Summary of Contents for IKOM ZQZ5160GLQ
- Page 1 IKOM Construction Machinery Intelligent Asphalt Distributor INTELLIGENT ASPHALT DISTRIBUTOR Operation Manual HANGZHOU IKOM CONSTRUCTION MACHINERY CO., LTD www.ikommachinery.cn...
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Page 2: Table Of Contents
IKOM Construction Machinery Intelligent Asphalt Distributor Table of Contents ........................3 Introduction ............4 1. Equipment purpose ............4 2. Basic advantages ........... 5 3. Description on the Manual ........................6 Precautions .......... 6 1. Precautions on the use of equipment .......... -
Page 3: Introduction
IKOM Construction Machinery Intelligent Asphalt Distributor I. Introduction Fig. 1 Intelligent asphalt sprayer model diagram (Only for reference; all in kind prevail) Name Qty. Name Qty. Car chassis Asphalt spray cylinder Power Take Off Rear Tail Light Hydraulic oil pump... -
Page 4: Equipment Purpose
Table 1 Intelligent asphalt sprayer Model Diagram Components Table 1. Equipment purpose Intelligent asphalt sprayer is a high-tech product developed by IKOM Construction Machinery Co., Ltd. to meet the new asphalt construction technology at home and abroad. It is a special... -
Page 5: Description On The Manual
IKOM Construction Machinery Intelligent Asphalt Distributor Asphalt tank is wrapped with a stainless steel outer layer , using aluminum silicate insulation materials to ensure good insulation properties. With an independent generator, the asphalt can be warmed up without starting the chassis of the car, saving diesel, and it can also supply the power to other lighting equipment on the construction site ... -
Page 6: Precautions
IKOM Construction Machinery Intelligent Asphalt Distributor II. Precautions 1. Precautions on the use of equipment ① Because the surface temperature of the working devices and pipes of the asphalt sprayer during the working process (including spraying, heating, and filling asphalt and so on) is very high, please... -
Page 7: Precautions On The Use Of Chassis
IKOM Construction Machinery Intelligent Asphalt Distributor and at the low-speed position. To shift the gear, this can be done only when the truck is running at the low speed or stops and when the car clutch is stepped down. ⑮... -
Page 8: Product Parameters And Main Construction
IKOM Construction Machinery Intelligent Asphalt Distributor III. Product parameters and main construction Upper structure parameters and configuration: Tank volume 5000-12000 L Hydraulic pump CBQ-F550 Hydraulic motor XM90 Asphalt pump QGB450/QGB950 Controller ZM-IC Burner G20 (RIELLO) Generator EC6500CX Spray width 6000 mm... -
Page 9: All System Structures And Their
IKOM Construction Machinery Intelligent Asphalt Distributor All system structures and working principle 1. Control system The electrical control system is divided into two parts: DC circuit (DC24V, chassis power supply) and AC circuit (AC220V, generator set power supply). DC circuit consists of power take-off, reducer, cooler, hydraulic reversing valve, rear nozzle lift, rear work light control circuit and automatic control system circuit. - Page 10 IKOM Construction Machinery Intelligent Asphalt Distributor Fig. 3 Hydraulic power and transmission system model diagram (Only for reference; all in kind prevail) Name of part Description Truck-mounted gearbox Power Take Off （P.T.O） Hydraulic system pressure gauge System pressure 14MPa Electric proportional valve...
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Page 11: Asphalt Pipe And Spraying System
IKOM Construction Machinery Intelligent Asphalt Distributor 3. Asphalt pipe and spraying system Asphalt pipe and spraying system consist of asphalt pumps, asphalt tanks, asphalt spray rod assemblies, asphalt pipelines, and valves. See Figure 4, Figure 5, and Figure 6 for details. - Page 12 IKOM Construction Machinery Intelligent Asphalt Distributor Fig. 6 Asphalt cylinder nozzle assembly model diagram (Only for reference; all in kind prevail) Name of part Qty. Marks 1（1） Asphalt spray rod 1（2） Small asphalt cylinder 1（3） Asphalt nozzle 2 ④ No. 4 valve - large circulation oil outlet...
