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Ponsel ACTEON 2020 Redox-Temperature User Manual

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User manual
ACTEON 2020
Redox-Temperature
User manual
PONSEL
Ref.: NOTICE_ACTEON_2020_v003
V : 003
1/57

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Summary of Contents for Ponsel ACTEON 2020 Redox-Temperature

  • Page 1 User manual ACTEON 2020 Redox-Temperature User manual PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 1/57...
  • Page 2 - Check all connections before turning the power on. - Do not use damaged equipment: it may represent a hazard and should be labelled as faulty. - Repairs must only be carried out by the manufacturer or by a Ponsel after-sales service. PONSEL Ref.: NOTICE_ACTEON_2020_v003...

  • Page 3: Table Of Contents

    6.2.1 Automatic zero measurement error .......................32 6.2.2 240mV or 470mV buffer solution calibration error ................32 Temperature sensor calibration error message information ...............32 6.3.1 0°C calibration error ..........................32 6.3.2 Ambient water calibration error ......................33 PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 3/57...
  • Page 4 13.1.2 Description............................52 13.1.3 Activation..............................53 13.1.4 Maintenance ............................53 13.1.5 Cleaning ..............................53 13.2 Temperature sensor..........................53 13.2.1 Maintenance ............................53 13.2.2 Mechanical diagram..........................54 14 QUESTIONS & ANSWERS.................. 55 14.1 Display screen troubleshooting .......................55 15 APPENDIX: ......................56 PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 4/57...
  • Page 5 Figure 9 - Installing a temperature sensor in a pipe ....................15 Figure 10 - Redox sensor diagram ........................52 Figure 11 - Resetting ACTEON 2020........................55 Figure 12 - Transmitter wiring terminal layout..................... 56 PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 5/57...

  • Page 6: The Measuring System

    With very low conductivity (less than 50µS/cm) and contaminating media, iIt is recommended to use a filling sensor for cold liquids. Glass bodied Eh filling sensor with 10-metre cable PONCPC-EH-RV-10 connection 1.1.3 A temperature sensor PONCPC-T-10 Temperature sensor with 10m cable connection (perch- mounting or in-pipe installation) PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 6/57...

  • Page 7: Accessories

    10-metre tube for connecting the tank to the strainer and for filling systems PONCREP-EH-RV Filling system strainer 1.2.4 Consumables Additional ACTEON 2020 user manual PONMANU-2020-EH-T KCI (1M) for EH filling sensors PONKCL-1M KCI (2M) for EH filling sensors PONKCL-2M PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 7/57...

  • Page 8: Sensor Connector Adapter

    PONEHSOL240 Buffer solution for Redox meters: 470mV at 25°C, 125ml bottle PONEHSOL470 1.2.5 Sensor connector adapter These adapters are used to connect Acteon 2000 units to PONSEL sensors with connectors. ACTEON 2020 adapter for PONCPC-EHAN-S10 and PONCPC-EH-S10 PONADAP-EHAN sensors PONADAP-T...

  • Page 9: Installation

    User manual 2 Installation 2.1 Mounting the ACTEON 2020 transmitter box ACTEON 2020 mounting diagram Dimensions (mm) 156.5 195.3 Figure 1 - Transmitter mounting diagram PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 9/57...

  • Page 10: Connecting The Acteon 2020 Transmitter And Redox And Temperature Sensors

    Distance Transmitter – sensors < 10 m Power supply cable (230V~ or 24VDC) Line out cable Relay cable (2 channels) 4-20mA cable (2 channels) Redox (ORP) sensor Temperature sensor (PONCPC-T-10) Figure 2 - Installing a measuring system PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 10/57...

  • Page 11: Acteon 2020 Wiring

    Redox (ORP) sensor Temperature sensor Connection box (PON-BJAI-E PH/EH/T) Figure 3 – Installation with a connection box with integrated pre-amplifier 2.2.1 Acteon 2020 wiring See appendix (§15) at the end of the document. PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 11/57...

  • Page 12: Tank-Mounting

    2.3.2 Installing the sensor with a sensor-holder perch (elbowed or straight) and nozzle (PONPPCC-PH/EH or PONPPCD-PH/EH) 45° Sensor-holder perch Liquid level Glued connector Flow direction of liquid Sensor-holder nozzle 50cm Lock- nut minimum Sensor in the nozzle Figure 5 – PVC Elbowed Sensor-Holder Perch PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 12/57...

