Summary of Contents for Baumuller PCC-04
- Page 1 Instruction handbook English Language Translation Document No. 5.16002.03 Part No. 462901 Status Nov. 22, 2018 Control system PCC-04 Read the Instruction handbook before starting any work! 5.16002.03...
- Page 2 Copyright This Instruction handbook may be copied by the owner in any quantity, but only for internal use. This Instruction handbook may not be copied or reproduced, in whole or in part, for any other purposes. The use and disclosure of information contained in this Instruction handbook are not permit- ted....
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Page 3: Table Of Contents
Interfaces ............Instruction handbook Control system PCC-04 Document No.: 5.16002.03... - Page 4 PCC-04 components ........
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Page 5: General
This Instruction handbook is part of the product and must be kept accessible to personnel at all times in the immediate vicinity of the device. Instruction handbook Control system PCC-04 Document No.: 5.16002.03 of 80... -
Page 6: Key To Symbols
..indicates a hazardous situation which, if not avoided, may cause material damage. Recommen- dations NOTE! ..highlights useful hints and recommendations, as well as information for the effi- cient and trouble-free use. Instruction handbook Control system PCC-04 Document No.: 5.16002.03 Baumüller Nürnberg GmbH of 80... -
Page 7: Limitation Of Liability
Hiperface 78166 Donaueschingen, Germany ® Intel is a registered trademark of Intel Corporation, Santa Clara, CA 95054-1549. USA Intel Atom is a registered trademark of Intel Corporation Intel Core Instruction handbook Control system PCC-04 Document No.: 5.16002.03 of 80... -
Page 8: Applicable Documents
If the devices are operated in any other manner than as described within this Instruction handbook, then all guarantee and warranty rights are ren- dered null and void. Instruction handbook Control system PCC-04 Document No.: 5.16002.03 Baumüller Nürnberg GmbH... -
Page 9: Customer Service
The term „device“ is also used in this documentation for this Baumüller product „Control system PCC-04“. 1.11 List of associated documentations Doc. Part No. Part No. German English Application handbook Control system PCC-04 5.16008 462103 462104 Application handbook EtherCAT 5.10030 440084 Instruction handbook Control system PCC-04 Document No.: 5.16002.03... - Page 10 1.11 List of associated documentations Instruction handbook Control system PCC-04 Document No.: 5.16002.03 Baumüller Nürnberg GmbH of 80...
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Page 11: Safety
In order to prevent hazards and to ensure optimum performance, no changes, additions or modifications may be undertaken on the device that have not been explicitly approved by the manufacturer. Instruction handbook Control system PCC-04 Document No.: 5.16002.03 of 80... -
Page 12: Appropriate Use
The specifications of the Instruction handbook must be adhered to completely and without exception. m The device may only be operated in a technically faultless and operationally safe con- dition. Instruction handbook Control system PCC-04 Document No.: 5.16002.03 Baumüller Nürnberg GmbH of 80... -
Page 13: Protective Equipment
Qualified personnel have had occupational training or instruction in accordance with the respective locally applicable safety engineering standards for the service and use of appropriate safety equipment. Instruction handbook Control system PCC-04 Document No.: 5.16002.03 of 80... -
Page 14: Fire Fighting
Evacuate persons from the danger zone. m Notify the responsible persons of the site. m Alarm medical personnel and/or the fire department. m Keep access routes clear for rescue vehicles. Instruction handbook Control system PCC-04 Document No.: 5.16002.03 Baumüller Nürnberg GmbH of 80... -
Page 15: 2.10 Signs And Labels
Maintain all safety, warning and operating labels on the device in easily readable condition. Electrical voltage Only qualified personnel may work in work areas that identified with this. Unauthorized persons may not touch working materials marked correspondingly. Instruction handbook Control system PCC-04 Document No.: 5.16002.03 of 80... - Page 16 2.10 Signs and labels Instruction handbook Control system PCC-04 Document No.: 5.16002.03 Baumüller Nürnberg GmbH of 80...