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Page 13: Asphalt Pipeline Cleaning System
IKOM Construction Machinery Intelligent Asphalt Distributor 4. Asphalt pipeline cleaning system The pipeline cleaning system is divided into diesel cleaning and high pressure air flushing. The diesel cleaning part consists of a diesel tank (tube), an oil inlet ball valve, and piping. When diesel is used for cleaning, the asphalt pump rotates at a low speed, and the diesel is discharged through the oil inlet copper ball valve, the asphalt filter, the asphalt pump, and the asphalt nozzle. -
Page 14: Heat Transfer Oil And Heating System
IKOM Construction Machinery Intelligent Asphalt Distributor Fig. 9 Right view of the model diagram of the asphalt pipeline cleaning system (Only for reference; all in kind prevail) 1. Oil inlet copper ball valve 2. Main pipe air valve 3. Air check valve 4. Diesel cleaning fuel tank 5. Air reservoir 6. - Page 15 IKOM Construction Machinery Intelligent Asphalt Distributor Fig. 11 Burner heating system model diagram (Only for reference; all in kind prevail) 1. U-type combustion chamber 2. Heat transfer oil heating chamber 3. Burner 4. Diesel filter 5. Chassis fuel tank 6. Heat transfer oil temperature control box 7. Exhaust chimney...
- Page 16 IKOM Construction Machinery Intelligent Asphalt Distributor Fig. 13 Heat transfer oil circulation heating system model diagram (Only for reference; all in kind prevail) A.1.5" Cut-off valve B.1" Cut-off valve C.0.5" Cut-off valve D. Heat transfer oil pump E. Heat transfer oil motor F. Heat transfer oil pressure gauge G. Heat transfer oil inlet F.
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Page 17: Use And Operation Process
IKOM Construction Machinery Intelligent Asphalt Distributor V. Use and operation process The correct use of asphalt sprayer and compliance with various operating procedures can give full play to the mechanical efficiency and maintain good mechanical performance, thereby increasing productivity and reducing construction costs. - Page 18 IKOM Construction Machinery Intelligent Asphalt Distributor the filler port, especially for hot asphalt, so as not to overflow; 2.In order to avoid too long heating time, it is very unfavorable to equipment life and work efficiency. The filling asphalt must meet the following temperature requirements: the temperature of ordinary heavy-load hot asphalt pavement is above 160°C;...
- Page 19 IKOM Construction Machinery Intelligent Asphalt Distributor (2) Start the vehicle Start the engine of the vehicle and check the gas pressure gauge on the car dashboard. When the pressure is ≥ 0.6MPa, turn off the engine of the vehicle and step down the clutch to make the vehicle gear in neutral. Turn the Power Take Off (P.T.O) switch of the front console in the cab to "ON"...
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Page 20: Transport
IKOM Construction Machinery Intelligent Asphalt Distributor Fig. 18 Rear control cabinet control panel diagram During the self-suction operation, observe whether there is asphalt flowing from the small asphalt circulation return port through the manhole; if no asphalt flows from the return port when the... - Page 21 IKOM Construction Machinery Intelligent Asphalt Distributor Engine Switch Voltmeter Start Handle Start Handle Throttle Control Bar Battery Fig. 19 Generator Set Diagram (3)Open the master heat transfer oil outlet valve, the heat transfer oil asphalt pipeline oil distribution valve, and close the other valves.
- Page 22 IKOM Construction Machinery Intelligent Asphalt Distributor Fig. 21 Heat transfer oil temperature controller diagram Fig. 22 Burner diagram 1. Burner Recovery Button 2. Burner 3. Burner Nozzle 4. Combustion Chamber The burner operating voltage is 220V. Be careful to prevent electric shock.
- Page 23 IKOM Construction Machinery Intelligent Asphalt Distributor (2)Open the asphalt tank outlet valve, the asphalt small-circulation return valve, and close the other asphalt pipeline valve, as shown in Figure 17. (3)On the rear console, turn the “foreground-background selector switch” on the rear console to “background”...
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Page 24: Spray Operation (Post Spray And Manual Spray)
IKOM Construction Machinery Intelligent Asphalt Distributor If found that the heat transfer oil is not pressured or the temperature does not increase continuously when heating the asphalt, discharge the air (that is, open the heat transfer oil exhaust valve, as shown in Figure 13-C). - Page 25 IKOM Construction Machinery Intelligent Asphalt Distributor Master air source valve Fig. 24 Front console and master air source valve diagram Asphalt large circulation cycle process: Asphalt Tank → Asphalt Tank Outlet Valve → Asphalt Filter → Asphalt Pump → Asphalt Large Circulation Outlet Valve → Left Asphalt Hose → Rear Spray Rod → Right Asphalt Hose →...