  • Page 13: Figure 6- Cross Section Diagram Of The Sensor Nozzle Without Cleaning System

    Water earth cable Nozzle (PONBUSE-PH/EH/T) EH SENSOR (PONCPC-EHAN-10) Figure 6- Cross section diagram of the sensor nozzle without cleaning system Comment: The line out cable is to be connected to the ACTEON 2000 earth terminal. PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 13/57...

  • Page 14: Installing An Elbowed Sensor-Holder Perch (Ref: Ponppcc-Cir) Or Straight Sensor-Holder Perch (Ref: Ponppcd-Cir) On Qrpm (Ref: Ponspfr And Ponspfr2)

    Figure 7 – Installing a perch on a QRPM with one or two sliders A second slider may be added to install a second sensor-holder perch for the temperature sensor (see diagram above). PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 14/57...

  • Page 15: In-Pipe Installation

    Tee (PON4020) 20x27 connectors Figure 8 - Installing a temperature sensor inside a pipe Temperature sensor (PONCPC-T-10) Sleeve (PONAP1) Tee (PON4020) 20x27 connectors Figure 9 - Installing a temperature sensor in a pipe PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 15/57...

  • Page 16: Acteon 2020 Transmitter

    Control screen Quarter-turn screw to seal cover PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 16/57...

  • Page 17: Block Diagram Of Acteon 2020 Menus

    4-20mA output calibration (§9.3.2) Threshold adjustment in mode 1 (§0) Relay adjustment Threshold adjustment in mode 2 (§9.4.2) Measure unit configuration (§9.5) Language configuration (§9.6) Factory default configuration reminder (§9.7) GENERAL INFORMATION PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 17/57...

  • Page 18: The Measurement Window

    Comment: The following icon is displayed if the temperature is higher than the operating temperature (55°C) R1 and R2 relays: state and operating Contact is inactive. mode Contact is active. ACTEON menu Trend line can be configured from 1 min to 24 hours (with automatic scaling) PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 18/57...

  • Page 19: Calibrating The Acteon 2020

    ACTEON menu Select the menu then press ENTER SENSORS CALIBRATION CALIBRATION ORP SENSOR Gain adjust Complete calibration Theoretical calibration TEMPERATURE SENSOR Gain adjust Complete calibration Theoretical calibration ENTER: Validate the choice PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 19/57...

  • Page 20: Two Point Redox (Orp) Sensor Calibration (Complete Calibration)

    ENTER: Start calibration cursor in the name section. Use the keys to change the letters. (The scrolling order of the letters is A…Z,0..9,?,>,space ) Enter your name or reference then press ENTER PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 20/57...
  • Page 21 ESC: Leave the current slope ENTER: Validate the new slope the buffer value (from 0mV to 999mV) AWAIT MEASUREMENT STABILISATION Press the ENTER key to confirm the second calibration point PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 21/57...
  • Page 22 (see "Error message information" chapter §6.2.2) ACTEON 2020 ORP MEASURE Comment: The measurement window is 20.00 displayed again once the °C calibration has been Mode1 correctly carried out. -24 hrs MEAS CONF HIST INFO PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 22/57...

  • Page 23: Redox Sensor Slope Adjustment

    WAIT: Nonstable measurement Use the keys to ESC: Leave the current slope adjust the buffer value (0mV to ENTER: Validate the new slope 999mV) AWAIT MEASUREMENT STABILISATION Press the ENTER key to confirm gain adjust. PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 23/57...
  • Page 24 (see "Error message information" chapter §6.2.2) ACTEON 2020 ORP MEASURE Comment: The measurement window is 20.00 displayed again once gain °C adjust has been correctly Mode1 carried out. -24 hrs MEAS CONF HIST INFO PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 24/57...

  • Page 25: Returning To Redox Measurement Theoretical Calibration

    ENTER to return to the theoretical coefficients. ACTEON 2020 ORP Indicates that the device has MEASUR been calibrated with the theoretical coefficients. THEOR CAL 20.00 °C Mode1 -24 hrs MEAS HIST CONF INFO PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 25/57...

  • Page 26: Two Point Temperature Sensor Calibration (Complete Calibration)

    (The scrolling order of the letters is A…Z,0..9,?,>,space) Enter your name and reference and press ENTER. Immerse the sensor in a water and crushed ice mixture at 0.00°C. PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 26/57...
  • Page 27 WAIT: Nonstable measurement Use the keys to adjust the ESC: Leave the current slope ENTER: Validate the new slope water temperature value. AWAIT MEASUREMENT STABILISATION Press the ENTER key to confirm the second calibration point. PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 27/57...
  • Page 28 (see "Error message information" chapter §6.2.2) ACTEON 2020 Redox MEASURE Comment: The 20.00 °C measurement window is displayed again once the Mode1 calibration has been -24 hrs correctly carried out. MEAS HIST CONF INFO PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 28/57...