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Page 17: Technical Data
Power supply requirements A power supply of 24 V is required for the PCC-04. This may be either a standard pow- er supply or an uninterruptible DC power supply. In the following table the presumable current ratings for different configurations are listed. -
Page 18: Required Environmental Conditions
18 ... 36 V (minimum for start-up: 19 V) Typical current consumption 2,8 A Peak current 3,1 A Connection voltage supply Combicon, 2-pole Conductor cross-section 2.5 mm² Torque 0.9 Nm approx. 10 years Instruction handbook Control system PCC-04 Document No.: 5.16002.03 Baumüller Nürnberg GmbH of 80... -
Page 19: Computer Data
3rd Ethernet (optional) The third Ethernet interface is implemented via a mini PCI express card. This Interface is made accessible at the interface steel plate. Display port Displayport Intel Core: DVI-I CFast adapter 1x (optional) Instruction handbook Control system PCC-04 Document No.: 5.16002.03 of 80... - Page 20 Computer data Instruction handbook Control system PCC-04 Document No.: 5.16002.03 Baumüller Nürnberg GmbH of 80...
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Page 21: Design And Function
ESIGN AND UNCTION The Control system PCC-04 is an industrial PC with a modular design. Standard hardware features are: n 24-V DC-operation n Operation without fans n 1 USB 3.0 connection and 3 USB 2.0 connections at Intel Atom™ processors or ... -
Page 22: Type Plate
At some mounting kinds it can happen, that the type plate covers the operating sys- tem. Take this information of the plates down before mounting. It is recommended to make an accordant note on the inside cover page of the Instruction handbook. Instruction handbook Control system PCC-04 Document No.: 5.16002.03 Baumüller Nürnberg GmbH... -
Page 23: Type Code
In the following table the type code is explained: BMP-XX-XXXX-XX-X-XX-XX-XXXX-XXXX-XX Device series Baumüller PC-based control BMP-XX-XXXX-XX-X-XX-XX-XXXX-XXXX-XX Basic device version Dual Core Processor ® 04: PCC-04, industry PC with Intel ® or Intel Atom Quad Core Processor ® or Intel Atom Dual Core Processor BMP-XX-XXXX-XX-X-XX-XX-XXXX-XXXX-XX... -
Page 24: Leds
Software configuration license 1x: Tech-Lib license LEDs There are two LEDs on the bottom of the PCC-04 at Hardware configuration option 12 (type code BMP-04-XXXX-XX-X-XX-XX-12XX-XXXX-XX). At Hardware configuration option 00 (type code BMP-04-XXXX-XX-X-XX-XX-00XX- XXXX-XX) the two LEDs are on the front. -
Page 25: Transport And Packing
Climate class 2 K 3 as per EN 60721-3-2 m Temperature range - 25 °C up to + 70 °C m Vibration, shock, continuous shock class 2M1 as per EN 60721-3-2 Instruction handbook Control system PCC-04 Document No.: 5.16002.03 of 80... -
Page 26: Transport Inspection
The packaging consists of cardboard, plastic, metal parts, corrugated cardboard and/or wood. h When disposing of the packaging, comply with the national regulations valid at the use area. Instruction handbook Control system PCC-04 Document No.: 5.16002.03 Baumüller Nürnberg GmbH of 80... -
Page 27: Mounting
Use appropriate means of transport. NOTICE! Danger due to electrostatic discharge. The connecting terminals of the device are partially at risk due from ESD. Therefore: m Please heed the respective notes. Instruction handbook Control system PCC-04 Document No.: 5.16002.03 of 80... -
Page 28: Preparing The Mounting
Load-bearing parts must be at least 1.63 mm thick, in order to provide a proper sta- bility. n The space all-round the heatsink (on the rear of the PCC-04) must be adequate and the air inlets as well as the air outlets must provide adequate cooling. -
Page 29: Wall Mounting
Mounting Wall mounting Use this kind of mounting to install the PCC-04 in a control cabinet. The PCC-04 is mount- ed on the rear on an even surface. The device is attached via two drill holes. The mount- ing surface must be even and vibrations may not occur. -
Page 30: Wall Mounting Of Boxpc Standard, Width Of The Case: 93 Mm
Wall mounting of BoxPC Standard, width of the case: 93 mm Proceed as follows for wall mounting a PCC-04: 1 Use the PCC-04 as a pattern and mark the positions of the drilling holes on the mount- ing surface. NOTICE! ZFigure 3–... -
Page 31: Installation
