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Or try experimenting with different gear combinations and wheels. The SunZoon Lite is as basic – or unique – as the builder wants it to be. Materials Included •...
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Assembly Deburr the axles by brushing the ends against sandpaper. This will make it easier to push the axles into the wheels. Measure 1" from one of the ends of the chassis board. At that measurement, make a mark on both sides of the chassis board.
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One at a time, carefully push the screw eyes where the 1/4" marks cross the axle lines. Taking care to keep them straight, twist them into the board. Make sure the flat side of the screw eye is perpendicular to the axle lines. If you want to put paint or another finish on the chassis board, do so now.
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13. Place the other axle into one of the front wheels. Follow with a spacer and then push the axle through the two front screw eyes. Follow with another spacer and the other front wheel (Figure 2). Again, make sure the parts are not too tight.
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(Figure 3). Figure 3 Your SunZoon Lite is finished! Take it outside on a bright, sunny day and race it on a smooth, level surface. Tip: If the motor seems “sticky, ” you need to prime it. To do this, use a nine-volt battery (not included).
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Template To use this template, cut it out and place it over the basswood chassis board. Draw a line around the tapered end to mark on the board where to cut. Use a band saw to cut the shape. Template SunZoon Light User Guide 59022 V0513...
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