Summary of Contents for Ecotherm BISOLID Series
- Page 1 INSTALLATION, OPERATION AND MAINTENANCE MANUAL MANUAL FOR INSTALLATION, OPERATION AND MAINTENANCE OF PELLET BOILER OF SERIES BISOLID Pellet boiler Bisolid 20 July 2017 OM-PBBV02/07/2017/EN...
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Page 2: Table Of Contents
INSTALLATION, OPERATION AND MAINTENANCE MANUAL CONTENT page. IMPORTANT INFORMATION ABOUT THE PELLET BOILER OPERATION ......3 1.1. SAFETY INSTRUCTIONS ......................3 PELLET BOILER BISOLID DESIGNATION .................. 5 DESCRIPTION OF PELLET BOILER FROM SERIES BISOLID ..........6 3.1. MAIN INFORMATION ON THE PELLET BURNER BISOLID GP XX_B HC> ......7 3.2. -
Page 3: Important Information About The Pellet Boiler Operation
INSTALLATION, OPERATION AND MAINTENANCE MANUAL IMPORTANT INFORMATION ABOUT THE PELLET BOILER OPERATION Dear Bisolid pellet boiler owners, We would like to congratulate you for your new pellet boiler. By purchasing this quality product from the manufacturer you have chosen a system that ensures higher comfort level and optimized fuel consumption in environmentally protecting and natural resource saving way. - Page 4 INSTALLATION, OPERATION AND MAINTENANCE MANUAL Danger This symbol warns the user about health risks. Warning This symbol warns the user about possible risks and harms to properties and environment. Information This symbol presents text with additional information for the user. WORKS OR ACTIVITIES FOR SETTING THE APPLIANCE IN PROPER TECHNICAL WORKING ORDER Repairs of constructional elements which functions are related to the technical...
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Page 5: Pellet Boiler Bisolid Designation
INSTALLATION, OPERATION AND MAINTENANCE MANUAL PELLET BOILER BISOLID DESIGNATION Type designation of boiler series: Bisolid 18 Example Bisolid Boiler trade name Nominal heating output*, kW * Similar to other models of hot water boilers Bisolid 25 and Bisolid 30. The pellet boilers from series Bisolid are designated to utilize wood pellets as the boiler has a steel made construction. -
Page 6: Description Of Pellet Boiler From Series Bisolid
INSTALLATION, OPERATION AND MAINTENANCE MANUAL DESCRIPTION OF PELLET BOILER FROM SERIES BISOLID The steel made hot water pellet boiler from series Bisolid is designated for heating of local installations with natural or forced water circulation performed with or without circulations pump. -
Page 7: Main Information On The Pellet Burner Bisolid Gp Xx_B Hc
INSTALLATION, OPERATION AND MAINTENANCE MANUAL Fire clay made components mounted in the combustion chamber, which ensure optimal burning process and complete fuel combustion. The ash-tray is positioned at the bottom of the combustion chamber. The ash residues are gathered in it providing easy cleaning. The water inlet and outlet muffs are positioned at the boiler’s back side and are inner threaded with size G1½”, as through them the appliance can be connected to the heating system. - Page 8 INSTALLATION, OPERATION AND MAINTENANCE MANUAL with integrated overheating protection, pipe in which the fuel is transported to the flexible pipe drop zone. The flexible pipe made of special transparent thermo-resistant inflammable material (it melts but does not separate toxic substances) that connects the auger and the burner’s main module.
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Page 9: Main Information On The Fuel Hopper
INSTALLATION, OPERATION AND MAINTENANCE MANUAL Figure 3.3. Arrangement of the main modules of the pellet burner (side view). External auger for fuel transport from hopper to the main burner’s module Flexible pipe Pipe for pellets feeding Main module 3.2. MAIN INFORMATION ON THE FUEL HOPPER The pellet hopper is the “reservoir”... - Page 10 INSTALLATION, OPERATION AND MAINTENANCE MANUAL Figure 3.4. Sectional (assembled) sheet metal pellets hopper with 250kg capacity. Figure 3.5. Sheet metal pellets hopper with capacity of 300 l. Pellet boiler Bisolid OM-PBBV02/07/2017/EN...
