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Summary of Contents for Dynaset HPW DUST 200
- Page 1 USER MANUAL HIGH PRESSURE DUST SUPPRESSION HPW DUST 200 HPW DUST 220 DOUBLE DUST HPW DUST 200 DOUBLE DUST HPW DUST 180 DOUBLE DUST HPW DUST 130 DOUBLE DUST Download PDF version from www.Dynaset.com/manuals Keycode: F9KMKS...
- Page 3 Please visit on our website and social media channels for the latest news and updates. www.dynaset.com info@dynaset.com www.facebook.com/dynaset www.youtube.com/dynasetoy www.twitter.com/Dynaset_ofcl www.instagram.com/dynaset_official Subscribe to our newsletter. Follow the QR code! Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 4: Table Of Contents
4.5. CONTROL WIRING 4.5.1. HPW-PUMP/DUST SUPPRESSION ON-OFF SWITCH 4.5.2. HIGH POWER WATER SOLENOID VALVE PUSH-BUTTON 4.5.3. HIGH POWER WATER MODE IN SIGLE WATER CIRCUIT Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... - Page 5 6.2. HYDRAULIC FLUIDS 6.3. CLEAN THE HPW-DUST SYSTEM 6.4. CLEAN WATER FILTER 6.5. TROUBLESHOOTING MANUFACTURER’S LIMITED WARRANTY PRODUCT DISPOSAL DECLARATION OF CONFORMITY TECHNICAL SPECIFICATIONS Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 6 Picture 15: High power water mode in single water circuit Picture 16: Before operating the HPW-DUST system Picture 17: Location of leakage detectors in HPW Picture 18: Clean water filter Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 7: General
Dust boosting system that multiplies the dust suppression power. The HPW-DUST also comes with a power washing pistol for all power washing applications. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 8: Product Identification
Provides dual stage power output. Lower stage is typically set to one third from higher power stage. Lower stage reduces water consumption and higher stage gives extra boost for dust suppression when needed. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 9: Type Plate
• HPW DUST 180 DOUBLE DUST • HPW DUST 130 DOUBLE DUST For specific characteristics of the HPW-DUST System line up READ CHAPTER “10. TECHNICAL SPECIFICATIONS” Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 10: Main Components Of Hpw-Dust System
Picture 2: Main components of HPW-DUST system HPW-Pump High pressure water nozzles Control valves Spray gun with 10m hose Water intake filter Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 11: Safety
Prevent nozzles, water circuit and pipeline from freezing. Draining and air flushing of the water circuit have to performed before ambient temperature reaches 0°C or lower. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 12: Operating Safety
Do not exceed the maximum pressure, temperature or load. 2.3. MAINTENANCE SAFETY ATTENTION Installation and service of hydraulic equipment must be performed by qualified and experienced personnel only. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 13: Warning Labels
Clean surface with solvent detergent before attaching labels. READ OPERATING USE EAR PROTECTION KEEP FROM INSTRUCTIONS. AND SAFETY FREEZING. GOGGLES. BEWARE OF HOT SURFACE. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 14 HIGH PRESSURE DUST SUPPRESSION SAFETY Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 15: Operating Principles
High pressure water mist increases the mass of the dust particles and forces the dust to fall onto the ground. Picture 3: Operating principles Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 16: Hpw-Dust
Dust suppression is controlled with hydraulic solenoid valve of the HPW-Pump. Picture 4: Basic HPW-DUST installation diagram 1. Basic nozzles Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 17: Hpw-Dust Double Dust
Picture 5: Dual Water Circuit installation diagram 1. Basic nozzles 3. High power water solenoid valve 2. High power nozzles Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 18: Single Water Circuit (Swc)
Picture 6: Single Water Circuit installation diagram 1. Basic nozzles 2. Hydraulic valve Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 19: Installation Of The Hpw-Dust System
Oil filter Base machines variable Oil tank displacement pump Solenoid valve Open centre directional DYNASET PC-SAE pressure control valves compensator Oil cooler Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 20: Picture 8: Example Installation To Closed Centre Hydraulic System Without Pc-Sae
Ensure that the hydraulic flow of the base machine is sufficient to run the HPW- DUST system. At least the nominal hydraulic flow must be available to get the maximum dust suppression power. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 21: Hydraulic Fluids
