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Related Manuals for AQUATO STABI-KOM SSB
Summary of Contents for AQUATO STABI-KOM SSB
- Page 1 ® ® STABI-KOM Operation- Installation and Maintenance Manual Effl uent Classes (please tick) Serial Number Date of Commissioning Tank Concrete (please tick) Volume Primary Treatment / Sludge Storage/ Aeration Volume Aeration/ Secondary Sedimentation...
- Page 2 Z-55.31-469 Z-55.31-470 Retrofittings Z-55.32- 489 Z-55.32- 488 Manufacturer: ® AQUATO Umwelttechnologien GmbH D - 3205 Herford All rights reserved. Violators will be liable for compensations. Copying and passing on to third parties only with the permission of the manufacturer. ®...
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Page 3: Table Of Contents
STABI-KOM Content CE-MARKING ACCORDING TO EN 12566-3................6 ® AQUATO STABI-KOM ................7 CCOMPANYING DOCUMENT ® CE-M AQUATO STABI-KOM ......................8 ARKING IMPORTANT INFORMATION .......................9 ................10 ARMFUL SUBSTANCES AND THEIR APPROPRIATE DISPOSAL ...........................12 PERATIONS IARY ........................12 AINTENANCE ERVICE PRODUCT DESCRIPTION......................13 ..............................13 ENERAL .........................13... - Page 4 Empty pipe between outdoor cabinet and tank ................21 7.1.9 Hoses and float switch cable ......................21 7.1.10 Adjustment of air hoses........................ 21 7.1.11 Connection of hoses........................22 ® AQUATO STABI-KOM ..............22 NSTALLATION MANUAL RETROFIT UNIT 7.2.1 Surroundings........................... 22 7.2.2 Preparatory work..........................
- Page 5 ERROR MESSAGES ........................49 CHECKLIST FOR INSTALLATION AND COMMISSIONING ...........50 CHECKLIST FOR MAINTENANCE ..................51 OPERATORS DIARY .......................52 CONTACTS ..........................53 OperatiOn Diary ���������������������������������������������������������������������������������������������������������������� 55 apprOVaLS ��������������������������������������������������������������������������������������������������������������������������� 67 ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014 As of: Page 5...
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Page 6: Ce-Marking According To En 12566-3
The EN 12566-3 refers to prefabricated and assembled on-site small wastewater treatment plants. ® The AQUATO STABI-KOM complete system is a prefabricated wastewater treatment plant, which has already passed the test according to EN 12566-3. The installation of a retrofit unit is an on-site small wastewater treatment plant. The CE marking has to be provided by the person who creates a small sewage treatment plant by assembling a retrofit unit with the tank. -
Page 7: Accompanying Ce-Document Aquato ® Stabi-Kom
STABI-KOM ® Accompanying CE-document AQUATO STABI-KOM ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014 As of: Page 7... -
Page 8: Ce-Marking Aquato ® Stabi-Kom
+ 49 (0) 5221-10 21 9 - 20 info@aquato.de www.aquato.de ® We hereby declare that the product AQUATO STABI-KOM for small wastewater treatment plants from 4 to 50 PE is according to the following directives: 89/106/EC Building Products Guideline... -
Page 9: Important Information
STABI-KOM 2 Important Information Dear Ladies and Gentlemen, ® We are pleased that you have decided to purchase the small wastewater treatment plant AQUATO ® STABI-KOM. With the AQUATO STABI-KOM small wastewater treatment plant for existing tanks you get a quality product which cleans your wastewater reliably. The plant is designed for the inflow of domestic wastewater. -
Page 10: Harmful Substances And Their Appropriate Disposal
If you have problems with your system, talk to your service company about it. They will be pleased to assist in solving this problem. ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014 As of:... - Page 11 Biocides, toxic and biologically not degradable substances are not allowed to enter the system, because they lead to biological process problems. For questions about this issue or about your plant, please contact the manufacturer. ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014...
