Table of Contents
Summary of Contents for NIDEC TOSOK DAG2000
- Page 1 99 Washington Street Melrose, MA 02176 Phone 781-665-1400 Toll Free 1-800-517-8431 Visit us at www.TestEquipmentDepot.com DIGITAL AIR MICROMETER DIGITAL AIR MICROMETER DAG2000 USERS MANUAL Second Edition 2002.10.25 NIDEC TOSOK CORPORATION...
- Page 2 DIGITAL AIR MICROMETER USERS MANUAL (Second Edition) ■ REQUEST DURING USE In order to use this product safely, please follow the items below: [Danger] (1) The inside of this product has hundreds of volts of electric voltage. During installation, transfer, maintenance, and inspection of this product or connections, please shut down all the power and remove from the product the power and connection cables first.
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Page 3: Table Of Contents
DIGITAL AIR MICROMETER USERS MANUAL (Second Edition) TABLE OF CONTENTS CHAPTER 1 INTRODUCTION------------------------------------------------------------------------------------- 1 1.1 Outline -------------------------------------------------------1 1.2 Merits ------------------------------------------------------ 1 1.3 Block Diagram ------------------------------------------------------ 2 CHAPTER 2 NAME AND FUNCTION OF EACH PART------------------------------------------------------ 3 CHAPTER 3 PROCEDURE UP TO MEASUREMENT--------------------------------------------------------- 4 3.1 For normal cases ------------------------------------------------------- 4 3.2 For work tolerance (judgment limits) change cases ------------------------------------------------------- 5... -
Page 4: Chapter 1 Introduction
CHAPTER 1 INTRODUCTION Thank you for purchasing the Digital Air Micrometer (DAG2000). This manual is explained such that even first time users of the Air Micrometer will be able to use the abundant functions of this product efficiently. Please read the manual thoroughly to use this product well. -
Page 5: Block Diagram
DIGITAL AIR MICROMETER USERS MANUAL (Second Edition) 1.3 Block Diagram (1) Structure Arrow represents the direction of air and electric signal. is optional. Regulator A/E Converter Measurement element/tool Air circuit Pressure sensor 0.3~0.7MPa Amp circuit Work and master Mist separator Input Range switch RS232C... -
Page 6: Chapter 2 Name And Function Of Each Part
DIGITAL AIR MICROMETER USERS MANUAL (Second Edition) CHAPTER 2 NAME AND FUNCTION OF EACH PART • Mode lamp Displays the current mode and master calibration • Sensitivity (MAG) adjustment tuner condition. Adjusts the sensitivity of the air circuit. No need for adjustments •... -
Page 7: Chapter 3 Procedure Up To Measurement
DIGITAL AIR MICROMETER USERS MANUAL (Second Edition) CHAPTER 3 PROCEDURE UP TO MEASUREMENT Procedures up to the measurement corresponding to each condition are mentioned in this chapter. 3.1 For normal cases Shown here is the procedure up to measurement for normal cases. •... -
Page 8: For Work Tolerance (Judgment Limits) Change Cases
DIGITAL AIR MICROMETER USERS MANUAL (Second Edition) 3.2 For work tolerance (judgment limits) change cases Shown here is the procedure up to measurement wherein work tolerance is changed. Turn on compressed air Turn ON power Switch from measurement mode to settings mode •... -
Page 9: For First Time Measurement Tool Connection Cases
DIGITAL AIR MICROMETER USERS MANUAL (Second Edition) 3.3 For first time measurement tool connection cases Shown here is the procedure up to measurement wherein measurement tool is connected to the main body for the first time. Note: There are cases wherein detector adjustment is not needed depending on the measurement tool. -
Page 10: For Several Measurement Tools Connection Cases
DIGITAL AIR MICROMETER USERS MANUAL (Second Edition) 3.4 For several measurement tools connection cases Shown here is the procedure up to measurement for cases wherein multiple measurement tools are connected to 1 main body. Please refer to [Chapter 3, 3.3 For first time measurement tool connection cases] when inputting of settings for measurement tools that will be connected are not finished. -
Page 11: Chapter 4 Master Calibration
DIGITAL AIR MICROMETER USERS MANUAL (Second Edition) CHAPTER 4 MASTER CALIBRATION This product is a comparison measurement device therefore master calibration (correction of measurement value) by the use of a master is necessary. Also, precise measurements can be made possible by regularly doing master calibrations. There are 2 selections of master calibration method for this product: Master calibration (ZERO and sensitivity correction) by 2 masters (small range and big range). - Page 12 DIGITAL AIR MICROMETER USERS MANUAL (Second Edition) ⑥ After “MAX M.” shown in the English display for Large range master calibration 2 seconds, data after ZERO correction will be shown. (Sensitivity correction) Please set the large range master to the measurement tool. ZERO correction data will be shown in the main display.