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Page 11: Bisolid Pellet Boiler's Technical Data
INSTALLATION, OPERATION AND MAINTENANCE MANUAL BISOLID PELLET BOILER’S TECHNICAL DATA The technical heating data for hot water pellet boiler from series Bisolid are presented in Table 4.1. Table 4.1. Technical heating data for hot water pellet boiler from series Bisolid. PARAMETER DIMENSION VALUE... - Page 12 INSTALLATION, OPERATION AND MAINTENANCE MANUAL Table 4.2. Technical data for hot water pellet boiler from series Bisolid. PARAMETER DIMENSION VALUE Hot water pellet boiler model Bisolid 18 Bisolid 25 Bisolid 30 Boiler weight Boiler water volume dm³ W1- Length of boiler body Overall W –...
- Page 13 INSTALLATION, OPERATION AND MAINTENANCE MANUAL Table 4.3 Technical parameters of hot water solid fuel boilers series Bisolid according to the delegated Regulation (EU) 2015/1187. Model identifier: Hot water pellet boiler Bisolid 18. Stoking mode: Automatic: it is recommended that the boiler be operated with a hot water storag e tank of a volume of at least 360 litre (**) Condensing boiler: no Solid fuel cogeneration boiler: no...
- Page 14 INSTALLATION, OPERATION AND MAINTENANCE MANUAL Energy efficiency index EEI: А+ Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiecny At rated heat (***) At rated heat ƞ 92,4 output output At [30 %/50%] of Р At [30 %/50%] ƞ...
- Page 15 INSTALLATION, OPERATION AND MAINTENANCE MANUAL Model identifier: Hot water pellet boiler Bisolid 25. Stoking mode: Automatic: it is recommended that the boiler be operated with a hot water storag e tank of a volume of at least 500 litre (**) Condensing boiler: no Solid fuel cogeneration boiler: no Combination boiler: no...
- Page 16 INSTALLATION, OPERATION AND MAINTENANCE MANUAL Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiecny (***) 93,9 At rated heat At rated heat ƞ output output 94,1 At [30 %/50%] of Р At [30 %/50%] ƞ р rated heat of rated heat output, if...
- Page 17 INSTALLATION, OPERATION AND MAINTENANCE MANUAL Model identifier: Hot water pellet boiler Bisolid 30. Stoking mode: Automatic: it is recommended that the boiler be operated with a hot water storag e tank of a volume of at least 600 litre (**) Condensing boiler: no Solid fuel cogeneration boiler: no Combination boiler: no...
- Page 18 INSTALLATION, OPERATION AND MAINTENANCE MANUAL Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiecny (***) 91,7 At rated heat At rated heat ƞ output output 90,4 At [30 %/50%] of Р At [30 %/50%] ƞ р rated heat of rated heat output, if...
- Page 19 INSTALLATION, OPERATION AND MAINTENANCE MANUAL Table 4.4. Standard for wood pellets EN ISO 17225-2:2014 Parameter Dimension Class A1 Class A2 Class B Length (L) 3,15 ≤ L≤ 40 3,15 ≤ L≤ 40 3,15 ≤ L≤ 40 Diameter (D) 6±1 6±1 6±1 8±1 8±1...
- Page 20 INSTALLATION, OPERATION AND MAINTENANCE MANUAL The hot water pellet boiler from series Bisolid overall dimensions are presented on the next figures. Figure 4.1. View of hot water pellet boiler from series Bisolid (overall sizes) – front view. Figure 4.2. View of pellet boiler from series Bisolid - top view. Pellet boiler Bisolid OM-PBBV02/07/2017/EN...
- Page 21 INSTALLATION, OPERATION AND MAINTENANCE MANUAL Figure 4.3. View of hot water pellet boiler from series Bisolid (overall and connection sizes) – rear side view. Pellet boiler Bisolid OM-PBBV02/07/2017/EN...
