OverBuilt 10 Operating And Safety Manual

Portable and stationary car crusher

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

OPERATING AND

SAFETY MANUAL

MODEL 10 AND MODEL 10 HS

PORTABLE AND STATIONARY

CAR CRUSHER

Study this manual before operating the crusher

Huron, South Dakota

(605) 352-6469

Table of Contents

Need help?

Do you have a question about the 10 and is the answer not in the manual?

Questions and answers

Summary of Contents for OverBuilt 10

Page 1 OPERATING AND SAFETY MANUAL MODEL 10 AND MODEL 10 HS PORTABLE AND STATIONARY CAR CRUSHER Study this manual before operating the crusher Huron, South Dakota (605) 352-6469...
Page 2: Table Of Contents
Standard Speed Cylinder Operation………..……...……………………. 6 High Speed Cylinder Operation...………….…………………….……… 7 Adjusting Relief Valves…………………….……………………..……… 8 Adjusting The High Speed Bypass………….…………………………… 9 Adjusting Pressure Switches……………….…………………….………. 10 Standard Speed Hydraulic Schematic…….…………………….………. 11 High Speed Hydraulic Schematic………….…………………….………. 12 Standard Speed Valve Assembly……………..………………….………. 13 & 14 High Speed Valve Assembly………………………..…………….……….
Page 3 Never make modifications affecting the safe operation or capacity without the expressed written approval of OverBuilt, Incorporated. When OverBuilt approved modifications are made, the user is responsible for seeing that appropriate decals and instructions are changed.
Page 4 IMPORTANT LOCKOUT PRECEDURE EYE AND EAR PROTECTION Crusher lid may fall and death or serious injury will occur if the following precautions Safety glasses and ear protection are not observed before getting on or into should be used at all times when the crusher: operating or standing near the crusher.
Page 5: Safety Procedures
9. DO follow the LOCKOUT PROCEDURE (see page 1) prior to getting on or in the crusher. • • 10. DO lower the lid and shut off the engine prior to doing maintenance on the crusher. • 11. DO NOT at anytime get in or reach in the crusher chamber while the engine is running. The lockout procedure must be strictly followed.
Page 6: Start-Up Diesel Engine
Replace safety pins when you are done adjusting legs. COLD WEATHER STARTING: 1. Start diesel engine and run at idle for 5 – 10 minutes. 2. Turn high idle switch on to help circulate oil through pump. 3. Move lid...
Page 7: Start-Up Electric Motor
COLD WEATHER STARTING: 1. Start electric motor and run for 5 – 10 minutes to help circulate oil through pump. 2. Move lid up and down manually or with switches on transmitter (hand-held) to help warm hydraulic oil.
Page 8: Hydraulic System
The oil in the top of the cylinder is sent through a 10- micron filter and then to the tank...
Page 9: High Speed Cylinder Operation
HIGH SPEED CYLINDER OPERATION It is important to understand the principle of how your high-speed crusher works. If you are new to this type of equipment you should run the lid up and down a few times to get acquainted with it.
Page 10: Adjusting Relief Valves
ADJUSTING RELIEF VALVES 8-1 Main Relief The main relief valves are located on the main control valves and are set at 2600 psi. The main relief (Please see illustration on page 15 part # 5) will limit the amount of pressure that can be built up in the system.
Page 11: Adjusting The High Speed Bypass
ADJUSTING THE HIGH SPEED BYPASS VALVES A needle valve (Please see illustration on page 24 part # 8) is located next to the bypass valve on each cylinder. It controls the oil flow into the pilot port of the bypass valve. Therefore controlling the length of time it takes the bypass valve to close.
Page 12: Adjusting Pressure Switches
Adjusting Pressure Switch Pressure switches are used to send 12V DC signals to the microprocessor. The remote control uses hydraulic pressure to tell when one step of the cycle is ended and another needs to start. To adjust the pressure switches follow these steps. You will need a flat screwdriver. Note: There are indicator lights on the receiver (white box) that tells you when each pressure switch is closed.
Page 48: Trouble Shooting
(The automation light should come on.) Pressure switch setting too high. Decrease pressure by turning switch adjustment counterclockwise. (See page 10.) Switch is plugged or stuck. Check and clean pressure switch and snubber filter while tapping them to loosen debris.
Page 49 TROUBLE SHOOTING Symptom Problem Solution Cylinder takes a long time to Hydraulic oil contamination or Turn needle valve (See page 24 item 8.) build pressure. (High-speed debris blockage does not allow counterclockwise to open all the way crushers only.) high-speed plunger to set. and operate machine to clear system.
Page 50: Warranty
Period) commencing on the date of delivery. The equipment shall be free from defect in material and workmanship (“Warranty”). b. In the event of the failure of the Equipment to comply with the warranty Period and in the event Purchaser gives OverBuilt, Inc. written notice of the Equipment defect in material or workmanship within One (1) month after such defect occurs, then Purchaser’s sole and exclusive remedy and...
Page 51 CHECK ALL CHECK ALL FLUID LEVELS, GREASE & VISUALLY INSPECT CRUSHER DAILY...
Page 52 780 West Park Ave NW Huron, South Dakota 57350 Web: www.overbuilt.com E-mail: sales@overbuilt.com Phone: (605) 352-6469 Fax: (605) 352-0881...

This manual is also suitable for:

10 hs