NSTALLATION After mounting the PCC-04 the required cable connection must be made. The cables are connected on the top side (voltage supply) and on the lower side (interfaces) of the PCC- Safety notes NOTE! The installation may be performed by employees of the manufacturer or by other qualified personnel only. -
Page 32: Interfaces
Interfaces Interfaces 7.1.1 BoxPC Standard (width 93 mm) USB connection 3xUSB 2.0 USB connection USB 3.0 Ethernet connections Display Port (DVI-D) Serial connection Figure 5: Interface connections Instruction handbook Control system PCC-04 Document No.: 5.16002.03 Baumüller Nürnberg GmbH of 80... -
Page 33: Boxpc Special (Width 78 Mm)
The communication between the PCC-04 and other devices is enabled via different inter- faces and the connections. The PCC-04 provides the following connections: n On the lower side of the PCC-04 are two or three RJ45 connections. Via these connec- tions the computer can communicate with a 10/100/1000 Ethernet network/EtherCAT network. -
Page 34: External Display
Core™-processors (type key BMP-04-XXXX-D and BMP-04-XXXX-E) are in preparation. n Display port: Via this connection the PCC-04 is connected to an external digital dis- play with the accordant interface. n DVI-D: Can be adapted to a suitable adapter at the display port. -
Page 35: Using Cfast ® Cards
® it is voltage-carrying. Ejecting a CFast card before switching off the PCC-04 can lead to loss of data. Unscrew the cover on the lower side of the PCC-04 and remove the cover (see below) Power button Power USB 2.0 USB 3.0... - Page 36 Then the cover can be remounted and screwed together again To remove a card from slot use a small pointed pliers and carefully pull the card straightly out of the slot. Instruction handbook Control system PCC-04 Document No.: 5.16002.03 Baumüller Nürnberg GmbH...
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Page 37: Power Supply
® Intel Core™ i3-4010U (in preparation) NOTE! The PCC-04 is set to automatically power-up and boot after a valid power connection ZBoot options– is made (default setting BIOS). To change this setting see on page Connect 24 V DC power (see below) to the included removable power connector. This connector supports wire sizes from 0.2 to 2.5 mm²... -
Page 38: Power Supply Connection Pcc-04
Figure 8: Power supply connection PCC-04 Grounding screw The ground screw provides an earth ground for the PCC-04. NOTICE! Circuit ground (0 V) and earth ground are tied together. This grounding scheme may not meet SELV and PELV European standards. -
Page 39: Operation
The environmental conditions do not comply with the requirements. Unspecified environmental conditions can cause material damage. Therefore: m The environmental conditions must be complied to during operation (see ZRe- quired environmental conditions– on page 18). Instruction handbook Control system PCC-04 Document No.: 5.16002.03 of 80... -
Page 40: Power Switching On
Power button (available only at version with type code BMP-04-0000-CC-2-S5-00-12C0- 2230-00): With the power button next to the LEDs the PCC-04 can be switched on as well in case ZPower on after pow- in the BIOS the automatically booting up was switched off (also see er fail options–... -
Page 41: First Start
Additional details are included in the Microsoft Software License and are also available at www.microsoft.com. The Windows product key is on a sticker that is affixed to the PCC- ® The standard version of PCC-04 is delivered with activated Windows Embedded Stan- dard 7. -
Page 42: Touchkit
Touchkit Touchkit PCC-04 computers equipped with a display include Touchkit, a software utility to config- ure the operation of the touch screen. This utility provides multiple touch screen calibra- tion methods as well as modes for pointer (mouse) operation and audio touch acknowledgment. -
Page 43: Touchkit Setting
Figure 10: Dialog „Settings Touchkit“ Audio acknowledgment For a PCC-04 with audio capability, four different modes are available when an audio ac- knowledgment to a screen touch is desired. Click the desired check box to activate the desired mode. n Beep On Touch: A beep is sounded when the screen is touched. - Page 44 Click On Release Without Moving cursor: emulates a left mouse button click when a screen touch is released, but the cursor doesn't move to the touched point until the touch is released. Instruction handbook Control system PCC-04 Document No.: 5.16002.03 Baumüller Nürnberg GmbH...
