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Chargestorm AB CSR100 Installation Instruction

Charge station
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Download this manual See also: User Manual
Issued by
Stefan Gabrielsson
Document No
Description
Pd_IM_0006
Installation and maintenance instruction CSR100
1
Introduction
This document shows how to electrically install the Charge Station CSR100.
IMPORTANT
Only certified electricians are allowed to perform the installation described in this
document.
The estimated time for the installation and verification is less than 30 minutes per chargestation.
NOTE
The recommended installation height is 145-160cm from floor to top of the station.
Chargestorm AB
Installation Instruction
Revision
A.3
Date of creation
2013-01-30
Page (pages)
1(23)
Status
Release
Directory
PLM
Article No: 720-00004

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Summary of Contents for Chargestorm AB CSR100

  • Page 1 Directory Pd_IM_0006 Installation and maintenance instruction CSR100 Introduction This document shows how to electrically install the Charge Station CSR100. IMPORTANT Only certified electricians are allowed to perform the installation described in this document. The estimated time for the installation and verification is less than 30 minutes per chargestation.

  • Page 2: Revision History

    Chargestorm AB Installation and Maintenance Instruction Document No Title Revision Page(pages) Pd_IM_0006 Installation and maintenance instruction CSR100 2(23) Revision history Issue Resp Date Compatibility / Comments 2012-03-26 First issue. 2012-08-09 2013-01-21 Now with version 2 mechanics 2013-01-27 Wall mount drafted...
  • Page 3 Title Revision Page(pages) Pd_IM_0006 Installation and maintenance instruction CSR100 3(23) ü Electrical wiring at installation site is dimensioned according to charge station specification ü Secure that the power is turned off during installation ü During installation, verify that the power wires to circuit breaking, relay and power terminals are securely connected.

  • Page 4: Mounting Types

    Installation and maintenance instruction CSR100 4(23) Charge Station models See CSR100 for a list and description of CSR100 models. It is important to know which model that is to be installed. Main installation flow There are three different recommended installation flows depending on whether the installation is of master Charge Stations, slave Charge Stations or unmanaged Charge Stations.
  • Page 5 Chargestorm AB Installation and Maintenance Instruction Document No Title Revision Page(pages) Pd_IM_0006 Installation and maintenance instruction CSR100 5(23) Mount Disassemble bottom cover Software Mount top prepare wires Final test Charge Station and frame on configuration cover pole Figure 2 Example of pole mount installation 9.1 Prepare wires...
  • Page 6 Chargestorm AB Installation and Maintenance Instruction Document No Title Revision Page(pages) Pd_IM_0006 Installation and maintenance instruction CSR100 6(23) Disassemble Mount frame Software Connect wires Charge Mount covers Final test on pole Configuration Station Parts: Mounting frame(431-00011) Bottom cover (431-00023) Top cover (431-00030) Step by step: 1.
  • Page 7 Revision Page(pages) Pd_IM_0006 Installation and maintenance instruction CSR100 7(23) 4. Unscrew the four screws in the mounting frame attaching the top cover with the frame. 5. Disconnect eventual antenna cable connecting top cover with frame and remove the top cover 6.
  • Page 8 Title Revision Page(pages) Pd_IM_0006 Installation and maintenance instruction CSR100 8(23) 3. Check that the internal power (L1-3) wire (coming from the pole) is matching the electrical drawings for the installation. 4. Attach the power wires to the terminal block on the mounting plate.

  • Page 9: Software Configuration

    The software configuration step is only necessary to perform in case configuration on the CCU must be changed in order to establish connection to the Charge Portal. The CSR100 is always delivered with a default configuration that makes it work in stand alone mode. Often is a Chargestorm representative responsible for configuring the internet access.
  • Page 10 Document No Title Revision Page(pages) Pd_IM_0006 Installation and maintenance instruction CSR100 10(23) 2. Lift the bottom cover up to the mounting frame. Reconnect the internal cables on the way. 3. Finally tighten the screws in the bottom. 9.6 Final test Objective: In this step is the functionality of the Charge Station verified.

