Summary of Contents for Eisele AT 44F
- Page 1 Submersible Motor Pump AT 44F – 304S Operation Manual Technical modifications reserved Status: 22. Jan. 2019 Serial number: _________________...
- Page 2 Franz Eisele u. Söhne GmbH & Co. KG Contact Franz Eisele u. Söhne GmbH & Co. KG Pumpen und Maschinenfabrik Hauptstraße. 2 - 4 72488 Sigmaringen - Laiz Tel: +49 (0) 07571 / 109 - 0 Fax: +49 (0) 07571 / 109 - 88 E-Mail: info@eisele.de...
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Page 3: Table Of Contents
Franz Eisele u. Söhne GmbH & Co. KG Table of Contents FOREWORD ........................... 5 ..................... 5 NFORMATION ABOUT THE ANUAL ......................... 5 USTOMER ERVICE ..........................5 AFEKEEPING ........................5 COPE OF UPPLY SAFETY ............................6 ......................6 UTY OF ....................6... - Page 4 Franz Eisele u. Söhne GmbH & Co. KG FAULT ............................29 ........................29 AULT AUSES ..................... 30 ERSONNEL UALIFICATION ............30 AFETY NSTRUCTIONS FOR THE ECTIFICATION OF AULTS INSPECTION AND MAINTENANCE .................... 31 ......................32 AINTENANCE ............................. 32 ..........................32 LEANING ..................
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Page 5: Foreword
Franz Eisele u. Söhne GmbH & Co. KG 1 Foreword Information about the Manual This manual contains information for the transport, installation, maintenance and removal of the submersible motor pump. The safety instructions are to be observed, in order to ensure safe operation. -
Page 6: Safety
Franz Eisele u. Söhne GmbH & Co. KG 2 Safety User's Duty of Care We point out, that the commissioning is prohibited, until it has been established, that the machine/system in which this product is installed, complies with the provisions of the underlying directives. -
Page 7: Explanation Of The Safety Symbols Used
Franz Eisele u. Söhne GmbH & Co. KG Explanation of the Safety Symbols Used Safety symbols draw attention to the importance of the adjacent texts. The design of the warning signs is based on DIN ISO 3864. Notes about Signs and Symbols... -
Page 8: General Safety Regulations
Franz Eisele u. Söhne GmbH & Co. KG General Safety Regulations: Overriding Provisions • Ensure that the operating personnel is at least 18 years old. • Ensure that the operating personnel and the pump are not in potentially explosive atmospheres. -
Page 9: Employee Qualification
Franz Eisele u. Söhne GmbH & Co. KG Increased risk of explosion in biogas tanks • It is possible, when opening or removing the submersible motor pump, that gases escape, which can form potentially explosive mixtures in combination with air. -
Page 10: Risk Of Injury
Modifications to the submersible motor pump and associated peripherals may only be performed following consultation with and written approval of Eisele. Original replacement parts and accessories, approved by Eisele, are a mandatory condition for the warranty. The use of other parts will invalidate the warranty claim. -
Page 11: Product Description
The pumping of other media is only possible after consultation with and written authorisation by Eisele. All types of use not listed here are not as intended and are therefore regarded as improper use! We draw your attention to the fact, that operation of the submersible motor pump outside the described scope of use is forbidden. -
Page 12: Foreseeable Misuse
Franz Eisele u. Söhne GmbH & Co. KG Foreseeable Misuse Not as intended is the use of the submersible motor pump in an Ex-Zone. Any use other than that described in chapter 3.1 is not as intended. The user or the operator of the submersible motor pump is responsible for all damage that does not result through proper intended use. -
Page 13: Technical Data
Franz Eisele u. Söhne GmbH & Co. KG Technical Data Airborne acoustical noise This pump is not assigned to any direct workplace. The sound pressure level of possible adjacent workplaces (LpA) is below 70 dB(A) at full load. Measurement was performed according to EN ISO 3744 (at a distance of 1m from the pump and 1.6m above the ground), the... -
Page 14: Modification To The Product
If no switch/ no control system of Eisele is in use, in addition a motor protection switch/motor protection relay must be used. The motor protection switch/ motor protection relay must be temperature-compensated and phase-failure sensitive. -
Page 15: Rating Plate
Franz Eisele u. Söhne GmbH & Co. KG Rating Plate It is to be checked before connection, whether the details on the rating plate correspond with the mains voltage and frequency available. Meaning Unit “Three-phase motor” for three-phase alternating voltage... -
Page 16: Wiring Diagram
Franz Eisele u. Söhne GmbH & Co. KG Wiring Diagram Wiring diagram for the submersible motor pump models AT 44 and AT 54: Emergency Stop green/yellow Designation Designation green/yellow without without Wire No. Wire No. Motor winding Winding Sensor Thermal contact Wiring diagram for the submersible motor pump models AT 44 and AT 54 of the "i"... - Page 17 Franz Eisele u. Söhne GmbH & Co. KG Wiring diagram for the submersible motor pumps of the model series AT 64 O to AT 304 S: Thermal contacts Wire No. Sensor green/yellow Connection Page 17 of 41...
