Gates EZ ALIGN RED 7420-1000 Operating Instructions Manual

Precision laser alignment

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EZ ALIGN
RED
PRECISION LASER ALIGNMENT
OPERATING INSTRUCTIONS
PART NUMBER 7420-1000

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Summary of Contents for Gates EZ ALIGN RED 7420-1000

  • Page 1 EZ ALIGN ™ PRECISION LASER ALIGNMENT OPERATING INSTRUCTIONS PART NUMBER 7420-1000...
  • Page 2 System consists of: • EZ Align ™ Laser Transmitter with AAA Thank you for your purchase of the Gates EZ Align ™ alkaline batteries and class II laser diode laser alignment system. These instructions will introduce you to your new laser pulley alignment •...
  • Page 3 . This patented, easy-to-use device from drives in industrial environments. This simple ™ the electrical Gates Corporation will enable you to perform pulley alignment system requires only one operator. power to the motor alignment tasks with ease and precision. Gates Corporation assumes no liability for damage...
  • Page 4: Led Flashlight

    Powerful magnetic brackets hold the Gates EZ Align firmly in place ™ Due to the powerful magnets on the Gates EZ Align ™ Do not look into the laser beam at units, we recommend handling the assembly with any time! Ensure that the machinery care.
  • Page 5 1/2-inch and a 3/4-inch offset bracket. Combine quickly and easily. both offset brackets to achieve a 1 1/4-inch offset. NONFERROUS PULLEYS AND SPROCKETS MOUNTING When mounting Gates EZ Align to a nonferrous ™ pulley or sprocket, use the optional QUICK-GRIP Micro One-Handed Bar Clamp.
  • Page 6 The marks are in 1/8-inch increments. Alignment processes should be carried out in an area protected from bright sunlight, or in a shaded area, to allow easy viewing of the laser line on the Gates EZ Align units. ™...
  • Page 7 The Gates EZ Align ™ system uses a return beam By following the three steps above, aligning the angle that is twice the angle of incidence, so belt drive should be completed quickly.
  • Page 8: Machine Preparation

    They also should not be hung contact between the belts and the pulleys must be from single pegs. For further information, refer to ensured. Gates Belt Drive Preventive Maintenance & Safety Manual. SOFT FOOT PULLEYS Inspect the movable machine for “soft foot.”...
  • Page 9: Pulley Alignment

    String Line Method Vertical Angularity Axial Offset Horizontal Angularity By contrast, the Gates EZ Align units mount ™ magnetically to the face of most pulleys. The transmitter unit projects a laser line onto the reflector unit, which is magnetically attached to the other pulley face.
  • Page 10 EZ ALIGN ™ PRECISION LASER ALIGNMENT OPERATING INSTRUCTIONS The following diagrams depict misalignment Incorrect belt tension well pulley conditions using the Gates EZ Align and the ™ misalignment) adversely affects belt drive corresponding corrections as observed on the units. reliability and efficiency. After the pulleys have...
  • Page 11: Maintenance

    REPAIR / SERVICE It is possible for belt tension adjustments to INSTRUCTIONS alter pulley alignment, and for pulley alignment adjustments to alter belt tension levels. The Gates 1. Pack the equipment securely for shipment in EZ Align ™ tool will help monitor the pulley alignment the original carrying case.
  • Page 12 0.25 degrees for synchronous drives. Most major belt and pulley manufacturers specify Gates Corporation will repair or replace, at its option, any defective part of these values. Pulley alignment can be set closer components of which notice has been given during the warranty period. Travel...
  • Page 13: Carrying Case

    3” (76mm) H Insert: Die Cut Foam Total Package Weight: 2.6 Lbs. (1.2 kg) EZ ALIGN is a registered trademark of Gates Corporation SEE MORE POWER TRANSMISSION SOLUTIONS AT GATES.COM/PT © 2010 - 2018 Gates Corporation. All rights reserved. 17535-M-G 6/18...

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