- Page 22 INSTALLATION, OPERATION AND MAINTENANCE MANUAL Figure 4.4. View of pellet boiler Bisolid. Boiler’s top cover panel Boiler’s convection tracts cover Boiler’s combustion chamber cover Boiler’s combustion chamber door cover panel Pellet burner mounting flange Pellet boiler Bisolid OM-PBBV02/07/2017/EN...
- Page 23 INSTALLATION, OPERATION AND MAINTENANCE MANUAL Figure 4.5. Cross section view of the hot water pellet boiler from series Bisolid with presented direction of the flue gasses and main construction modules. Boiler’s top cover panel Flue gas outlet to chimney Flue gas “third pass” of the boiler Flue gas “second pass”...
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Page 24: Mounting And Installation Of Pellet Boiler Bisolid
INSTALLATION, OPERATION AND MAINTENANCE MANUAL MOUNTING AND INSTALLATION OF PELLET BOILER BISOLID 5.1. REQUIREMENTS FOR INSTALLATION OF PELLET BOILER BISOLID When installing the hot water pellet boiler from series Bisolid is necessary to meet the following basic requirements: The room anticipated to install the boiler must provide a constant flow of fresh air needed for combustion and good ventilation. -
Page 25: Mounting Of Hot Water Pellet Boiler Bisolid
INSTALLATION, OPERATION AND MAINTENANCE MANUAL transport auger – for servicing and maintenance, fuel hopper – for refueling and cleaning. 5.3. MOUNTING OF HOT WATER PELLET BOILER BISOLID The installation of hot water pellet boiler from series Bisolid requires preparation of and initial project in accordance with applicable standards and regulations: For the heating system - EN 303-5:2012 - "Heating boilers. -
Page 26: Methodic For Installation Of Boiler
INSTALLATION, OPERATION AND MAINTENANCE MANUAL Do not put flammable materials over pellet boiler’s top side or near it within the safety distance. The requirements for installation and operation of transport fuel auger from the fuel hopper to burner’s main module are given in its manual for installation, operation and maintenance. -
Page 27: Connecting To The Heating Installation
INSTALLATION, OPERATION AND MAINTENANCE MANUAL 5.4.2. CONNECTING TO THE HEATING INSTALLATION As next the hot water pellet boiler from series Bisolid must be connected to the heating installation by using proper fittings – has to be performed according to the preliminary prepared technical project. -
Page 28: Mounting The Fire-Clay Made Directing Bricks
INSTALLATION, OPERATION AND MAINTENANCE MANUAL Figure 5.3. View of mounted pellet burner from series Bisolid GP xx_B hc>. 5.4.4. MOUNTING THE FIRE-CLAY MADE DIRECTING BRICKS The fire clay bricks, delivered with the boiler kit, should be mounted in the heat exchanger’s combustion chamber (during transportation of the system the bricks are packed and placed in the ash drawer inside the boiler’s combustion chamber). -
Page 29: Positioning/Check Of The Ash Cleaning Section Cover
INSTALLATION, OPERATION AND MAINTENANCE MANUAL 5.4.5. POSITIONING/CHECK OF THE ASH CLEANING SECTION COVER Figure 5.5. The boiler’s cover cap after its second flue pass is positioned correctly. Cover cap, closing the flue tract The correct positioning of the cover is very important with regards to the boiler’s efficient and reliable operation. - Page 30 INSTALLATION, OPERATION AND MAINTENANCE MANUAL Figure 5.6. The directing cover panel is dismounted and the boiler flue outlet can be clearly seen. The directing cover panel is placed over the boiler’s side, before its correct positioning Figure 5.7. Directing cover panel – correct positioning. The directing cover panel is positioned correctly...