  • Page 29: Temperature Sensor Slope Adjustment

    WAIT: Nonstable measurement Use the keys to adjust the ESC: Leave the current slope ENTER: Validate the new slope ambient water temperature value. AWAIT MEASUREMENT STABILISATION Press the ENTER key to confirm slope adjustment. PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 29/57...
  • Page 30 (see "Error message information" chapter §6.3.2) ACTEON 2020 ORP MEASURE Comment: The measurement window is 20.00 displayed again once gain °C adjust has been correctly Mode1 carried out. -24 hrs MEAS CONF HIST INFO PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 30/57...

  • Page 31: Returning To Temperature Measurement Theoretical Calibration

    Enter: Validate the choice Use the keys to select the procedure confirmation. Select and press ENTER to return to the theoretical coefficients. ACTEON 2020 ORP MEASURE 20.00 °C Mode1 -24 hrs MEAS CONF HIST INFO PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 31/57...

  • Page 32: Redox Sensor Calibration Error Message

    3) Clean the platinum electrode (the sensor's response will be weak if the platinum electrode is soiled). 6.3 Temperature sensor calibration error message information 6.3.1 0° C calibration error TEMPERATURE SENSOR CALIBRATION CALIBRATION IMPOSSIBLE Offset: NON CORRECT Esc: Escape menu PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 32/57...

  • Page 33: Ambient Water Calibration Error

    Esc: Escape menu If an error occurs during calibration in water at ambient temperature: 1) Check the water temperature with a precision thermometer. 2) Check the connection between the temperature sensor and ACTEON 2000. PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 33/57...

  • Page 34: Viewing Measurement History

    ACTEON menu. Select the menu and press ENTER. HIST HISTORY 20.00 °C - 4 hrs Use the keys to move -24 hrs the cursor along the trend line. ESC: Escape menu PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 34/57...

  • Page 35: Viewing The Sensor Calibration Report

    Standard 2: 240mV Standard 2: 20.00°C Offset: Offset: 1.65°C Slope: 110% Slope: 110% Name: Ponsel Name: Ponsel Esc: Escape menu List of diagnostic messages from the last calibration : Message Explanation CORRECT ACTEON 2000 has been calibrated correctly. THEORETICAL coef.

  • Page 36: Configuring Acteon 2020

    Select the CONF menu and press ENTER. WHAT DO YOU WANT TO DO? CALIBRATION Averaging sensor response Graphic screen 4-20mA outputs adjustment Relay adjustment Measure units Language Factory default value reminder ESC: Escape menu PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 36/57...

  • Page 37: Configuring Sensor Response Averaging

    Graphic screen 4-20mA outputs adjustment Relay adjustment Measure units Language Factory default value reminder Comment : Increase the averaging if your measurement is unstable. Decrease the averaging if the measurement process is too slow. PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 37/57...

  • Page 38: Configuring The Trend Line

    15 min). Select the time base chosen and press ENTER. WHAT DO YOU WANT TO DO? CONFIG Averaging sensor response Graphic screen 4-20mA outputs adjustment Relay adjustment Measure units Language Factory default value reminder PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 38/57...

  • Page 39: Configuring The Two 4-20Ma Outputs

    Measure units Language Factory default value reminder Use the keys to select the configuration required. Select the menu and press 4-20mA output adjustment ENTER 4-20mA OUTPUTS CONFIG 4-20mA output adjustment 4-20mA output calibration PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 39/57...

  • Page 40: Adjusting 4-20Ma Output Stop Thresholds

    4mA adjustment: 20mA adjustment: -5.00°C 35.00°C Use the keys to increase and decrease the 4 and 20mA stop Esc: Escape menu values. Enter: Validate the choice Use the keys to select 4mA or 20mA. PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 40/57...
  • Page 41 ENTER. WHAT DO YOU WANT TO DO? CONFIG Comment: Both 4-20mA Averaging sensor response Graphic screen outputs have been 4-20mA outputs adjustment Relay adjustment configured correctly. Measure units Language Factory default value reminder PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 41/57...

