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Bahco XT912 Series Instruction Manual

Blind rivet nut setting devices

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Documentation commissioner:
Andreas Bos
Version: 02.2017

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Summary of Contents for Bahco XT912 Series

  • Page 1 INSTRUCTION MANUAL BLIND RIVET NUT SETTING DEVICES SERIES XT912 Documentation commissioner: Andreas Bos Version: 02.2017...
  • Page 2 INSTRUCTION MANUAL Safety Rules 7RROVSHFL¿ FDWLRQV Working range Tool dimensions Start up Air supply Stroke adjustment Operating procedure Nose assemblies List of sizes Fitting and service instructions Diagram & parts General assembly Part list Tool service Daily & weekly service Safety data, grease Priming Oil details...
  • Page 3   5HVSRQVLELOLW\IRUDQ\PRGL¿ FDWLRQXQGHUWDNHQE\WKHFXVWRPHUWRWKHWRROQRVH assemblies, accessories or any equipment supplied by BAHCO or their representi- ves, falls directly to the customer. BAHCO will be pleased to advice upon any   SURSRVHGPRGL¿ FDWLRQ The tool must be maintained in safe working order at all times and examined at   UHJXODULQWHUYDOVIRUGDPDJHDQGIXQFWLRQE\TXDOL¿...
  • Page 4 INSTRUCTION MANUAL Technical Data Working pressure 5 - 7 bar (75 - 100 SI) Pull force 30 kN (6 bar) Max. Stroke 6 mm (.238 in) Cycle hue < 2.5 Sekunden Noise level < 75 dB (A) Free air required 9 Liter Weight 2.2 kgs...
  • Page 5 INSTRUCTION MANUAL 7KH;7K\GURSQHXPDWLFWRROLVGHVLJQHGWR¿ W%OLQG5LYHW1XWVRIYDULRXVNLQGVDW KLJKVSHHGPDNLQJLWLGHDOIRUEDWFKRUÀ RZOLQHDVVHPEO\LQDZLGHYDULHW\RIDSSOLFD tions throughout all industries. Dimensions shown are in millimetres...
  • Page 6 INSTRUCTION MANUAL Air supply All tools are operated with compressed air at an optimum pressure of 6 bar (max. 7 bar). :HUHFRPPHQGHGWKHXVHRISUHVVXUHUHJXODWRUVDQGDXWRPDWLFRLOLQJ¿ OWHULQJV\VWHPV on the main air supply. Air hoses should be oil resistant, have an abrasion resistant exterior and should be armoured where operating conditions may result in hoses being damaged.
  • Page 7 INSTRUCTION MANUAL Operating Procedure ‡&RQQHFWWKHWRROWRWKHFRPSUHVVHGDLUVXSSO\ ‡3RVLWLRQWKHEOLQGULYHWQXWRQWKH0DQGUHO(1). A slight pressure on the upper half of the Trigger (34) starts the clockwise rotation of the engine and the nut is spinded onto the Mandrel as far as the stop on the mouthpiece. ‡,QVHUWEOLQGULYHWQXWƒWRWKHSODWHLQWRWKHVHWWLQJKROH ‡3UHVVLQJWKHORZHUKDOIRIWKHUHOHDVHEXWWRQZLOOH[HFXWHWKHVHWVWURNHDQGULYHWWKHQXW The mandrel is automatically spinded out of the set nut.
  • Page 8 INSTRUCTION MANUAL ,WLVHVVHQWLDOWKDWWKHFRUUHFWQRVHDVVHPEO\LV¿ WWHGSULRUWRRSHUDWLQJWKHWRRO'HWDLOV of the fastener to be placed, will enable you to order a complete new nose assembly using the selection tables an page 7. Fitting instructions for Nose Assemblies IMPORTANT! 7KHDLUVXSSO\PXVWEHGLVFRQQHFWHGZKHQ¿ WWLQJRUUHPRYLQJQRVHDVVHPEOLHVXQOHVV VSHFL¿ FDOO\LQVWUXFWHGRWKHUZLVH Item numbers in bold refer to illustration below: ‡/RRVHQWKHORFNQXW(4) ‡5HPRYHPRXWKSLHFH(2) with Locknut (4).
  • Page 9 INSTRUCTION MANUAL...
  • Page 10 INSTRUCTION MANUAL Spare Part List Pos. Art.No. Description Pos. Art.No. Description 2111-d Mandrel 6421 O-Ring 2112-d Mouthpiece 6430 O-Ring 5421 12357 Valve housing 2113 Locking nut 12359 Piston guide 12348 Housing 6427 O-Ring 12350 Mandrel holder 6426 O-Ring 12349 12358 Valve rod 6055 Bearing...
  • Page 11 INSTRUCTION MANUAL Reagular servicing should be carried out and a comprehencive inspection performed annually or every 500.000 cycles, whichever is sooner. IMPORTANT! The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The operator should not be involved in main- tenance or repair ofthe tool unless properly trained.
  • Page 12 INSTRUCTION MANUAL CASTROL LMX Safety Data First Aid Skin: Wipe off and wash with soap and water. Ingestion: No adverse effects are normally expected. Eyes: Irriant but not harmful. Irrigate with water and seek medical attention. Environment Scrape up for incineration or disposal at approved site. Fire )ODVKSRLQW ƒ&1RWFODVVL¿...
  • Page 13 INSTRUCTION MANUAL Oil Safety Data First Aid Skin: Wash thoroughly with soap and water as soon as possible. Casual contact requires no immediate attention. Short term contact requires no immediate attention. Ingestion: Seek medical attention immediately. DO NOT induce vomiting unless directed to do so by medical personnel.
  • Page 14 INSTRUCTION MANUAL Priming Procedure IMPORTANT! All operations should be carried out on a clean bench, with clean hands in a clean area. Ensure that the oil is perfecly clean and free from air bubbles. Care Must be taken at all times to ensure that no foreign matter enters the tool, as serious damage may result.
  • Page 15 Clean and grease valves, check Trigger is jammed springs Adjust so that Trigger (34) moves easily Tool leaks oil Worn or defective seals Replace seals, use BAHCO Seal-kit, and prime tool Suspension Ring loose Prime tool and tighten Suspension Ring...
  • Page 16 BAHCO GmbH & Co.KG Martener Hellweg 60 DE- 44379 Dortmund Phone +49 231 / 91 72 11-0 +49 231 / 91 72 11-22 www.bahco.de info@bahco.de...

This manual is also suitable for:

Xt810 series