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Page 31: Mounting Of The Boiler's Horizontal Covers
INSTALLATION, OPERATION AND MAINTENANCE MANUAL 5.4.7. MOUNTING OF THE BOILER’S HORIZONTAL COVERS Figure 5.8. Covers positioning of hot water pellet boiler from series Bisolid. 5.4.8. MOUNTING OF THE COVER OVER THE BOILER’S CONVECTION TRACT This cover is equipped with protection plate, made of stainless steel. Figure 5.9. -
Page 32: Mounting Of The Cover Over The Boiler's Combustion Chamber
INSTALLATION, OPERATION AND MAINTENANCE MANUAL 5.4.9. MOUNTING OF THE COVER OVER THE BOILER’S COMBUSTION CHAMBER This cover is equipped with isolating plane, designated for operation under high temperatures in the boiler’s combustion chamber. Figure 5.10. Directing cover over the boiler’s combustion chamber. The directing cover over the boiler’s convection tract and directing cover over the boiler’s combustion chamber are different and their positions must not be changed. -
Page 33: Mounting Of The Fuel Transport Auger To The Burner
INSTALLATION, OPERATION AND MAINTENANCE MANUAL Figure 5.11. Description of electrical connectors mounted on the rear side of the boiler’s cover. Switch “START” Room thermostat connector Communication connector Pellet burner connector Emergency thermostat Switch “POWER” Electrical fuse Power supply connector The manometer serves to indicate the pressure of the circulations water in the boiler’s heat exchanger. -
Page 34: Filling Up The Fuel Transport Auger
INSTALLATION, OPERATION AND MAINTENANCE MANUAL The tilting angle (between the auger’s pipe axis and the horizontal plane) influences directly its production rate, i.e. the fuel feeding rate that it will provide at certain operation mode. Therefore if this angle is changed it will be necessary to re-adjust the burner in order to provide certain heating output. - Page 35 INSTALLATION, OPERATION AND MAINTENANCE MANUAL Figure 5.12. The exemplar hydraulic diagram for connecting a hot water boiler from series Bisolid to a heating installation. The exemplar hydraulic diagram is for information only, and can not be used as practically implemented hydraulic scheme. Table 5.1 Description of the elements indicated in Figure 5.12.
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Page 36: Initialization Of The System To Operation
INSTALLATION, OPERATION AND MAINTENANCE MANUAL INITIALIZATION OF THE SYSTEM TO OPERATION The system, consisting of hot water pellet boiler from series Bisolid and automated pellet burner with manually cleaning from series Bisolid GP xx_B hc>, must be initiated to operation only by specialized company, authorized for such activities. -
Page 37: Initialization To Operation Of The Boiler Bisolid
INSTALLATION, OPERATION AND MAINTENANCE MANUAL 6.2. INITIALIZATION TO OPERATION OF THE BOILER BISOLID 6.2.1. GENERAL CONDITIONS There are the following general conditions which must be observed during the initialization of pellet boiler from series Bisolid in operation: The hot water pellet boiler servicing/handling must be performed by observing the requirements presented in the operation and maintenance manual. -
Page 38: Switching Of The System On
INSTALLATION, OPERATION AND MAINTENANCE MANUAL The fuel hopper must be filled with wood pellets, in order the feeding device to transport them to the burner zone. 6.2.3. SWITCHING OF THE SYSTEM ON System’s switching on can be performed by the switch –“POWER”, positioned on the hot water pellet boiler from series Bisolid. -
Page 39: Parameters For Adjustment Of Pellet Burner Bisolid Gp Xx_B Hc
INSTALLATION, OPERATION AND MAINTENANCE MANUAL The manufacture company guarantees efficient and reliable operation of the system: hot water pellet boiler from series Bisolid and automated pellet burner with manually cleaning from series Bisolid GP xx_B hc>, ONLY within the system’s operation range, presented in Table 4.2 from this manual. 6.2.5. -
Page 40: Adjustment Of The Boiler Heating Output
INSTALLATION, OPERATION AND MAINTENANCE MANUAL lower than 60 C, because there is possibility for overcooling of the flue gasses, respectively for water vapors condensation as a product from the fuel combustion. Continues operation of the appliance below its minimum heating output is not recommended, as presented in Table 4.1, because such operation modes are inefficient and not economic. -
Page 41: Switching The Boiler Operation Off
INSTALLATION, OPERATION AND MAINTENANCE MANUAL 6.7. SWITCHING THE BOILER OPERATION OFF The system operation can be stopped by stopping the pellet burner from series Bisolid GP xx_B hc>. Detailed information is presented in the pellet burner with manually cleaning from series Bisolid GP xx_B hc>... -
Page 42: Servicing And Maintenance Of The Pellet Boiler Bisolid
INSTALLATION, OPERATION AND MAINTENANCE MANUAL In case of emergency situation that is not presented in the automated pellet burner from series Bisolid GP xx_B hc> manual, neither in this manual, should you ask for assistance by the retail company which services and maintains the system. - Page 43 INSTALLATION, OPERATION AND MAINTENANCE MANUAL Figure 6.2. Cleaning of the ash from the hot water boiler. Open the combustion chamber door and take out the ash container, positioned at the bottom of the hot water boiler. The ash has to be gathered in fire-proof containers (or other proper containers), then place the ash tray back to its original position and close the door.
