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Summary of Contents for Lindsay Barrier Systems X-LITE
- Page 1 INSTALLATION MANUAL X-LITE FLARED ® NCHRP 350 TL-3 Redirective, Gating, End Terminal...
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Page 2: Table Of Contents
Step 5 – Install Impact Head --------------------------------------------------------------------- 17 Step 6 – Install Cable ---------------------------------------------------------------------------- 18 Final Inspection ----------------------------------------------------------------------------------- 20 APPENDICES Appendix A - System Configuration Drawings ------------------------------------------------- Lindsay Transportation Solutions Sales and Services, Inc (888) 800-3691 [U.S. toll free] or +1 (707) 374-6800... -
Page 3: Preface
Lindsay Transportation Solutions Customer Service two person crew with proper tools approximately Department at (888) 800-3691 (U.S. toll free) or two hours to complete. (707) 374-6800. Lindsay Transportation Solutions Sales and Services, Inc (888) 800-3691 [U.S. toll free] or +1 (707) 374-6800... -
Page 4: Preparation
The tools listed are for US/Imperial fasteners. If metric hardware is used, use metric equivalents for the hardware as required. Lindsay Transportation Solutions Sales and Services, Inc (888) 800-3691 [U.S. toll free] or +1 (707) 374-6800... -
Page 5: Standard Warranty
W030587 Rev. 8 revised February 4, 2013 180 River Road Rio Vista, CA 94571 Tel. +1 (707) 374-6800 Fax. +1 (707) 374-6801 • • • Lindsay Transportation Solutions Sales and Services, Inc (888) 800-3691 [U.S. toll free] or +1 (707) 374-6800... -
Page 6: Parts Identification
4001116 (QTY.4), Angle BSI-1012098-00 (QTY. 1) Cable Anchor Assembly Square Washer (used on Post 1) Blockouts (QTY. 5)* BSI-1012104-00 BSI-1102027-00 B090534 * Denotes Shipped With Full System Only Lindsay Transportation Solutions Sales and Services, Inc (888) 800-3691 [U.S. toll free] or +1 (707) 374-6800... - Page 7 5/8” Nut (QTY. 2) L-Bracket (used on Soil Plate) 2000312 (used on cable at Post 2) BSI-1303005-00 * Denotes Shipped With Full System Only Lindsay Transportation Solutions Sales and Services, Inc (888) 800-3691 [U.S. toll free] or +1 (707) 374-6800...
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Page 8: Step 1 - Assembling Components
Depending on your post driver equipment, Post 2 may need to be partially driven before this step can be accomplished. Trailing / Back Attach Soil Plate to Post II Lindsay Transportation Solutions Sales and Services, Inc (888) 800-3691 [U.S. toll free] or +1 (707) 374-6800... - Page 9 / back of the system when assembled in step 18. Attach Slider Panel (Front) to Rail 1. Angled Portion Extends Beyond the End of the Rail. Lindsay Transportation Solutions Sales and Services, Inc (888) 800-3691 [U.S. toll free] or +1 (707) 374-6800...
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Page 10: Step 2 - Post And Blockout Installation
Post 3 requires up to an additional 2” (50mm) offset away from the rail to allow space for the slider assembly (See Step 5). Post Layout Lindsay Transportation Solutions Sales and Services, Inc (888) 800-3691 [U.S. toll free] or +1 (707) 374-6800... - Page 11 Soil Plate Once the soil plate is installed, continue driving the post to the desired height. Drive Post 2 Lindsay Transportation Solutions Sales and Services, Inc (888) 800-3691 [U.S. toll free] or +1 (707) 374-6800...
- Page 12 Ensure the 1” washer is used here. Approach / Front Slider Panel (Back) and Blockout on Post 3 Lindsay Transportation Solutions Sales and Services, Inc (888) 800-3691 [U.S. toll free] or +1 (707) 374-6800...
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Page 13: Step 3 - Install Ground Strut Assembly
Note: Post 2 includes a blockout while Post 1 does not; this creates a curve in the tension rods once installed. Slight Bend on Tension Rods Lindsay Transportation Solutions Sales and Services, Inc (888) 800-3691 [U.S. toll free] or +1 (707) 374-6800... -
Page 14: Step 4 - Hang Rails
Ensure that the 10” bolt used secure the rail and blockout passes through both sections of guardrail, blockout and post. Standard Bolts at Rail 3 and 4 Connection Lindsay Transportation Solutions Sales and Services, Inc (888) 800-3691 [U.S. toll free] or +1 (707) 374-6800... - Page 15 Ensure that the angled portion of the Slider Panel points toward the trailing / back end of the system. Connect Rails 1 and 2 at Slider Assembly Lindsay Transportation Solutions Sales and Services, Inc (888) 800-3691 [U.S. toll free] or +1 (707) 374-6800...
- Page 16 / front slot of post. Use square washer here Attach Rail 1 at Post 1 Lindsay Transportation Solutions Sales and Services, Inc (888) 800-3691 [U.S. toll free] or +1 (707) 374-6800...