- Page 26 IKOM Construction Machinery Intelligent Asphalt Distributor Fig. 18 Rear control cabinet control panel diagram Fig. 24 Front console diagram (8)Adjust the asphalt spray ①According to different construction requirements, the type of asphalt, the asphalt spraying amount (asphalt pump speed), the spraying width (number of the open nozzle), and the distance to start the spray can be set before spraying (Note: Click on the user menu "USER"...
- Page 27 IKOM Construction Machinery Intelligent Asphalt Distributor ②Click the working parameter setting shortcut key “SCHEME” to enter the working parameter setting interface, and click the setting button shown in Figure 27; according to the construction needs, set the amount of asphalt spray (asphalt pump speed), the asphalt spray width (the number of open nozzles), the asphalt type and the spray starting distance;...
- Page 28 IKOM Construction Machinery Intelligent Asphalt Distributor Background emergency spray When the spray preparation is completed, control the spray rod lift switch to adjust the spray rod leave the ground about 250 to 300mm, and then expand the left and right spray rods to make all spray rods in the straight line, and then open the asphalt circulation pump and the asphalt pump and turn on the master spray switch (NOZZLE - "ON") to spray;...
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Page 29: Clean Pipeline
IKOM Construction Machinery Intelligent Asphalt Distributor (3)Turn on the power switch (POWER--“ON”) of the rear control cabinet, and turn the foreground-background selector switches to the background (SWITCH--“BACKGROUND”), and turn the asphalt circulation valve to the self-suction cycle, and turn on the asphalt pump switch ( PUMP - "ON"), as shown in Figure 18;... - Page 30 IKOM Construction Machinery Intelligent Asphalt Distributor open the diesel fuel inlet copper ball valve, and turn on the nozzle switch (NOZZLE--“ON”) on the rear console control panel. First open 2-3 groups of nozzle for cleaning, and then open the remaining nozzles for cleaning.
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Page 31: End Of Operation
IKOM Construction Machinery Intelligent Asphalt Distributor Close the diesel fuel inlet ball valve, and close the asphalt circulation return valve, and open the hand spray air valve, and blow off the asphalt from the manual spray hose, the manual spray rod and nozzle;... -
Page 32: Maintenance Of Equipment
IKOM Construction Machinery Intelligent Asphalt Distributor VI. Maintenance of equipment New vehicle run-in and maintenance ① The new car has a run-in period of 2500km and the operating time of 60h. ② Within 2500KM traveling mileages of the new truck, you must go to the special repair station of the car chassis to do “maintenance handling”;... - Page 33 IKOM Construction Machinery Intelligent Asphalt Distributor months (300h). Replace the hydraulic oil once yearly afterwards. The hydraulic oil can be used again after filtering by 5μm or below filter if not degraded. ② Replace oil suction and return filters for first operation if more than three months (300h) and then replace them yearly afterwards.
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Page 34: Error Analysis And Troubleshooting
IKOM Construction Machinery Intelligent Asphalt Distributor VII. Error analysis and troubleshooting The following table is for reference only. If you cannot correctly determine the fault for troubleshooting, please contact our company's after-sales service department. Error Cause Solution Power takeoff can not be 1. - Page 35 IKOM Construction Machinery Intelligent Asphalt Distributor hose is clogged 2. Clean filter and blow the oil 3. Burner is deposited or hose with high-pressure air clogged 3. Remove and clean burner 4. Oil pump is worn and oil 4. Replace the burner oil pump...
- Page 36 IKOM Construction Machinery Intelligent Asphalt Distributor the different grade or the water content is too high Asphalt pump leaked Filler at the journal is worn Tighten the nut appropriately or add the packing Table 6...
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Page 37: Attached Figure Electrical Schematic Diagram
IKOM Construction Machinery Intelligent Asphalt Distributor VIII. Attached Figure Electrical Schemat ic Diagram Fig. 1 Electrical wiring diagram... - Page 38 IKOM Construction Machinery Intelligent Asphalt Distributor Fig. 2 Controller wiring diagram...
- Page 39 IKOM Construction Machinery Intelligent Asphalt Distributor Fig. 3 Background wiring diagram...