Table of Contents
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R
COMPANY WITH QUALITY
SYSTEM CERTIFIED
=
UNI EN ISO 9001/2008
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1500
PROFESSIONAL
CHIPPER
OPERATION AND
MAINTENANCE HANDBOOK
R
By: GREEN-PRODUZIONE s.r.l.
Via Mons. Vigolungo, 2 - 12040 VEZZA D'ALBA -
www.green-technik.com
Info.green@green-technik.com info@green-produzione.it
CAUTION !
Befor using the machine, carefully read this Handbook!
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Table of Contents
Summary of Contents for Green Technik CIP 1500
- Page 1 COMPANY WITH QUALITY SYSTEM CERTIFIED UNI EN ISO 9001/2008 1500 PROFESSIONAL CHIPPER OPERATION AND MAINTENANCE HANDBOOK By: GREEN-PRODUZIONE s.r.l. Via Mons. Vigolungo, 2 - 12040 VEZZA D'ALBA - www.green-technik.com Info.green@green-technik.com info@green-produzione.it CAUTION ! Befor using the machine, carefully read this Handbook!
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Page 2: Table Of Contents
Residual risks of the machine Remarks concerning safety conditions Transport of the machine Checks Machine start-up Using the machine 10.1 Positioning of the unloading conveyor 10.2 Control lever device 10.3 Clogging in the in-feeding port CIP 1500 – User and Maintenance Manual... - Page 3 13 13.1 Machine with tracked undercarriage Troubles 14.1 Possible functioning troubles Causes and remedies Pictograms and symbols 15.1 Pictograms and symbols Electric system 16.1 Electric system of the No-Stress device Machine Identification Dataplate Machine Dismantling Guarantee Guarantee coupon CIP 1500 – User and Maintenance Manual...
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Page 4: Information
NOTE: In all chapters of this User Manual, the position of the accessories and various machine parts is always corresponding to the figure below. L.H. SIDE REAR SIDE FRONT SIDE R.H. SIDE CIP 1500 – User and Maintenance Manual... -
Page 5: Main Warnings
(the sound pressure level measured at 1 m distance is higher than 80 dB). While working, the operator shall wear a pair of goggles to protect eyes from sawing. CIP 1500 – User and Maintenance Manual... - Page 6 It is essential that nobody walk across the working area. No people extraneous to the operation may walk across or stay in the machine handling area. The machine has to be used by one person at a time. CIP 1500 – User and Maintenance Manual...
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Page 7: General Information
For this reason, the following is recommended to the User: Make this Manual available on work and have all operators acquainted with it. Transfer the Manual to the future owners of the machine. CIP 1500 – User and Maintenance Manual... -
Page 8: Use And Preservation Of This Manual
This Manual should be kept in an easily accessible place, near the machine, to allow the personnel to promptly find and consult it, and put in a dry place, sheltered from the sunlight. CIP 1500 – User and Maintenance Manual... -
Page 9: Information To The User
Excessive mechanical and/or electrical and hydraulic stresses Use under improper conditions, as per the above item 5. Any request for further copies of this Manual have to be addressed to Green Production Department through a regular purchase order. CIP 1500 – User and Maintenance Manual... -
Page 10: Technical Description Of The Machine
Chapter 3 TECHNICAL DESCRIPTION OF THE MACHINE The chipper Mod. CIP 1500 has been designed and manufactured to reduce large volumes of branches, sawmill waste and pruning remainders into small- sized pieces. The material, entered to the inlet port, is drawn by two feeding rollers against the chipper disk. -
Page 11: Main Components Of The Machine And Their Position
Chapter 4 MAIN COMPONENTS OF THE MACHINE AND THEIR POSITION OUTLET DEFLECTOR EJECTION TUBE INLET MOTOR MONTH DRAWBAR CONTROL TRUCK CIP 1500 – User and Maintenance Manual... -
Page 12: Protections And Safety Devices
C) Rear guard for protection from hydraulic components D) Side guard for protection from hydraulic components. NOTE: The guards have not to be removed: when servicing, switch off the engine and take off the key from the control panel. CIP 1500 – User and Maintenance Manual... -
Page 13: Residual Risks Of The Machine
Take care that nobody is crossing CHAPTER 7 the crane handling area, in order to Transport of the avoid any possible accident or machine injury to the personnel while a load is suspended and handled. CIP 1500 – User and Maintenance Manual... - Page 14 Take precautions avoid CHAPTER 10 hooking with the material dragged into the machine. If necessary, reverse the rotating direction of rollers by pushing forward the control lever of the distributor. CIP 1500 – User and Maintenance Manual...
