MLCS 9664 Owner's Manual

5" bench top disc sander

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5" BENCH TOP DISC SANDER (MLCS #9664)

Rating:

Amperes:

Speed:

Disc diameter:

Sanding table dimensions:

Weight:

Owner's Manual

PRODUCT SPECIFICATIONS

120 VAC, 60 Hz

1.1 A

1,150 – 3,600 RPM (no load)

5" (125mm) self-adhesive surface

5-5/8" x 3-7/8"

5 lb. 8 oz. (2.49 kg)

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Summary of Contents for MLCS 9664

Page 1: Product Specifications
5" BENCH TOP DISC SANDER (MLCS #9664) Owner’s Manual PRODUCT SPECIFICATIONS Rating: 120 VAC, 60 Hz Amperes: 1.1 A Speed: 1,150 – 3,600 RPM (no load) Disc diameter: 5" (125mm) self-adhesive surface Sanding table dimensions: 5-5/8" x 3-7/8" Weight: 5 lb. 8 oz. (2.49 kg)
Page 2: Table Of Contents
TABLE OF CONTENTS Product specifications ………….………………………………………………………………... Table of contents ……………………………………………………………………....General safety warnings ………………………………………………………………………… 3–4 Eye, ear & lung protection ………………………………………………………………………. 3–4 Electrical safety …………………………………………………………………………………... Power tool safety ……………………………………………………………………....5–6 General safety rules ……………………………………………………………………………... Work area ………………………………………………………………….……………………... Electrical safety …………………………………………………………………………………... Personal safety …………………………………………………………………………………...
Page 3: General Safety Warnings
GENERAL SAFETY WARNINGS WARNING: Before using this tool or any of its accessories, read this manual and follow all Safety Rules and Operating Instructions. The important precautions, safeguards and instructions appearing in this manual are not meant to cover all possible situations. It must be understood that common sense and caution are factors which cannot be built into the product.
Page 4: Electrical Safety
GENERAL SAFETY WARNINGS WEAR A DUST MASK THAT IS DESIGNED TO BE USED WHEN OPERATING A POWER TOOL IN A DUSTY ENVIRONMENT. WARNING: Dust that is created by power sanding, sawing, grinding, drilling, and other construction activities may contain chemicals that are known to cause cancer, birth defects, or other genetic abnormalities.
Page 5: Power Tool Safety
POWER TOOL SAFETY WARNING: When operating a power tool outdoors, use Read all safety warnings an extension cord suitable for outdoor use. and instructions. Failure to follow the warnings Use of a cord suitable for outdoor use reduces and instructions may result in electric shock, fire the risk of electric shock.
Page 6: Power Tool Use And Care
POWER TOOL SAFETY Personal safety – cont’d Use the power tool, accessories and tool bits etc. in accordance with these instructions, If devices are provided for the connection of taking into account the working conditions dust extraction and collection facilities, and the work to be performed.
Page 7: Specific Safety Rules
SPECIFIC SAFETY RULES WARNING: Never sand material too small to be securely Know your bench top held. sander. Do not plug in the sander until you have read and understand this Instruction Make sure there are no nails or foreign objects Manual.
Page 8: Guidelines For Extension Cords
GUIDELINES FOR EXENSION CORDS Make sure your extension cord is the proper When operating a power tool outdoors, use size. When using an extension cord, be sure to an outdoor extension cord marked “W-A” or use one heavy enough to carry the current the “W”.
Page 9: Symbols
SYMBOLS WARNING: Some of the following symbols may appear on the bench top sander. Study these symbols and learn their meaning. Proper interpretation of these symbols will allow for more efficient and safer operation of this tool. Volts Direct current Amperes No load speed Hertz...
Page 10: Know Your Bench Top Sander
KNOW YOUR BENCH TOP SANDER Sanding plate Motor vents Miter locking knob Miter gauge assembly Sanding table ON/OFF Speed control switch knob Sanding table attachment screw Sanding table Bevel angle adjusting knob Sanding disc Sanding disc Sanding disc Vacuum 1 x 80 grit 1 x 150 grit 1 x 240 grit hose...
Page 11: Assembly And Operating
ASSEMBLY AND OPERATING CLAMPING THE SANDER TO A 3. Slide the sanding table assembly (3) outward WORKBENCH away from the sanding plate. NOTE: Once the sanding table has been WARNING: Before attempting to use the removed, the sanding disc can be removed sander, it must be securely clamped to a or installed as outlined in Fig.
Page 12: Removing And Installing Sandpaper
ASSEMBLY AND OPERATING REMOVING AND INSTALLING SANDPAPER – SPEED CONTROL KNOB cont’d The sander has variable speed and the speed of the sander can be adjusted as needed. To change the sander speed, rotate the speed control knob (2) (Fig. 6). For the fastest speed, set the speed control knob at #6.
Page 13: Adjusting The Miter Angle
ASSEMBLY AND OPERATING ADJUSTING THE SANDING TABLE ANGLE – cont’d Fig. 7 ADJUSTING THE MITER ANGLE The miter angle can be set to ensure the sanded surface is held of the correct angle. Fig. 9 5. Test sand using a scrap workpiece to make 1.
Page 14: Sanding
ASSEMBLY AND OPERATING SANDING INSTALLING THE VACUUM HOSE ADAPTOR This sander is well suited for fine sanding work When using the sander for prolonged periods of and for making minor material corrections. time, a vacuum can be attached to the sander to Materials that may be sanded with this sander help reduce the amount of dust escaping into include all types of wood, steel, non-ferrous and...
Page 15: Maintenance
MAINTENANCE GENERAL It has been found that electric tools are subjected to accelerated wear and possible WARNING: premature failure when they are used on When servicing, use only fiberglass boats and automotive parts, identical replacement parts. Use of any other wallboard, spackling compounds or plaster.
Page 16: Exploded View
EXPLODED VIEW...
Page 17: Parts List
PARTS LIST WARNING: When servicing, use only original equipment replacement parts. The use of any other parts may create a safety hazard or cause damage to the sander. Key # Part # Part Name Quantity 3110030023 Label plate 3011060032 Upper housing 3160050011 Motor end cover 1 set...
Page 18 PARTS LIST Key # Part # Part Name Quantity 4030010136 Screw ST2.9*9 3180030027 Dust cover 3011060031 Lower housing 4060010019 Hex nut M6 3150160236 Table base Washer φ6 x φ13 x 2 4040010050 4020080036 Screw M6 x 55 3120060067 Knob Washer φ6 x φ16 x 0.8 4040010052 2040140061 Table mounting screw...