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Page 12: Operations Diary
STABI-KOM 2.2 Operations Diary ® Each AQUATO STABI-KOM plant contains an oprations dairy. Insert here the results of your control, operating hours and special events. The operating hours can be read out of the operations menu of the control panel. -
Page 13: Product Description
STABI-KOM 3 Product Description 3.1 General ® ® The AQUATO STABI-KOM works according to the SSB process and meets the required DIBt purification classes C, N + D. This was confirmed by long-lasting testings by an independent testing institute. The units are approved by the DIBt, Berlin by the following numbers:... -
Page 14: Scope Of Delivery
STABI-KOM 4 Scope Of Delivery ® 4.1 AQUATO STABI-KOM ® The AQUATO STABI-KOM unit consists if the following components: Aeration-, separation- and charging devices Control panel/ mounting bracket Accessories / Fastening material 4.1.1 Aeration-, separation- and charging devices installation kit... -
Page 15: Accessories (Optional)
STABI-KOM 4.1.2 Accessories (optional Wall closet Additional Plate diffusor with concrete base Outdoor cabinet Clearwater pump ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014 As of: Page 15... -
Page 16: Transport And Storage
The dimensions of the complete systems and retrofit units are depending on the number of PE (pop.equiv.) and not listed individually here. The dimensions are always available, if required at ® AQUATO Umwelttechnologien GmbH. Delivery of the equipment is carried out depending on the system in cartons or on pallets. -
Page 17: Safety Information
6.3 Thread Analysis ® The AQUATO STABI-KOM system was developed according to the state of the art, and subjected to a threat analysis to ensure maximum security. To eliminate or minimize any risk, please observe the following instructions. -
Page 18: Used Warning Symbols
Maintenance and repairs are carried out by qualified staff only the operation manual is available at any time ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014 As of:... -
Page 19: Safety Information For Qualified Staff
6.7 Rescue Measures Make sure that while working in the tank, a second person is available as safeguard. Never follow a senseless person, but rather get some help. ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014... -
Page 20: Installation
STABI-KOM 7 Installation ® 7.1 Installation manual AQUATO STABI-KOM in concrete tanks The installation of the system have to be carried out by qualified staff only. Make sure that this staff can take a look at the operating manual before beginning to work. -
Page 21: Connection Of In- And Outlet, Sampling (Optional)
- Y-piece and hose clamps). Mark both ends of the three remaining hoses, f.e. with colored tape. Blue Clearwater discharge Green Sludge recirculation Black Aeration ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014 As of: Page 21... -
Page 22: Connection Of Hoses
® 7.2 Installation manual AQUATO STABI-KOM retrofit unit The installation of the system have to be carried out by qualified staff only. Make sure that this staff can take a look at the operating manual before beginning to work. -
Page 23: Installation Of Coarse Material Blanket And Separation Wall
/ aeration), so that the opening is completely covered and the blanket ends above the highest water level. In best case the opening is right in the middle behind the blanket. ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014... -
Page 24: Attention Desludging Here" Plate
Before startin the installation, please observe the safety precautions listed in the operating manual and secure the installation site. The sludge siphon and the clearwater siphon are separately attached to the partition wall in the aeration / clarification chamber. ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014... -
Page 25: Aquato
(air connection feeding = blue) Excess sludge siphon Discharge port Excess sludge Suction port Hose connection (air Excess sludge connection sludge disposal = green) ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014 As of: Page 25... -
Page 26: Aeration Device
Y connector in the area above the partition wall. Make sure that the hoses to the aeration devices always have exactly the same length, so that there will be no different pressurisation of the chambers. ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014... -
Page 27: Hoses And Float Switch Cable (Optional)
Installation: In 2 tanks: 1.tank split in 2 chambers primary/sludge storage/aeration, 2.tank aeration/clarification as above, but: A membrane compressor is installed in each chamber. ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014 As of: Page 27... -
Page 28: Laying Of The Installed Hoses
Connections to the control aeration = black sludge disposal = green clearwater discharge = blue ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014 As of: Page 28... -
Page 29: Installation Of The Float Switch (Optional)