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Page 15: Transport Of The Machine
(G) • pivotally fasten the rope hooks to the plates welded machine framework (P) • hoist the machine up from ground level and put it down to the transportation vehicle. CIP 1500 – User and Maintenance Manual... -
Page 16: Checks
The operator and the auxiliary personnel must know the accident prevention rules. The operator must be over 18 years old. Never wear lose fitting clothes. The operator must wear ear protectors and safety goggles, protective shoes and safety gloves. CIP 1500 – User and Maintenance Manual... -
Page 17: Machine Start-Up
Stress” device, connect its cable to the 12V battery. Slowly start the tractor running up to reach the rate required (max. 540 r.p.m. ). DIR EC TIO N O F RO TA TION TRACTOR PTO ANGLE UNIT INPUT SHAFT CIP 1500 – User and Maintenance Manual... -
Page 18: Using The Machine
(L). (The conveyor can rotate by 360°). Lock the knob (M). Loosen the knob (P). Adjust the tilt of the baffle (D) at the conveyor end. Lock the knob (P). CIP 1500 – User and Maintenance Manual... -
Page 19: Control Lever Device
Position 2 “STOP” The rollers are stopped, thus halting the material in-feeding towards the working disk. Position 1 “BACKWARD” The rollers run in the reverse direction, thus removing the material from the working disk. CIP 1500 – User and Maintenance Manual... - Page 20 NOTE: Take all precautions required to avoid hooking with the material dragged into the machine. If necessary, reverse the rotational direction (B) of rollers by pushing the control lever of the distributor to the “BACKWARD” position (1). CIP 1500 – User and Maintenance Manual...
- Page 21 NOTE: In case of operating faults (as excessive vibrations, clogging at the inlet or outlet port, engine malfunctioning or any other trouble), immediately stop the machine to identify and remove the cause for trouble. CIP 1500 – User and Maintenance Manual...
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Page 22: Clogging In The In-Feeding Port
By means of a hooked tool, take out the material clogging the outlet mouth. NOTE: Never use your hands to clear the clogging! Avoid approaching the flywheel with your hands. Close cover tighten setscrews. CIP 1500 – User and Maintenance Manual... -
Page 23: Routine Maintenance
(V). To decrease the rate, clockwise turn the valve. increase rotation speed, counter-clockwise turn the valve . NOTE: The rate must be kept higher than 10 m/min. CIP 1500 – User and Maintenance Manual... -
Page 24: Flywheel Locking For Servicing Activities
Put a wooden wedge (C) as shown in the figure aside, between the machine framework and the disk (D). Once the activity is over, take off the wedge and close the cover by tightening its setscrews (V). CIP 1500 – User and Maintenance Manual... -
Page 25: Adjusting The Blades And Counter-Blades
NOTE: Always check the fastening screws are tight. Once the operation is complete, take off the wedge (B), turn the cover over and lock it with screws. CIP 1500 – User and Maintenance Manual... -
Page 26: Replacing The Blades
Insert the locking wedge. Adjust blades and counter-blade as described at the previous paragraph. Check all screws are tight. Put in place the upper fixed cover and secure it with screws. CIP 1500 – User and Maintenance Manual... -
Page 27: Replacing The Counter-Blade
11.6 Sharpening the blades and counter- blade Sharpening carried considering the original angle of blades and counter-blade (D). NOTE: Carefully sharpen the blade and remove same quantity material assure correct calibration of the flywheel. CIP 1500 – User and Maintenance Manual... -
Page 28: Replacing And Adjusting The Blades (Version With Adjustable Blades)
(B) to draw the blade near the counter- blade Insert a 1-mm template between blades and counter-blade and verify that parallelism precise accurate; Lock the counter-blade and blades with their own screws, by applying 205 N/m driving torque. CIP 1500 – User and Maintenance Manual... -