  • Page 42: Calibrating 4-20Ma Outputs

    4-20mA output 4.00mA 4.00mA ESC: Escape menu Use the keys to increase ENTER: To continue and decrease the4mA value. Use the keys to select the ORP 4-20mA output or the temperature 4-20mA output. PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 42/57...
  • Page 43 4-20mA output. Adjust the 20mA outputs and press ENTER. WHAT DO YOU WANT TO DO? CONFIG Averaging sensor response Graphic screen 4-20mA outputs adjustment Relay adjustment Measure units Language Factory default value reminder PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 43/57...

  • Page 44: Adjusting Relay Outputs

    Relay adjustment Configuration of the relays CONFIG mode: - Mode 1: Alarms adjustment - Mode 2: Regulation 2 relays Esc: Escape menu Use the keys to select the Enter: Validate the choice configuration required. PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 44/57...

  • Page 45: Configuring Relays In Mode 1

    Factory default value reminder In the above example, the relays are configured as indicated below: Redox Alarm Hysteresis threshold Inactive Inactive Active Active Temperature Alarm 20.01 Hysteresis 19.95 threshold Inactive Inactive Active Active PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 45/57...

  • Page 46: Configuring Relays In Mode 2

    Measure units Language Factory default value reminder In the above example, the relays are configured as indicated below: Alarm threshold Hysteresis Alarm -140 Hysteresis threshold -150 Inactive Inactive Active Active Inactive Inactive Active Active PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 46/57...

  • Page 47: Adjusting Measurement Units

    Enter: Validate the choice unit desired. Select the required measurement unit and press ENTER. WHAT DO YOU WANT TO DO? CONFIG Graphic screen 4-20mA outputs adjustment Relay adjustment Measure units Language Factory default value reminder PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 47/57...

  • Page 48: Setting The Language

    Enter: Validate the choice language required. Configure the language and press ENTER. WHAT DO YOU WANT TO DO? CONFIG Graphic screen 4-20mA outputs adjustment Relay adjustment Measure units Language Factory default value reminder PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 48/57...

  • Page 49: Resetting Factory Default Values

    Enter: Validate the choice procedure confirmation. Select and press ENTER. WHAT DO YOU WANT TO DO? CONFIG Graphic screen 4-20mA outputs adjustment Relay adjustment Measure units Language Factory default value reminder PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 49/57...

  • Page 50: Information Menu

    Language English 10 Information menu The INFO window provides information on the type and version of the device. The software and hardware versions will be requested when you call PONSEL Technical support or After-sales service. ACTEON 2020 ORP INFO Temperature Software version : XX.XX...

  • Page 51: Adjusting The Acteon 2020 Display Contrast

    2 relays that can be configured in 2 different modes: - Adjustment in alarm mode (1 Redox and 1 temperature (°C) threshold) - Adjustment in adjustment mode (2 Redox thresholds) Interrupting capacity: 3A under 230VAC or 50VDC Standard PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 51/57...

  • Page 52: Sensors

    The high osmotic pressure generated, increases the protection against contamination: The sensor can operate for up to 4 years. ∅ 20.50mm O-Ring seal Platinum ring ∅ 12mm 84mm 70mm Figure 10 - Redox sensor diagram PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 52/57...

  • Page 53: Activation

    Stainless steel sensor with DELRIN shaft Working temperature: -20 to 55°C Pressure: 5 bars max Cable: stranded Measurement principle: PT100 (3-wire assembly) 13.2.1 Maintenance Rinse the temperature sensor with a water jet every 3 months. PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 53/57...

  • Page 54: Mechanical Diagram

    User manual 13.2.2 Mechanical diagram Ø20.5 2 O-ring seals 316 stainless steel tube Ø3 PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 54/57...

  • Page 55: Questions & Answers

    2) Insert a LEAD or PLASTIC PENCIL in the hole located on the upper part of the box. DO NOT USE SCREWDRIVERS OR METAL INSTRUMENTS. Figure 11 - Resetting ACTEON 2020 3) Check that the display screen restarts. Comment: Your settings and calibrations are not lost but saved on the EEPROM. PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 55/57...

  • Page 56: Appendix

    If the temperature sensor is connected, the shunt between terminal points 28 and 29 must be removed. Before shutting the ACTEON cover, check that the cover sealing joint is correctly positioned in its groove. PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 56/57...
  • Page 57 User manual After sales service: PONSEL Service SAV 427 route de Caudan ZI de Kergoussel 56850 Caudan TEL.: +33 (0)2 97 89 25 30 FAX: +33 (0)2 97 76 55 72 Serial number: PONSEL Ref.: NOTICE_ACTEON_2020_v003 V : 003 57/57...

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