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Page 13: Master Calibration By 1 Master
DIGITAL AIR MICROMETER USERS MANUAL (Second Edition) 4.2 Master calibration by 1 master Shown here is the method on how to perform ZERO correction by ZERO master. Valid for cases when [ZERO M.] in the [CAL MODE] settings item is selected. Sensitivity correction data will use the master calibration results of the 2 masters performed previously. -
Page 14: Clearing Of Master Data
DIGITAL AIR MICROMETER USERS MANUAL (Second Edition) 4.3 Clearing of master data Shown here is the clearing method of ZERO correction and sensitivity correction data Ordinarily not used. Please use for wear check of measurement tool. Please confirm that it is in measurement mode (mode lamp [MEAS] will light up). -
Page 15: Chapter 5 Measurement
DIGITAL AIR MICROMETER USERS MANUAL (Second Edition) CHAPTER 5 MEASUREMENT Measurement is possible when [MEAS] mode lamp is lit and LED of [MAS] is unlit. If [MAS] LED is blinking, this means that master calibration has not been performed so please perform first [Chapter 4 Master Calibration]. -
Page 16: Chapter 6 Details Of Each Procedure
DIGITAL AIR MICROMETER USERS MANUAL (Second Edition) CHAPTER 6 DETAILS OF EACH PROCEDURE 6.1 Installation Please place the main body and measurement tool on a location that can withstand heavy weight and that is stable. 6.2 Preparation (1) Air piping Pipe layout for the air to be used in measurement. -
Page 17: Starting
DIGITAL AIR MICROMETER USERS MANUAL (Second Edition) (3) Connection of measurement tool Please connect the measurement element or ① measurement tool to the measurement nozzle port. Measurement element (PO type, POT type) Note: If hose length is long, this will have effect on the responsiveness. -
Page 18: Settings
DIGITAL AIR MICROMETER USERS MANUAL (Second Edition) 6.4 Settings (1) How to switch to settings mode At settings mode (mode lamp [MEAS] is lit), please press ① continuously for 2 seconds. Switches to settings mode (mode lamp [SET] lights up in ②... - Page 19 DIGITAL AIR MICROMETER USERS MANUAL (Second Edition) (3) Settings details This explains the settings item name and settings details at the settings mode. Settings mode is mainly divided into the following 3: • Normal [Standard settings] --- master values, judgment limit values can be set •...
- Page 20 DIGITAL AIR MICROMETER USERS MANUAL (Second Edition) (4) Operation flow at settings mode Shown here is about the settings mode operation. ① Whole, general, entire [Measurement mode] for 2 seconds Ｓ Ｅ Ｔ Ｓ Ｅ Ｔ Ｒ ＳＴ ●Selection of program number to perform settings PROG[10] Please select the program number that you want to perform with the PROG[ 1]...
- Page 21 DIGITAL AIR MICROMETER USERS MANUAL (Second Edition) ② Normal [Standard settings] Please select the input digit with the to change the settings values and change the input values using ▽ / △. PROG ●Setting values inputting method. Normal ・Selection of input digit ・Input values change CalMode ZERO M.
- Page 22 DIGITAL AIR MICROMETER USERS MANUAL (Second Edition) ③ Detail [Detailed settings] Please change the settings with ▽/ △. Confirm the settings value by pressing ENT. PROG Sensitivity fine adjustment constant (✻ 5) is selected by inputting the digit with 3/ and please change the input value with ▽/ △.