Adjustment of the switching point to HW-min Laying of the float switch cable together with hoses through the empty pipe to control Connection to the control to terminal „float switch“ ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014... -
Page 30: Max Waterlevels With Backpressure
7.2.12 Clearwater discharge with submersible pump ® The pump version of the clearwater discharge for AQUATO STABI-KOM - units has been designed as an alternative to the siphon version. By the use of pump version it is posssible to charge the treated wastewater over long distances. -
Page 31: Installation Manual For Control Panels And Wall Brackets
The cables to the device have to be installed correctly. In particular, pay attention that greater mechanical stress on the cables has to be avoided, f.e. by insufficiently fixed cable, otherwise the protection class IP54 can not be guaranteed. ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014... -
Page 32: Mains Connection
These can be supplied with current via the controller or through an independent / external line. In case of alarm the relay closes the circuit between terminals 11 and 12 and opens the line 11 to 14. ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014... -
Page 33: Connections
The green LED remains on when the unit is on. If a fault / error occurs, the red LED flashes. The unit is now ready for use. ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014... -
Page 34: Operation
- Type of system (see item 8.4.6) - Float switch (see item 8.4.6) - Denitrification (see item 8.4.8.2) - Test mode - takes about 1 minute (see item 8.4.4) ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014 As of:... -
Page 35: Main Display
- Date of release - Type (set inhabitants/ PE) - Effluent class With the ← button you can also turn off the buzzer. (See also 5.4.6) ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014 As of:... -
Page 36: Menu
The exact display depends on the status of the plant and on the set parameters. The different variants of the display will be explained more detailed below. ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014 As of:... -
Page 37: Display Of Operating Hours
3. Compressor Sludge discharge 15 s The trial run has to abborted by pressing the ← key. Display "float switch" is only visible when float switch is selected / set. ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014 As of:... -
Page 38: Manual Mode
Yes or No. By using the ← button, the selected state is adopted. 8.4.7 Basic settings In this menu, the operator settings are configured. ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014 As of:... -
Page 39: Setting Of Time And Date
The error message is stored in the error logbook and remains in the main screen until the error message is cleared via CLEAR ALARM. ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions... -
Page 40: System Menus For Individual Settings
ON or OFF; each for normal and economy Mode, however only for denitrification. Also the duration of the denitrification is set. Note: This menu is only visible when the denitrification is activated. ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014 As of: Page 40... -
Page 41: Parameters
Here the respective pressure during the last cycle is displayed. The feeding-, clearwater and excess sludge backpressure is filed under the individual operations.Here, only the last step is considered: During aeration two values are stored. ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014 As of:... -
Page 42: Errors/ Alarms
If the function of the internal batteries decreases, they have to be replaced by 2 pcs AA size NiMH batteries. ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014 As of:... -
Page 43: Aquato
STABI-KOM The replacement should be carried out by a qualified electrician. Before opening the control disconnect from mains. The batteries may only be disposed of properly. ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014 As of:... -
Page 44: Factory Settings
8 A; AC1 Internal buzzer type 70 dB(A) Display graph. LCD-Display 128 x 64 mm 1 x LED green 1 x LED red ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014 As of: Page 44... -
Page 45: Switching Times
8.9.1.1 Underground installation of the socket for the outdoor cabinet ® Dig the socket up to the mark as shown. If possible, use socket filler (can be ordered in AQUATO Accessory Shop), in order to minimize condensation. For the underground installation of the socket consider the run of the air hoses, power cable and the float switch cable. -
Page 46: Maintenance
The following values have to be checked: Temperature PH- value Suspendable solids -N (only for performance class D) (only for performance class D) anorg. ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014 As of: Page 46... -
Page 47: Maintenance Of The Compressors
Check the carbon fiber lamella - replacement (in sets) when fallen below the dimensions as described by the manufacturer Check the capacitor - exchange if capacity falls below 20% ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014... -
Page 48: Shut-Down And Disposal