HPW-pump is recommended to install onto bace machines upper structure. It is recommended to use rubber cushions in HPW-pump installation to reduce vibration and noise. Picture 9: Positioning the HPW-pump Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 22: Positioning The Dust Suppression Nozzles
HIGH PRESSURE DUST SUPPRESSION INSTALLATION 4.3.2. POSITIONING THE DUST SUPPRESSION NOZZLES Picture 10: Positioning the dust suppression nozzles Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 23: Positioning The Water Solenoid Valve
Picture 11: Positioning the water solenoid valve Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 24: Installation To A Water Line
Correct feed pressure is 3 to 16 bar. 6. Ensure water temperature is between +5 to +50 Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 25: Control Wiring
The dust suppression push-button is recommended to install into a boom’s control stick. Picture 14: High power water solenoid valve push-button Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 26: High Power Water Mode In Sigle Water Circuit
Basic and high power dust suppression modes in sigle water circuit is controlled by 3-pole switch. Switch controls the hydaulic solenoid valves of HPW-pump. Picture 15: High power water mode in single water circuit Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 27 HIGH PRESSURE DUST SUPPRESSION INSTALLATION Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 28 HIGH PRESSURE DUST SUPPRESSION INSTALLATION Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 29: Operation
The high power dust suppression is intended for discontinuous use, but if the water pipeline is available, the high power mode can be used on continuous basis when necessary. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 30: Working In Cold Temperatures
After tank is empty run the HPW-pump dry for a while until all water is removed from water circuit. ATTENTION! Prevent the HPW-DUST system from freezing. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 31: Maintenance
Sealings replace instructions can be found in HPW User Manual. Picture 17: Location of leakage detectors in HPW NOTE! Maintenance of the HPW-pump according to HPW User Manual! Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 32: Hydraulic Fluids
Keep the HPW-DUST system clean to enable its safe and longlife operation. Check and clean your HPW-DUST system after every work shift. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 33: Clean Water Filter
HPW-DUST system does not work. Check and reconnect hydraulic hoses. Pressure hose should be Hydraulic flow reversed. connected to P-port and return hose to T-port. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 34 Water supply line clogged. thoroughly. Nozzle is clogged Check and clean nozzle filter. Troubleshooting for HPW pump can be found in HPW User Manual. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 35: Manufacturer's Limited Warranty
DYNASET OY or to other location authored by DYNASET OY. Shipment documents must contain: • Purchaser’s name and contact information • Receipt of original purchase • WRN code • Problem description Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 36 • Product that is used in exceptional conditions, considered to cause excessive wear and tear. • Faults caused by nature phenomenon’s like flood, thunder, etc. © DYNASET OY, all rights reserved Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 37: Product Disposal
NOTE! Always act according to the waste legislation, regulations and recommendations in waste disposal and waste recycling issued by your local authorities. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 38 HIGH PRESSURE DUST SUPPRESSION PRODUCT DISPOSAL Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 39: Declaration Of Conformity
If the device has been modified by someone other than the manufacturer or without the manufacturer’s permission, this declaration is not valid. Timo Nieminen R&D Manager Ylöjärvi, Finland 20.04.2016 Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 40 HIGH PRESSURE DUST SUPPRESSION DECLARATION OF CONFORMITY Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 41: Technical Specifications
° C (° F) max. 70 (160 ) Filter ratio, μm 25 or better recommendation Cooling capacity requirement Gallons are U.S. liquid gallons Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 42 HIGH PRESSURE DUST SUPPRESSION TECHNICAL SPECIFICATIONS Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 43 © DYNASET OY, all rights reserved...
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