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Page 45: Mouse Mode „Option Dialog Box
Constant Touch Area: Sets the granularity of the Constant Touch function. n Auto Right Click Time: Sets the required touch time span when using the Auto Right Click function is enabled. Instruction handbook Control system PCC-04 Document No.: 5.16002.03 of 80... -
Page 46: Touchkit Tools
Touchkit 8.3.2 Touchkit Tools The “Tools” tab provides access to multiple tools for calibration and testing of the touch screen functionality. Figure 12: „Touchkit Tools“ dialog box Instruction handbook Control system PCC-04 Document No.: 5.16002.03 Baumüller Nürnberg GmbH of 80... - Page 47 “Setting” tab and clicking either the “9 Points” or “25 Points” radio key (see ZLinearization Style– on page 44). Click the “Linearization” key to start the utility. The display will change to a white screen with either 9 or 25 blinking touch points. Instruction handbook Control system PCC-04 Document No.: 5.16002.03 of 80...
- Page 48 To verify the calibration and other settings of the touch screen, click the “Draw Test” key. This utility opens a scratch pad for testing purposes. Touch the screen and perform typi- cal operations to evaluate the touch screen calibration and settings. Instruction handbook Control system PCC-04 Document No.: 5.16002.03 Baumüller Nürnberg GmbH...
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Page 49: Touchkit Edge Compensation
The “Edge Compensation” tab sets the cursor overshoot and undershoot touch points along the edge of the screen. This helps to compensate for the difficulty sometimes ex- perienced in touching the edge of a screen. Instruction handbook Control system PCC-04 Document No.: 5.16002.03 of 80... -
Page 50: Example Edge Compensation
200% past an edge where the cursor is not visible. In addition, the cursor display position can be shifted along either the X or Y axis, displayed by pixel. Figure 17: Example Edge compensation Instruction handbook Control system PCC-04 Document No.: 5.16002.03 Baumüller Nürnberg GmbH of 80... -
Page 51: Touchkit Hardware
8.3.4 Touchkit Hardware The “Hardware” tab displays controller and firmware information about the touch screen. This information may be required if problems occur. Figure 18: „Touchkit Hardware“ dialog box Instruction handbook Control system PCC-04 Document No.: 5.16002.03 of 80... -
Page 52: Touchkit „About
In Windows XP: navigate to the “All Programs, Touchkit” folder and then click the “TouchMon” icon. n In Windows 7: navigate to the “All Programs, eGalaxTouch” folder and then click the “TouchMon” icon. Instruction handbook Control system PCC-04 Document No.: 5.16002.03 Baumüller Nürnberg GmbH of 80... -
Page 53: Touchkit-Menu
Right-click the icon in the notification area and to display the menu. Figure 20: Touchkit-menu Touchkit menu functions Menu Function Apply to Touchscreen Selects the touchscreen controller. The PCC-04 uses a controller called “USB Controller. ZMouse modes– Mouse Mode Selects the mouse mode (see on page 44). ZAudio acknowledgment–... - Page 54 When checked, the touch screen orientation is corrected to match the display orientation. (Note that this must be active for the “Auto Right Click” function to work.) Exit Closes the Touchkit utility. Instruction handbook Control system PCC-04 Document No.: 5.16002.03 Baumüller Nürnberg GmbH of 80...