Pull the float switch cable (optional) and the hoses towards the tank Remove the tank Remove the control / switch cabinet 10.3 Disposal Pay attention to proper disposal of system. ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014 As of: Page 48... -
Page 49: Error Messages
With all works on compressor and pumps the plant has to be disconnected from the mains ! If the proper operation of the plant can not be resumed, please contact our Customer Service Department. ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014 As of:... -
Page 50: Checklist For Installation And Commissioning
Proper handover of the system Proper handover of the system ® AQUATO STABI-KOM - Package Plant & Retrofitting ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014 Installation Instructions As of:... -
Page 51: Checklist For Maintenance
Only in combination with performance class D Only in combination with performance class D Only in combination with performance class D Only in combination with performance class D ® AQUATO STABI-KOM - Package Plant & Retrofitting ® AQUATO STABI-KOM - Package Plant & Retrofitting... -
Page 52: Operators Diary
Enter the results of your controls, operating hours and special events in the following tables. Enter the results of your controls, operating hours and special events in the following tables. ® AQUATO STABI-KOM - Package Plant & Retrofitting ® AQUATO STABI-KOM - Package Plant &... -
Page 53: Contacts
STABI-KOM STABI-KOM 15 Contacts 15 Contacts Manufacturer Manufacturer ® ® Company AQUATO Umwelttechnologien GmbH Company AQUATO Umwelttechnologien GmbH Borriesstraße 10 Borriesstraße 10 Adress Adress 32051 Herford 32051 Herford Phone +49 (0) 5221 10219 0 Phone +49 (0) 5221 10219 0 Internet www.aquato.de... -
Page 55: Operation Diary
Operation Diary AQUATO STABI-KOM ®... -
Page 56: Aquato
STABI-KOM Operating Hours Operating Hours Operating Hours Operating Hours Compressor Aeration Clearwater Discharge Excess Sludge Discharge ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014 Operation Diary As of: Page 54... -
Page 57: Aquato
STABI-KOM Comments, Comments, Date Signature Events Events (Maintenance, Errors, Sludge (Maintenance, Errors, Sludge Disposal etc.) Disposal etc.) ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014 Operation Diary As of: Page 55... -
Page 58: Aquato
STABI-KOM Operating Hours Operating Hours Operating Hours Operating Hours Compressor Aeration Clearwater Discharge Excess Sludge Discharge ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014 As of: Operation Diary Page 54... -
Page 59: Aquato
STABI-KOM Comments, Comments, Date Signature Events Events (Maintenance, Errors, Sludge (Maintenance, Errors, Sludge Disposal etc.) Disposal etc.) ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014 Operation Diary As of: Page 55... -
Page 60: Aquato
STABI-KOM Operating Hours Operating Hours Operating Hours Operating Hours Compressor Aeration Clearwater Discharge Excess Sludge Discharge ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014 Operation Diary As of: Page 54... -
Page 61: Aquato
STABI-KOM Comments, Comments, Date Signature Events Events (Maintenance, Errors, Sludge (Maintenance, Errors, Sludge Disposal etc.) Disposal etc.) ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014 Operation Diary As of: Page 55... -
Page 62: Aquato
STABI-KOM Operating Hours Operating Hours Operating Hours Operating Hours Compressor Aeration Clearwater Discharge Excess Sludge Discharge ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014 As of: Operation Diary Page 54... -
Page 63: Aquato
STABI-KOM Comments, Comments, Date Signature Events Events (Maintenance, Errors, Sludge (Maintenance, Errors, Sludge Disposal etc.) Disposal etc.) ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014 Operation Diary As of: Page 55... - Page 64 STABI-KOM Operating Hours Operating Hours Operating Hours Operating Hours Compressor Aeration Clearwater Discharge Excess Sludge Discharge ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014 Operation Diary As of: Page 54...
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Page 65: Aquato
STABI-KOM Comments, Comments, Date Signature Events Events (Maintenance, Errors, Sludge (Maintenance, Errors, Sludge Disposal etc.) Disposal etc.) ® AQUATO STABI-KOM - Package Plant & Retrofitting Installation Instructions March 2014 Operation Diary As of: Page 55... -
Page 66: Aquato
For wastewater treatment plants there are currently following effluent classes ... AQUATO STABI-KOM - Package Plant & Retrofi tting ® Approvals As of: March 2014... -
Page 67: Approvals
AQUATO STABI-KOM ® User User Tank Effluent Classes Approvals Approvals Z-55.32- Z-55.31- Concrete PE Lying PE Standing GRP AQUATO STABI-KOM - Package Plant & Retrofitting ® Approvals As of: March 2014 page 69... -
Page 68: Aquato
AQUATO ® Umwelttechnologien GmbH | 3205 Herford | Germany fon + 49 (0) 52 21.10 21 90 | fax + 49 (0) 52 21.10 21 920 www.aquato.de | info@aquato.de Installation Company: Version: March 2014...
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