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Page 18: Transport And Bearing
Franz Eisele u. Söhne GmbH & Co. KG 4 Transport and bearing Danger to life and risk of injury through improper transport! • Use suitable lifting equipment (e.g. forklift, crane, frontloader, etc.). • It is to be ensured, that no persons are standing in the danger zone when lifting, transporting and lowering the submersible motor pump. -
Page 19: Storage Conditions
Franz Eisele u. Söhne GmbH & Co. KG Storage Conditions • Store the submersible motor pump fastened securely in the horizontal position. • To prevent the mechanical seal surfaces from sticking together, rotate the propeller blade every 2 months. •... -
Page 20: Installation
Franz Eisele u. Söhne GmbH & Co. KG 5 Installation Risk of death from explosions! • It must be ensured that during the entire installation there is no explosive mixture of gas and air present. • The submersible motor pump is not approved for use in Ex-Zones! Before working in potentially explosive areas: •... -
Page 21: Special Personnel Qualification For The Installation
Franz Eisele u. Söhne GmbH & Co. KG Special Personnel Qualification for the Installation • The installation may only be carried out by suitably qualified personnel, taking into consideration the safety instructions. • The electrical connection may only be performed by a qualified electrician. -
Page 22: Special Hazards During Installation
Franz Eisele u. Söhne GmbH & Co. KG Special Hazards during Installation Please observe all the relevant regulations and safety instructions. Even the slightest carelessness can cause devastating material damage and personal injury! Toxic fumes! Risk of explosion! Risk of excess pressure! Many of the liquids are fermenting biomasses (e.g. -
Page 23: Electrical Connections
Franz Eisele u. Söhne GmbH & Co. KG Electrical Connections Risk of death from electric voltage! • Submersible motor pumps are only to be connected by a qualified electrician. • It is to be ensured, that the supply cable is laid safely, so as not to present a tripping or stumbling hazard, become damaged, pinched, come loose, fall down etc. -
Page 24: Installation Notes
Franz Eisele u. Söhne GmbH & Co. KG For safe Pump Operation: • Protect the motor from overloading and impermissible heating. • Ensure that if the motor is tripped, it is switched completely de-energised. Suitable combination: • Motor protection switch with phase failure protection •... -
Page 25: Commissioning
Franz Eisele u. Söhne GmbH & Co. KG 6 Commissioning Special dangers during initial commissioning: • Serious personal injuries and material damage can occur through incorrect behaviour during incidents. Therefore familiarise yourself with the rules for incidents. • Serious material damage and/or life-threatening injuries to people can occur through improper types of use. -
Page 26: Preconditions
Franz Eisele u. Söhne GmbH & Co. KG • Activate all safety equipment and Emergency Stop circuits before commissioning. • Check the system for completeness. • Check all operating equipment for suitability as well as correct installation. • Before commissioning the submersible motor pump, all tools and other objects are to be removed from the danger zone. -
Page 27: Operation
Franz Eisele u. Söhne GmbH & Co. KG 7 Operation Special dangers during pump operation: • The maximum possible discharge pressure of the pump must not exceed the maximum permitted value of all subsequent system components. • Always reckon with the possibility, that when mixing or pumping substrates, gases with suffocating or explosive effect can be released. -
Page 28: Perform The Following Inspections Before Each Start
Franz Eisele u. Söhne GmbH & Co. KG Perform the following inspections before each start: • Check and ensure that all operating equipment is suitable, connected and present. • Check and ensure that all protective devices (cover and barriers) are attached and fully functional. -
Page 29: Fault
