as alarm setpoints.
  • Page 13 Example: Entering FUNC mode to change alarm 1 high function A1Hi from OFF to 100 Press & release Press & release Press & release F U N C A 1 H i O F F F until then press until Press &...
  • Page 14 Alarm relay low setpoint A Lo Display: Any display value or OFF Range: Default Value: OFF Displays and sets the low setpoint value for the designated alarm relay . Note will be replaced by the relay number when displayed e.g. A1Lo for relay 1. Use this low setpoint function if a relay operation is required when the display value becomes equal to or less than the low setpoint value.
  • Page 15 Display Value A Hi A HY value A Hi Relay minus activates A HY at this value Relay or above resets below this value Alarm high operation with hysteresis Time Alarm relay hysteresis (deadband) A HY Display: 0 to 9999 Range: Default Value: 10 Displays and sets the alarm relay hysteresis limit for the designated relay .
  • Page 16 low setpoint values. The trip time provides a time delay before the alarm relay will activate when an alarm condition is present. The alarm condition must be present continuously for the whole trip time period before the alarm will activate. If the input moves out of alarm condition during this period the timer will reset and the full time delay will be restored.
  • Page 17 an independent setpoint value or may be linked to operate at a fixed difference to another relay setpoint, known as trailing operation. The operation is as follows: Alarm 1 (AI) is always independent. Alarm 2 (A2) may be independent or may be linked to Alarm 1.
  • Page 18 level set by the brGt function and the display brightness set by the duLL function. The display dull level is selectable from 0 to 15, where 0 = lowest intensity and 15 = highest intensity. This function is useful in reducing glare when the display needs to be viewed in both light and dark ambient light levels.
  • Page 19 100 will give a bargraph with no segments lit at a 7 segment display reading of 0 and all segments lit with a 7 segment display reading of 100. S.dot - single dot display. A single segment will be lit to indicate the input readings position on the scale.
  • Page 20 5.15 Digital output option polarity dG.OP Display: AIo or AHi Range: Default Value: AIo Seen only with the 16 bit digital output option. Refer to the separate “PM4 Panel Meter Optional Output Addendum” booklet supplied when this option is fitted. Selections available are: AIo (active low i.e.
  • Page 21 5.19 Analog output option low value REC_ Display: Range: Any display value Default Value: 0 Seen only when analog retransmission option fitted. Refer to the separate “PM4 Panel Meter Optional Output Addendum” booklet supplied when this option is fitted for wiring details and link settings.
  • Page 22 5.22 Decimal point dCPt Display: 0, 0.1 etc. Range: Default Value: 0 Displays and sets the decimal point. By pressing the ^ or v pushbutton at the dCPt function the decimal point position may be set. The display will indicate as follows: 0 (no decimal point), 0.1 (1 decimal place), 0.02 (2 decimal places), 0.003 (3 decimal places) and 0.0004 for display with more than 4 digits.
  • Page 23 5.25 Remote input function R.INP Display: NONE, P.HLd, d.HLd, Hi, Lo , HiLo, ZERO, SP.Ac, No.Ac, CAL.S , Range: P.SEt or duLL Default Value: NONE Remote input function - When these remote input terminals are short circuited, via a switch, relay, keyswitch etc.
  • Page 24 P.SEt - preset value. Either the U.SCL or USER SCLE function must be set to on if the P.SEt operation is required.The remote input can be used to force the display to the preset value, this preset value is set at the P.SEt function. Any changes in the output from the sensor will then add or subtract from the displayed preset value.
  • Page 25 5.29 Display scaling factor SCLE Display: 1 to any display value Range: Default Value: 1 The SCLE value is used together with the INPt value to calculate the value to be displayed from the SSI input value transmitted from the encoder. These two functions are used to calculate the display value and are used only when the alternative scaling methods of U.SCL and USER SCLE are both set to OFF.
  • Page 26 INPt SCLE SSI bitS SIGN Viewable display range 0 to 4095 0 to -4095 -2048 to 2047 -2047 to 2048 0 to 8191 0 to 2047 0 to 8191 0 to 16383 0 to 1048575 1.00 0 to 1048.58 8192 1000 0 to 500 5.31...
  • Page 27 The user scale function allows the front panel F button to be used to enter a scale value. To operate by this method the U.SCL function must be set to on. If this method of scaling is used the INPt and SCLE functions are not used and the USER SCLE function must be set to OFF. The remote input or P button must be used to zero the display with the encoder in its zero position or set the display to a preset value with the encoder at a known position prior to the U.SCL operation.
  • Page 28 5.36 Clear user scale operation CLr U.SCL Display: Range: Default Value: n/a The display scaling via the U.SCL function operation can be cleared at this function. Pressing the ^ and v buttons simultaneously will clear the user scaling and will cause the scaling to revert to a 1:1 equivalent i.e.
  • Page 29 2. At the CAL1 function press ^ and v simultaneously, then release them. The display will indicate the live input value. Do not be concerned at this stage if the live input display value is not what is required. 3. Press then release the F button. The display will indicate SCL1 followed by a value. Use the ^ or v button to change this value to the required display scale value at this input.
  • Page 30 value for that input. For example if the “live” input reading was 50 and the required display value for this input was 70 then adjust the SCLE value to 70. 5.41 Set display operation SEt OPER Display: SSI, bc 8 or bc24 Range: Default Value: SSI Allows selection of one of the three main operation mode.
  • Page 31 5.45 Output mode for optional serial communications O.Put Display: dISP, Cont, POLL, A.buS or M.buS Range: Default Value: Cont Set serial interface mode - seen only with serial output option. Refer to the separate “PM4 Panel Meter Optional Output Addendum” booklet supplied when optional outputs are fitted. Allows user to select the serial interface operation as follows: disP - sends image data from the display without conversion to ASCII.
  • Page 32 SCALE Error - this message means that an error occurred whilst attempting to scale the display. Check that the sensor is connected correctly and that the scaling method was followed correctly. 32 of PM4SSIMAN-2.2-0...
  • Page 33: Bcd Converter Input Functions

    When bc 8 or bc24 operation mode is selected the PM4-SSI must receive its SSI input from a model RM-BC or RM4-BC converter. These instruments convert a BCD input signal to SSI. The input can be selected as either parallel, strobed or addressed BCD.
  • Page 34 Select SSI if the input is an SSI signal (binary or Gray code) from encoder etc. The remaining two modes are for use only when the PM4-SSI is connected to a RM-BC or RM4-BC converter. The two remaining modes are bc8 for 8 bit BCD and bc24 for up to 24 bit BCD inputs. The BCD input can be either parallel, strobed or addressed.
  • Page 35: Specifications

    Specifications Technical specifications Input : Synchronous Serial Interface (SSI) selectable as binary or Gray code (up to 31 bits) or 8 or 24 bit via model RM4-BC or RM-BC converter. Clock frequency 600kHz or 90kHz user selectable Microprocessor: HC68HC11 CMOS Ambient temperature: LED -10 to 60 C, LCD -10 to 50 C Humidity: 5 to 95% non condensing...
  • Page 36: Guarantee And Service

    Guarantee and service The product supplied with this manual is guaranteed against faulty workmanship for a period of two years from the date of dispatch. Our obligation assumed under this guarantee is limited to the replacement of parts which, by our examination, are proved to be defective and have not been misused, carelessly handled, de- faced or damaged due to incorrect installation.