Page 29: Maintenance Of The Internal Combustion Engine
The MAX. pressure in the system must be 170 Bars. The MAX pressure is factory set and has absolutely not to be modified or tampered with for any reason whatever. CIP 1500 – User and Maintenance Manual... -
Page 30: Lubricating The Flywheel Supports
Check the oil level in the overdrive by looking at the level gauge (L) and top up, when required, using oil type ROOL-OIL EP 460 or equivalent. NOTE: Oil has to be changed every 1000 working hours. CIP 1500 – User and Maintenance Manual... -
Page 31: Checking The Tension/Replacing The Driving Belts
Adjust the belt tensioning by turning the 2 adjusting screws (R) Tighten the screws in the overdrive mount (V). Put the safety guard (A) in place. CIP 1500 – User and Maintenance Manual... - Page 32 (V) Replace the belts Tighten the screw (V) and check the belt tension. Tighten the locknut and the screws (R) Put in place the guard (C) and secure it with fastening screws. CIP 1500 – User and Maintenance Manual...
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Page 33: No-Stress Device
• While the machine is running, the total worked hours cannot be read; however, by holding in the "S" key for 3 seconds, HC 960 displays the daily working hours. CIP 1500 – User and Maintenance Manual... -
Page 34: No-Stress Device Ac 08
Press the “T2” key and set the new values: use the “T1” key to increment the value, the “S” key to select the digits, and finally the “T2” key to acknowledge the setting. CIP 1500 – User and Maintenance Manual... -
Page 35: 13.1 Machine With Tracked Undercarriage
To steer to the right: Shift the right lever to the centre Shift the left lever forwards To steer to the left: Shift the right level forward Shift the left lever to the centre. CIP 1500 – User and Maintenance Manual... - Page 36 (to space out the two tracks). To change the engine speed (r.p.m.) With aboard control To speed up: Shift the lever downwards To speed down: Shift the lever upwards CIP 1500 – User and Maintenance Manual...
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Page 37: Troubles
Para. 13.1 4. No chipping by 1. The feeding 1. See previous paragraph the machine rollers rotate unevenly or do not run at all CIP 1500 – User and Maintenance Manual... - Page 38 CIP 1500 – User and Maintenance Manual...
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Page 39: Electric System
Chapter 16 ELECTRIC SYSTEM 16.1 Electric system of the NO – STRESS device AC 08 CIP 1500 – User and Maintenance Manual... -
Page 40: Machine Identification Dataplate
Address and telephone number of the manufacturer. www.green-technik.com Borbore di VEZZA D'ALBA (CN) ITALY MODELLO - MODEL CIP 1500 MASSA - WEIGHT KG. N SERIE - Nr. SERIES ANNO-YEAR * MADE IN ITALY * CIP 1500 – User and Maintenance Manual... -
Page 41: Machine Dismantling
Oleodynamic components, as e.g. cylinders, have to be disassembled to be then either reused, when reasonable function of their state, or overhauled and recycled, if possible. The oil in the tank, if any, has to be disposed of by authorised skilled operators. CIP 1500 – User and Maintenance Manual... -
Page 42: Guarantee
Our guarantee does not cover the cleaning of operative components. The company GREEN PRODUZIONE S.r.l. declines all responsibility for injury to people or damage to things arising from wrong use or incorrect operation of the machine. CIP 1500 – User and Maintenance Manual... - Page 43 WARRANTY COUPON - The Green Technik guarantee covers this machine for a period of 12 months as from the date of delivery. - The guarantee is to be understood as restricted to the replacement or repair of the parts possibly resulting to be defective, in the manufacturer’s own judgement.
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