Franz Eisele u. Söhne GmbH & Co. KG 8 Fault Corrosion due to electrochemical reactions (e.g. different grounding potentials, pH-value of the substrate, high concentration of hydrogen sulphide) or due to microbial influences (e.g. bacteria, algae, fungi) do not represent any defect (reason for complaint). -
Page 30: Personnel Qualification
Franz Eisele u. Söhne GmbH & Co. KG Fault Possible Cause • Pressure line blocked / hose buckled Motor rotates, but no delivery • Pump is not correctly vented (air bubble in the housing) • Mains voltage missing Motor does not rotate •... -
Page 31: Inspection And Maintenance
Do not clean the mechanical seal with a high-pressure water jet. Maintenance and servicing work may only be performed by qualified specialist personnel. Maintenance going beyond the points listed may only be performed in the Eisele works or in an authorised specialist workshop. Page 31 of 41... -
Page 32: Maintenance Work
Franz Eisele u. Söhne GmbH & Co. KG Maintenance Work • If the removal of the submersible motor pump is necessary for the maintenance work, lower the filling level in the tank sufficiently. • Ensure, if possible, that the tank is aerated. If aeration is not possible, appropriate protective equipment is absolutely necessary. -
Page 33: Oil Change
Franz Eisele u. Söhne GmbH & Co. KG Air cushion approx. 3-5 cm The illustration does not always correspond with the scope of supply! If the oil contains too much foreign fluid, it is greatly emulsified (creamy) and an oil change is necessary. -
Page 34: Mechanical Seals
Cable Winch and Fastening Cable When using EISELE lifting gear, the cable winch and the wire cable are to be inspected according to the operating conditions, however at least once a year. The bearing bushes of the drive shaft and the drum hub are to be oiled regularly, the sprocket is to be greased. -
Page 35: Replacing The Propeller Blade (Type S) / Impeller
Franz Eisele u. Söhne GmbH & Co. KG The wire cable (or plastic rope) is to be checked for fibre breakage, pinching and rubbing marks as well as other damage over the entire length. Replacing the Propeller Blade (Type S) / Impeller Before removal, release any existing overpressure in the oil chamber by opening the locking screw (01/SW19) and then re-sealing it. -
Page 36: Maintenance Plan
Franz Eisele u. Söhne GmbH & Co. KG 9.10 Maintenance Plan Operating equipment/ Components Check / Activity Daily Monthly Yearly comment Tighten visible × External Tighten all screws Screw connections 3 hours after initial screw and nuts. (observe tightening commissioning, then monthly connections torque). -
Page 37: Inspection
Franz Eisele u. Söhne GmbH & Co. KG 9.11 Inspection Operating equipment/ Components Check for Daily Monthly Yearly comment Damage, Connection unacceptable (Have) defective parts cable and After 2,000 hours of operation buckling, clamping replaced as necessary cable routing or at least once a year... -
Page 38: Removal
Franz Eisele u. Söhne GmbH & Co. KG 10 Removal Risk of death from explosions! • It must be ensured, that during the entire removal, there is no explosive mixture of gas and air present. Substrate fumes emit toxic substances! •... -
Page 39: Removal Of The Submersible Motor Pump
Franz Eisele u. Söhne GmbH & Co. KG 10.3 Removal of the submersible motor pump Remove the submersible motor pump as follows: • Shut down submersible motor pump. • Disconnect the submersible motor pump from the power network. Disconnect electrical connections and unhook the connection cable. -
Page 40: Annex
Franz Eisele u. Söhne GmbH & Co. KG 11 Annex 11.1 Abbreviations Symbols Explanation Ø Diameter specification Units ° Degrees (angular specification) °C Degrees Celsius Seconds Minutes (in) Zoll/ INCH (= 25.4 mm) Millimetres Centimetres Metres Square millimetres Cubic millimetres... - Page 44 Franz Eisele u. Söhne GmbH & Co. KG Pumpen und Maschinenfabrik Hauptstraße 2 - 4 72488 Sigmaringen - Laiz Tel: +49 (0) 07571 / 109 - 0 Fax: +49 (0) 07571 / 109 - 88 E-Mail: info@eisele.de www.eisele.de...
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