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Page 55: Intel ® Graphics Control Panel User Interface
Operation ® Intel Graphics Control Panel user interface ® The PCC-04 uses the Intel Graphics Media Accelerator video driver and has a variety of customization features available, including multiple displays. 8.4.1 User interface To access the video driver controls: m right-click the desktop, move the pointer over “Graphics Options…” and navigate to the desired option. -
Page 56: Single Display Configuration
Within the lower range are some additional tools as well as the buttons "Save Profile", "Cancel" and "Apply". NOTE! A context-sensitive help can be called up by a click with the right mouse button within the accordant range. Instruction handbook Control system PCC-04 Document No.: 5.16002.03 Baumüller Nürnberg GmbH of 80... -
Page 57: Color Correction
Click on the right side on the register card "Color" to receive setting options referring to the color, brightness and contrast. Figure 24: Color correction Accept the parameterization via the "Apply" button for the selected display. Instruction handbook Control system PCC-04 Document No.: 5.16002.03 of 80... -
Page 58: Adjusting 3D-Operation
® Intel Graphics Control Panel user interface 8.4.3 Adjusting 3D-operation Click on the "3D" button to configure the 3D settings. Figure 25: Dialog „3D“ Instruction handbook Control system PCC-04 Document No.: 5.16002.03 Baumüller Nürnberg GmbH of 80... -
Page 59: Configuration Video Overlay
Click on the "Video" button to open the "Video" dialog. Figure 26: Dialog „Video“ Using the settings referring to the video overlay within an independent pop-up window changes on a running video reporting can be made. Instruction handbook Control system PCC-04 Document No.: 5.16002.03 of 80... -
Page 60: Profiles
Go to the right mouse button on the desktop and then click on "Select profile". An application can be started automatically when calling up the scheme on request. Mark the accordant checkbox and then select the accordant application. Instruction handbook Control system PCC-04 Document No.: 5.16002.03 Baumüller Nürnberg GmbH... -
Page 61: Hot Keys
5 Click on "Apply" button to save the new hot key combination in the current profile. 6 The new hot key combination can be saved as a new profile as well. Instruction handbook Control system PCC-04 Document No.: 5.16002.03 of 80... - Page 62 ® Intel Graphics Control Panel user interface Instruction handbook Control system PCC-04 Document No.: 5.16002.03 Baumüller Nürnberg GmbH of 80...
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Page 63: Maintenance
Pay attention to order and cleanliness at the installation site! Components that are loosely stacked or lying around can cause accidents. The PCC-04 has several removable components. NOTE! To access components, it may be necessary to remove cables connected to the... -
Page 64: Pcc-04 Components
PCC-04 components 9.1.1 BoxPC Standard (width 93 mm) USB connection 3xUSB 2.0 USB connection USB 3.0 Ethernet connections Display Port (DVI-D) Serial connection Figure 29: Interface connections Instruction handbook Control system PCC-04 Document No.: 5.16002.03 Baumüller Nürnberg GmbH of 80... -
Page 65: Boxpc Special (Width 78 Mm)
Maintenance 9.1.2 BoxPC Special (width 78 mm) At the lower side of the PCC-04 system module is a cover which is next to the plug con- ® nectors which was fixed with a screw. Under this cover is a CFast slot. -
Page 66: Bios Configuration
This is how to change the setting in the BIOS: 1 Let the PCC-04 boot up or carry out a restart. As soon as the first black screen with white text appears press the button <Remove> every second to start the BIOS setup program (Aptio Setup Utility). -
Page 67: Troubleshooting
The user must know how to react on error displays and error states, The user must have special knowledge of error displays reactions and of the error states. PCC-04 will not start an operating system from a USB port. m Contact technical support. Instruction handbook Control system PCC-04 Document No.: 5.16002.03... - Page 68 Instruction handbook Control system PCC-04 Document No.: 5.16002.03 Baumüller Nürnberg GmbH of 80...