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Page 44: Warranty And Warranty Conditions
INSTALLATION, OPERATION AND MAINTENANCE MANUAL - When a device is switched off by the user, it is necessary waiting for the complete combustion of residual fuel according to pellet burner operational manual. The cleaning of the pellet burner, which is carried out from outside with the help of the mechanism for cleaning, does not require protective equipment. -
Page 45: Actions After Expiry Of The Boiler Life Cycle
INSTALLATION, OPERATION AND MAINTENANCE MANUAL The warranty is valid only when the purchase invoice and original warranty card are presented. The automated pellet burner with manually cleaning from series Bisolid GP xx_B hc> has its own warranty card and it is necessary also to be completed. 6.11. -
Page 46: Troubleshooting
INSTALLATION, OPERATION AND MAINTENANCE MANUAL TROUBLESHOOTING The possible failures and the methods for removal have to be well known in case of trouble with the system operation. In the automated pellet burner from series Bisolid GP xx_B hc> manual book a table for the possible failures and their troubleshooting has been presented. Additional information is filled in the next table that might be helpful to the end users or to the servicing technicians. - Page 47 INSTALLATION, OPERATION AND MAINTENANCE MANUAL cover cap, press the button and screw the cap back) and after that switch the system on by restarting it. No ignition No pellets in the fuel The hopper must be refueled hopper No pellets in the burner The process of initial fuel firing can be zone renewed by restarting the burner.
- Page 48 INSTALLATION, OPERATION AND MAINTENANCE MANUAL activation of its install additional flue extraction fan emergency and/or change the chimney* thermostat Other, not presented Ask for servicing assistance failures * In case the chimney’s operation parameter values are bellow the required minimum, prescribed for reliable operation of the hot water pellet boiler, it is mandatory to install flue extraction fan module.
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Page 49: Wiring Diagram Of Pellet Boiler Bisolid In A System With Pellet Burner Bisolid Gp Xx_B Hc
INSTALLATION, OPERATION AND MAINTENANCE MANUAL WIRING DIAGRAM OF PELLET BOILER BISOLID IN A SYSTEM WITH PELLET BURNER BISOLID GP XX_B HC> Figure 8.1 shows the principal wiring diagram of the control board of pellet boiler from series Bisolid, operating in a system with pellet burner with manually cleaning from series Bisolid GP xx_B hc>. - Page 50 INSTALLATION, OPERATION AND MAINTENANCE MANUAL Figure 8.1. Principal wiring diagram of the control board of pellet boiler from series Bisolid, operating with pellet burner from series Bisolid GP xx_B hc>. Pellet boiler Bisolid OM-PBBV02/07/2017/EN...
- Page 51 INSTALLATION, OPERATION AND MAINTENANCE MANUAL Figure 8.2. Wiring diagram of the panel with connectors for connecting of the pellet burner. Pellet boiler Bisolid 20 July 2017 OM-PBBV02/07/2017/EN...
- Page 52 INSTALLATION, OPERATION AND MAINTENANCE MANUAL Supplier: Address: City: Street: Tel.: Fax.: http:// Reserved rights for technical changes! Pellet boiler Bisolid OM-PBBV02/07/2017/EN...
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