Table of Contents
Advertisement
Quick Links
Control Module Inc., EVSE LLC
State of the Art EVSE
Electric Vehicle Supply Equipment (EVSE)
Model 3704 Family
For Utility Pole-Mounted Installations
Installation and User Manual
Model 3704
Electric Vehicle Supply Equipment (EVSE)
Patents Pending
3704-IG-A04xx Rev 1.0
3704-IG-A04xx Installation and User Manual
February 2019
May 20, 2019
Page I
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Summary of Contents for Control Module EVSE 3704 Series
- Page 1 Control Module Inc., EVSE LLC State of the Art EVSE Electric Vehicle Supply Equipment (EVSE) Model 3704 Family For Utility Pole-Mounted Installations Installation and User Manual Model 3704 Electric Vehicle Supply Equipment (EVSE) Patents Pending 3704-IG-A04xx Rev 1.0 3704-IG-A04xx Installation and User Manual...
-
Page 2: Table Of Contents
Table of Contents IMPORTANT NOTES ..................................III ..................................III AFETY AND OMPLIANCE ................................... III IMITATION OF IABILITY FCC C ................................... III OMPLIANCE TATEMENT ......................................III MPORTANT ..............................III XPOSURE TO ADIO REQUENCY NERGY ..................................III CCURACY UARANTEE U.S. P : ................................... III ATENT UMBERS : .................................. -
Page 3: Important Notes
Limitation of Liability In no event shall Control Module Inc., EVSE LLC, or its authorized distributors be liable for any indirect, incidental, special, punitive, or consequential damages, including without limitation, lost profits, lost data, loss of use, cost of cover, or loss or damage to the Watt Point Charging Station, arising out of or relating to the use or inability to use this manual, even if Control Module Inc., EVSE LLC, or its authorized distributors have been advised of the possibility of such damages. -
Page 4: Copyright And Trademarks
Copyright and Trademarks: Copyright 2014-2019 Control Module Inc., EVSE LLC. All rights reserved. This material is protected by the copyright laws of the United States and other countries. It may not be modified, reproduced or distributed without the prior, express written consent of Control Module Inc., EVSE LLC. -
Page 5: Instructions Pertaining To Risk Of Fire Or Electrical Shock
Instructions Pertaining To Risk of Fire or Electrical Shock The following is a summary of safety concerns relevant to the installation and use of the Model 3704 EVSE Unit. Failure to follow these safety instructions may lead to serious injury, death and/or damage to the equipment. WARNING: is used to provide a warning of hazardous voltage and possibility of electric shock. -
Page 6: Instructions D E Securite Importantes
Instructions De Sécurité Importantes AVERTISSEMENT: sert à fournir une alerte de tensions dangereuses et possibilité de choc électrique. ATTENTION : est utilisé pour fournir la sensibilisation des renseignements importants dans ces instructions. INSTRUCTIONS DE SÉCURITÉ IMPORTANTES AVERTISSEMENT: Seul le personnel qualifié doit effectuer l'installation. Cette installation doit être effectuée conformément à... -
Page 7: Introduction To Model 3704-A00Xx Evse Unit
Introduction to Model 3704-A04XX EVSE Unit The Model 3704 Electric Vehicle Supply Equipment (EVSE) is a 7.2 KW pole-mounted EVSE with Auto Coil cable management retraction, capable of providing up to 30A at 208-240VAC, single phase, 50 or 60 Hz. This unit complies with the SAE J1772 specifications for supplying electrical power to a J1772-compatible Electric Vehicle (EV). -
Page 8: Additional Options
The Gateway Module then connects to an external network via a Cellular modem. The Cellular modem securely transmits encrypted payment data to and receives authorizations from external PCI-compliant processors. Communication can also link the EVSE network with third-party network management providers for reporting and call center support. Additional Options The Data Router (Figure 8) in the charger can be used in conjunction with a 3790-005 remote RFID reader, and can accommodate a Fob or club-type card. -
Page 9: Specifications
Specifications Product Code Product Code 3704-A04XX Electrical Voltage 208-240 VAC Current (Rated) 30A/16A Switchable by Dip Settings 7A@208-240 VAC (On Command) Current (Simulated Level 1) Connections Line 1 and 2, Ground Stand By Power Less than 10W typical Power Output 7.2kW Safety Features Over Current Disconnect... -
Page 10: Site Preparation
Site Preparation The 5068-050 Mounting Frame must first be installed on the utility pole. Power from the utility pole is wired into the Power Disconnect Box. Existing wires from the 5068-050 are then connected to the EVSE via the nipple on the top of the Power Disconnect Box. -
Page 11: 2010 Ada Standards For Accessible Design
2010 ADA Standards for Accessible Design According to the 2010 Americans With Disabilities Standards for Accessible Design, “Each facility or part of a facility constructed by, on behalf of, or for the use of a public entity shall be designed and constructed in such manner that the facility or part of the facility is readily accessible to and usable by individuals with disabilities, if the construction was commenced after January 26, 1992.”... - Page 12 308.3.1 Side Reach – Unobstructed Where a clear floor or ground space allows a parallel approach to an element and the side reach is unobstructed, the high side reach shall be 48 inches (1220 mm) maximum and the low side reach shall be 15 inches (380 mm) minimum above the finish floor or ground.