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Page 69: Accessories And Spare Parts
CCESSORIES AND PARE PARTS This chapter lists the accessories and spare parts for the PCC-04. Our Product Manage- ment is looking forward to inquiries and suggestions concerning spare parts. 11.1 Video adapter (DisplayPort to DVI-D) Delock Adapter Displayport 1.2 male connector > DVI female connector 4K active black Art.-no. - Page 70 11.2 Cable strain relief Instruction handbook Control system PCC-04 Document No.: 5.16002.03 Baumüller Nürnberg GmbH of 80...
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Page 71: Disposal
The beryllium dust that is generated upon opening is injurious to the health. Do not open electronic components. m Dispose of capacitors, semiconductor modules and electronic scrap as special waste. Instruction handbook Control system PCC-04 Document No.: 5.16002.03 of 80... -
Page 72: Disposal Facilities/Authorities
In case of doubt, consult the bureau of commerce or environmental protection authority responsible for your company. Instruction handbook Control system PCC-04 Document No.: 5.16002.03 Baumüller Nürnberg GmbH... -
Page 73: Appendixa - Declaration Of Conformity
A - D PPENDIX ECLARATION OF ONFORMITY Instruction handbook Control system PCC-04 Document No.: 5.16002.03 of 80... - Page 74 Nürnberg / 21.06.2016 Place / Date The content of the Declaration of Conformity is subject to change. The current version can be obtained on request. Instruction handbook Control system PCC-04 Document No.: 5.16002.03 Baumüller Nürnberg GmbH of 80...
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Page 75: Table Of Figures
Graphics Control Panel main user interface screen..............Display settings .......................... Color correction.......................... Dialog „3D“ ..........................Dialog „Video“ ..........................Dialog „Profiles“.......................... Modification of hot key shortcuts....................Interface connections ......................... Connections at the bottom of the PCC-04 ................. Instruction handbook Control system PCC-04 Document No.: 5.16002.03 of 80... - Page 76 Table of Figures Instruction handbook Control system PCC-04 Document No.: 5.16002.03 Baumüller Nürnberg GmbH of 80...
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Page 77: Index
Type plate Installation Instruction handbook Unpacking Interfaces Wall mounting Key to symbols Warning Warning notes Limitation of liability Maintenance Memory MERCURY Modifications Mounting Note Operating conditions Operating personnel Operating system Operation Instruction handbook Control system PCC-04 Document No.: 5.16002.03 of 80... - Page 78 Index Instruction handbook Control system PCC-04 Document No.: 5.16002.03 Baumüller Nürnberg GmbH of 80...
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Page 79: Revision Survey
Revision survey Revision survey Version Status Changings 5.16002.01 22.07.2016 First release 5.16002.02 10.07.2017 Hardware version with wider box, processors changed 5.16002.03 22.11.2018 Type code changed Ch. 8.3 Touchkit mew Instruction handbook Control system PCC-04 Document No.: 5.16002.03 of 80... - Page 80 Notes: Instruction handbook Control system PCC-04 Document No.: 5.16002.03 Baumüller Nürnberg GmbH of 80...
- Page 82 Baumüller Nürnberg GmbH Ostendstraße 80-90 90482 Nürnberg T: +49(0)911-5432-0 F: +49(0)911-5432-130 www.baumueller.de Alle Angaben in dieser Betriebsanleitung sind unverbindliche Kundeninformationen, unterliegen einer ständigen Weiterentwicklung und werden fortlaufend durch unseren permanenten Änderungsdienst aktualisiert. Bitte beachten Sie, dass Angaben/Zahlen/Informationen aktuelle Werte zum Druckdatum sind. Zur Ausmessung, Berechnung und Kalkulationen sind diese Angaben nicht rechtlich verbindlich.
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