  • Page 11: Wall Mounted Installation

    Chargestorm AB Installation and Maintenance Instruction Document No Title Revision Page(pages) Pd_IM_0006 Installation and maintenance instruction CSR100 11(23) Wall mounted installation The diagram below illustrates the major steps needed to perform a wall mount installation. Disassemble Mount wall Software Prepare wires Mount frame...
  • Page 12 Chargestorm AB Installation and Maintenance Instruction Document No Title Revision Page(pages) Pd_IM_0006 Installation and maintenance instruction CSR100 12(23) Disassemble Mount wall Software Charge Prepare wires Mount frame Mount overs Final test plate configuration Station Parts:Power Socket Connector, Internal power wire, Peeling Plier Figure 5 Power Socket Connector (Art No 125-00013), internal power wire power wire (840-00005) Step by step: 1.
  • Page 13 Document No Title Revision Page(pages) Pd_IM_0006 Installation and maintenance instruction CSR100 13(23) 10.3 Mount wall plate Objective: In this step, is the mounting frame attached to the wall plate and there after is the wall plate attached to the wall.
  • Page 14 Document No Title Revision Page(pages) Pd_IM_0006 Installation and maintenance instruction CSR100 14(23) Wall mounting plate(431-00036), power connector with wire Step by step: 1. Identify the location on the wall where the Charge Station is to be mounted: a. Make sure the power cables and possible Ethernet cable is available just under or above the wall plate.
  • Page 15 The software configuration step is only necessary to perform in case configuration on the CCU must be changed in order to establish connection to the Charge Portal. The CSR100 is always delivered with a default configuration that makes it work in stand alone mode. Often is a Chargestorm representative...
  • Page 16 Chargestorm AB Installation and Maintenance Instruction Document No Title Revision Page(pages) Pd_IM_0006 Installation and maintenance instruction CSR100 16(23) responsible for configuring the internet access. For more information about software configuration see chapter 11. Dissaassemble Software Mount wall Connect Prepare wires Mount covers Final test...
  • Page 17 The software configuration step is only necessary to perform in case configuration on the CCU must be changed in order to establish connection to the Charge Portal. The CSR100 is always delivered with a default configuration that makes it work in stand alone mode. Often is a Chargestorm representative responsible for configuring the internet access.
  • Page 18 Title Revision Page(pages) Pd_IM_0006 Installation and maintenance instruction CSR100 18(23) Pre-requisites: Before starting the software configuration should the Charge Portal be configured and a mini USB cable be available in order to connect to the CCU from the lap top.
  • Page 19 Chargestorm AB Installation and Maintenance Instruction Document No Title Revision Page(pages) Pd_IM_0006 Installation and maintenance instruction CSR100 19(23) Request Add Charge portal log in Create Site Final test Stations parameters NOTE For unmanaged Charge Stations, i.e. stations that do not have any Internet access via Ethernet or 3G is no configuration in the Charge Portal needed.
  • Page 20 Document No Title Revision Page(pages) Pd_IM_0006 Installation and maintenance instruction CSR100 20(23) 12.1 Request portal log in parameters Objective: The first time a new customer purchases Charge Stations from Chargestorm, a customer unique portal is created. The portal can be accessed from any modern web browser with Internet access.
  • Page 21 Document No Title Revision Page(pages) Pd_IM_0006 Installation and maintenance instruction CSR100 21(23) 12.2 Create installation site in portal Objective: In this step the installation site is created in the System configuration -> topology tab of the portal. The individual Charge Stations are added to the installation site in the next step, chapter 12.3 Add Charge Stations.
  • Page 22 Document No Title Revision Page(pages) Pd_IM_0006 Installation and maintenance instruction CSR100 22(23) Figure 10 Installation and configuration application under the System configuration tab Step by step: 1. Log in to the portal with information from 12.1 2. Click on configuration and thereafter the Topology.

  • Page 23: Maintenance

    23(23) Maintenance The CSR100 required maintenance needs are restricted to a yearly test of the ground fault breaker. There is one circuit breaker per outlet and both must be tested. It is recommended that the unit is examined and tested at the same occasion and that eventual new software releases are installed. Preferably is the test cases in the installation log (Pd_CL_0001) executed again and the result stored and documented.

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