- Page 23 DIGITAL AIR MICROMETER USERS MANUAL (Second Edition) ④ System [System settings] Please change the settings with ▽/ △. Confirm the settings value by pressing ENT. PROG System ＲＳＴ Ｒ ＳＴ Ｒ ＳＴ ＲＳＴ Ｓ Ｅ Ｔ Ｓ Ｅ Ｔ Ｓ Ｅ Ｔ Ｓ...
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Page 24: Detector Adjustment
DIGITAL AIR MICROMETER USERS MANUAL (Second Edition) 6.5 Detector Adjustment Please perform detector adjustment when measurement tool is replaced. (1) How to switch to master calibration method Press continuously for 2 seconds. ① Switches to master calibration mode ② (mode lamp [MAS] lights up in orange color) Point at measurement mode is pressed... - Page 25 DIGITAL AIR MICROMETER USERS MANUAL (Second Edition) 1) For inner diameter measurement Measurement tool MASTER Small range (left) Large range (right) (1) Set the small range master to the measurement tool (2) Turn the ZERO adjustment tuner and adjust the readings on the main display so that the value is close to the master value.
- Page 26 DIGITAL AIR MICROMETER USERS MANUAL (Second Edition) 2) For outer diameter measurement MASTER Measurement tool (1) Set the large range master to the measurement Small range (left) tool Large range (right) (2) Turn the ZERO adjustment stop and adjust the readings on the main display so that it becomes near the value of the large range master.
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Page 27: Program Switching
DIGITAL AIR MICROMETER USERS MANUAL (Second Edition) (3) Switching to master calibration mode (master calibration) ① Please press ENT. ② In the English display, “MIN M.” or “ZERO M.” will be displayed. “MIN M.” is for master calibration with 2 masters. -
Page 28: Chapter 7 External I/O Function
DIGITAL AIR MICROMETER USERS MANUAL (Second Edition) CHAPTER 7 EXTERNAL I/O FUNCTION 7.1 Serial (RS232C) communications function (1) Outline This product uses serial communications and is capable of outputting the measurement value and judgement to the printer or PC. (2) Preparation The RS232C back side of the main body is the connection port to printer and PC. -
Page 29: External Button Input
DIGITAL AIR MICROMETER USERS MANUAL (Second Edition) 7.2 External button input (1) Outline This device allows the connection of the non-electrical contact of the external button or foot switch to the [SW, ETC] at the back of the main body. Measurements, RESET, large range master calibrations, and small range master calibrations can be performed. -
Page 30: Chapter 8 Maintenance
DIGITAL AIR MICROMETER USERS MANUAL (Second Edition) CHAPTER 8 MAINTENANCE Please use alcohol for removing dirt on the main body. If thinner is used, color will fade and become dull. Filter will get clogged as a result of being used for long period of time. Please replace the ELEMENT 2 years after start of use or when the pressure falls to 0.1MPa. -
Page 31: Chapter 10 Others
(DAG2000-0P-AFA) Air filter + mist separator (with auto drain) ③ Regulator (DAG2000-0P-AR) Precision regulator ④ Serial communications cable (DAG2000-0P-CB-1) D-sub 9 pin connector (EIA-232) for PC ※with sample software (DAG2000-0P-CB-2) D-sub25 pin connector (EIA-574) for PC (DAG2000-0P-CB-3) D-sub25 pin connector (EIA-574) for printer ⑤... -
Page 32: Specifications
DIGITAL AIR MICROMETER USERS MANUAL (Second Edition) 10.3 Specifications ITEM SPECIFICATIONS REMARKS Input module Air 1 Channel Built-in AE2000 multi No. of measurement items No. of programs PROG 1~10 Measurement range Set to each program [unit: µm] 10µm range is optional Display resolution Set to each program [unit: µm]... -
Page 33: Chapter 11 Worksheet
DIGITAL AIR MICROMETER USERS MANUAL (Second Edition) CHAPTER 11 WORKSHEET Production No.: Settings mode Settings item name Model name name Program No. Measurement range RANGE Details ▼▲ Display resolution RESOLUTION Polarity Sensitivity rough adjustment value GAIN (10~225) Sensitivity fine adjustment constant CONSTANT (0.100~9.999) Master calibration method CalMode...