-
Page 13: Electrical Service Connections
Electrical Service Connections (Observe all required Lockout/Tagout procedures while making any electrical connections, or servicing the Model 3704) 1) 220/240 VAC, Single Phase Transformer Caution: The two phases used must each measure 120V to Neutral. Earth Ground must be connected to Neutral at only one point, usually at the Service Entry Breaker Panel. - Page 14 3) 240V Delta Transformer: Caution: When using a delta-style power source for the EVSE, there must be a center tap. Only the two phases on either side of the center tap (L1 and L2) can be used and each must measure 120V to Neutral.
-
Page 15: Mounting The Model 3704
Mounting the Model 3704 Note: It is assumed that the 5068-050 Mounting Frame has already been mounted to the utility pole. See the 5068-IN-050 Installation Sheet for more information. WARNING: Make sure the Power Disconnect Handle inside the Power Disconnect Box (Figure 6) is in the OFF position, with the words on the left. -
Page 16: Wiring The Evse For Power
1. With the mounting frame secured to the utility pole and the front cover removed from the EVSE, temporarily hook/hang the EVSE on top of the mounting frame (Figure 6). 2. Pass the wiring coming up from the Power Disconnect Box (Figure 6) through the AC access hole into the EVSE (Figure 7). -
Page 17: Configuring J1772 Cable Operation
Configuring J1772 Cable Operation You now need to test cable operation, and then set it to lower the J1772 connector to the ADA height of 48 inches from the ground each time a charging session is initiated. Testing Basic Cable Operation In order to initiate a charging session to lower the cable, you will need to use either a Fob or cellphone with a QR Code app, or an ID card for an RFID Card Reader. -
Page 18: Setting The Cable Lowering Height For Ada
Setting the Cable Lowering Height for ADA Figure 13 1. Set Switch 6 on the left side of the Data Router to OFF (Figure 13). The cable drops slightly and the blue and yellow LEDs on the front of the Data Router start flashing. 2. -
Page 19: Replacing The Cover
Replacing the Cover Replacing the cover involves the same steps, in opposite order, as removing the cover. 1. Slide the cover up into the top of the charger, making sure both sides of the cover are between the 5068-050 Mounting Frame and the charger, and lower the front into the cover’s screws (Figure 14). Data Router Status LEDs Figure 14 2. -
Page 20: Installation Notes
Installation Notes It is important to fill out the following information for your records for each charging location. Circuit ___________________________________________________ Panel Location _____________________________________________ Breaker Number ____________________________________________ Breaker Rating _____________________________________________ EVSE Station 1 Installer ID ____________________________________ Location ______________ Company _________________________ Number ______________ Name ____________________________ Tel. -
Page 21: Dip Switch Settings
Dip Switch Settings The Model 3704 is equipped with an 8-position dip switch on the Data Router (Figure 15), to personalize each installation. Switch 1 allows selectable pull-in force: SW1 OFF = ~15lbs., SW1 ON (Default) = ~25lbs. Switch 2 is not currently used and is reserved for future applications. Switch 3 puts the EVSE into Test Mode for connecting to a Payment Module via a ZigBee network. -
Page 22: Operation
Operation 1. Open the lid to your electric vehicle’s (EV) charging receptacle. 2. Look up and observe the Data Router on the bottom of the EVSE (Figure 16). The blue Power LED is on. Figure 12 Figure 16 3. Click your Fob, or if you are using the QR Reader, place the QR Code on your cellphone over the QR code on the placard (Figure 17) on the utility pole. -
Page 23: Testing And Fault Modes
Testing and Fault Modes With the communications required between the EVSE and the electric vehicle, it is recommended that the installer use a Control Module Inc. Model 3840-001 hand-held tester. This will thoroughly check out the EVSE, before using an Electric Vehicle. -
Page 24: Status Indicator Chart
Status Indicator Chart (Power) (Connected) (Charging) (Problem) NORMAL USE MODES: BLUE YELLOW GREEN Line Voltage On Self-Diagnostics Pass Line Voltage is between 208-240VAC Ground Connection Present Waiting to connect to EV Cable is connected Random start time activated – Charging begins in 2-5 minutes Vehicle in charge mode (Level 2) Vehicle charged... -
Page 25: User Maintenance
User Maintenance Perform the following preventative maintenance at least monthly: The J1772 connector should be checked for foreign matter; cleaned and dried with a mild detergent (safe for plastics), and then allowed to dry. The power cord and power connector should be inspected for wear and tear or cuts exposing wires. ... -
Page 26: Customer Support
Should questions about installation, operation, optional features, maintenance or service arise, please call Technical Support at 1-888-753-8222 between the hours of 8:30 am to 5:00 pm EST, Monday to Friday. Letter Service Department Attn: Jack Batalha, Director Product Support Control Module Inc. 89 Phoenix Avenue Enfield, CT 06082 1-860-741-6064 E-mail jbatalha@controlmod.com... -
Page 27: Warranty
Warranty For Standard Terms and Conditions, and Warranty information: http://controlmod.com/technical-support/order-terms/ 3704-IG-A04xx Installation and User Manual Page 21... - Page 28 SAVINGS, LOSS OF EARNINGS, GOODWILL, COSTS OF COVER, IN EACH CASE RELATING TO THIS WARRANTY OR TO THE EQUIPMENT, EVEN IF SUCH DAMAGES WERE FORESEEABLE AND EVEN IF THIS WARRANTY FAILS OF ITS ESSENTIAL PURPOSE. EVSE LLC A Division of Control Module, Inc. 89 Phoenix Ave., Enfield, CT 06082 Local Phone: 860.745.2433 Toll Free Phone: 800.722.6654...
Need help?
Do you have a question about the EVSE 3704 Series and is the answer not in the manual?
Questions and answers