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Page 17: Step 5 - Install Impact Head
Place Impact Head on the outside of the rail. 21. Install bolts from outside in with nuts on the inside. Install Impact Head at the End of Rail 1 Impact Head Installed Lindsay Transportation Solutions Sales and Services, Inc (888) 800-3691 [U.S. toll free] or +1 (707) 374-6800... -
Page 18: Step 6 - Install Cable
This will ensure you can achieve the required to torque for the cable nut in a subse- quent step. L-Bracket installed at Post 2 Prior to Tightening Lindsay Transportation Solutions Sales and Services, Inc (888) 800-3691 [U.S. toll free] or +1 (707) 374-6800... - Page 19 Tighten cable nut until a Maximum 1/2” cable deflection is measured at the midpoint when pressure is applied by hand. Cable Installed Lindsay Transportation Solutions Sales and Services, Inc (888) 800-3691 [U.S. toll free] or +1 (707) 374-6800...
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Page 20: Final Inspection
Cable bracket and washer installed on Cable at Post 2 Approximately 60 ft.-lb. torque applied to cable nut at Post 2 Blockout at Post 2 Offset = 4ft (1.2m) Lindsay Transportation Solutions Sales and Services, Inc (888) 800-3691 [U.S. toll free] or +1 (707) 374-6800... -
Page 21: Appendix A - System Configuration Drawings
Guide, FHWA memoranda, and other state and local DWG# XLFSUS-MGS standards. Bill of Materials, MGS, 37’-6” System drawings and bill of materials can be found on the following pages. Lindsay Transportation Solutions Sales and Services, Inc (888) 800-3691 [U.S. toll free] or +1 (707) 374-6800... - Page 22 INSTALLATION MANUAL Appendix A - System Configuration, 37’ 6” Lindsay Transportation Solutions Sales and Services, Inc (888) 800-3691 [U.S. toll free] or +1 (707) 374-6800...
- Page 23 X-LITE FLARED END TERMINAL ® Appendix A - System Configuration, 37’ 6” Lindsay Transportation Solutions Sales and Services, Inc (888) 800-3691 [U.S. toll free] or +1 (707) 374-6800...
- Page 24 C-Scr HH 5/8-11x3 1/2 2.00 2.00 2001636 Wshr 5/8 F436 4.00 4.00 2000312 Nut HX 5/8-11 2.00 2.00 BSI-1303005-00 Bracket, X-Lite, Cable Retenti 1.00 1.00 Lindsay Transportation Solutions Sales and Services, Inc (888) 800-3691 [U.S. toll free] or +1 (707) 374-6800...
- Page 25 X-LITE FLARED END TERMINAL ® Appendix A - System Configuration, 50’ Lindsay Transportation Solutions Sales and Services, Inc (888) 800-3691 [U.S. toll free] or +1 (707) 374-6800...
- Page 26 INSTALLATION MANUAL Appendix A - System Configuration, 50’ Lindsay Transportation Solutions Sales and Services, Inc (888) 800-3691 [U.S. toll free] or +1 (707) 374-6800...
- Page 27 C-Scr HH 5/8-11x3 1/2 2.00 2.00 2001636 Wshr 5/8 F436 4.00 4.00 2000312 Nut HX 5/8-11 2.00 2.00 BSI-1303005-00 Bracket, X-Lite, Cable Retenti 1.00 1.00 Lindsay Transportation Solutions Sales and Services, Inc (888) 800-3691 [U.S. toll free] or +1 (707) 374-6800...
- Page 28 INSTALLATION MANUAL Appendix A - System Configuration, 37’ 6” MGS Lindsay Transportation Solutions Sales and Services, Inc (888) 800-3691 [U.S. toll free] or +1 (707) 374-6800...
- Page 29 X-LITE FLARED END TERMINAL ® Appendix A - System Configuration, 37’ 6” MGS Lindsay Transportation Solutions Sales and Services, Inc (888) 800-3691 [U.S. toll free] or +1 (707) 374-6800...
- Page 30 Wshr 5/8 F436 4.00 4.00 2000312 Nut HX 5/8-11 2.00 2.00 BSI-1303005-00 Bracket, X-Lite, Cable Retenti 1.00 1.00 BSI-1310016-KT Transition Kit, MGS, X-Lite 1.00 1.00 Lindsay Transportation Solutions Sales and Services, Inc (888) 800-3691 [U.S. toll free] or +1 (707) 374-6800...
- Page 31 X-LITE FLARED END TERMINAL ® Page Left Intentionally Blank Lindsay Transportation Solutions Sales and Services, Inc (888) 800-3691 [U.S. toll free] or +1 (707) 374-6800...
- Page 32 Installation manual details for the X-LITE Flared System are subject to change without notice to reflect improvements and upgrades. Additional information is available from Lindsay Transportation Solutions Sales and Services, Inc. © Lindsay Transportation Solutions, Inc. X-LITE FLARED INSTALLATION 11242014 v11...
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