BenchMark Wireline AM5K Series User Manual
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BenchMark Wireline AM5K Series User Manual

Atex zone 2 ce combined depth/tension measurement device
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AM5K COMBINED DEPTH/TENSION
HALLIBURTON ENERGY SERVICES CONFIGURATIONS
AM5KA512 one encoder, no MMD (CH)
AM5KA507 dual encoders, MMD (OH) Zone 2
AM5KA529 dual encoders, no MMD (CH) Zone 2
CONTENTS
1.0
2.0
3.0
4.0
5.0
RECOMMENDED SPARE PARTS
6.0
7.0
CERTIFICATION DOCUMENTS
AM5K User Manual
36220 FM 1093
P. O. BOX 850
Phone: 281.342.6415
Fax:
281.342.4848
benchmarkwireline.com
MEASUREMENT DEVICE
ATEX ZONE 2 CE
6.1
6.2
Magnetic Mark Detector
6.3
Load Pin
6.4
6.5
Backup Odometer
Rev Q
SAP # 101321352
SAP # 101281049
SAP # 101286954
Oct 2007
Page 1 of 44

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  • Page 1 36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com AM5K COMBINED DEPTH/TENSION MEASUREMENT DEVICE ATEX ZONE 2 CE HALLIBURTON ENERGY SERVICES CONFIGURATIONS AM5KA512 one encoder, no MMD (CH) SAP # 101321352 AM5KA507 dual encoders, MMD (OH) Zone 2 SAP # 101281049 AM5KA529 dual encoders, no MMD (CH) Zone 2 SAP # 101286954...
  • Page 2 36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com Manual Revision Log Revision Q Oct 2007 Page 1, 38 Added reference and certificates for AM5KA529 (CH Zone 2) Revision P Sep 2007 Page 13: Added information for checking tension wheels Revision O Jun 2007 Page 4:...

  • Page 3: 1.0 General

    36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com 1.0 GENERAL The AM5K Wireline Measuring Device is a compact and lightweight device for measuring both wireline depth and tension. The device is designed to be mounted to the spooling arm of a wireline unit.

  • Page 4: Simonton,Texas

    36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com 2.0 SYSTEM DESCRIPTION DEPTH MEASUREMENT: The AM5K Measuring Head uses dual spring-loaded measuring wheels to measure the amount of wireline moving to and from the borehole. The measuring wheels are coupled to one or two optical encoders that transmit electrical signals via a cable to the hoistman’s panel and/or logging computer.

  • Page 5: 3.0 Operation

    36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com OPERATION SPOOLING ARM INSTALLATION – OVERHEAD SPOOLING ARM Install the measuring head on to the spooling arm by using the top adapter mount assembly to mount to an overhead spooling arm. The mount is designed to mount with a standard U-joint yoke.
  • Page 6 36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com Make sure that the head can freely sit on the wireline. If the mounting arrangement will not let the head travel up and down freely and if the cable puts a upward or downward force on the measuring head, this force will cause an offset to the tension measurement which will result in an incorrect tension reading.
  • Page 7 36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com CABLE INSTALLATION To install cable, first open the wheels by shifting the red release handles. Next, remove the push pin, and hinge the head open. Lifting up on the wireline cable makes it easier to remove the push pin. The cable can now be inserted or removed.
  • Page 8 36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com CABLE REMOVAL UNDER LOAD 3.4.1 If under load, the load will need to be removed from the device prior to removing the retaining pin. A “C-clamp" or a nylon "ratchet strap" can be used to remove the load.
  • Page 9 36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com CHANGING CONFIGURATION BETWEEN OPEN HOLE AND CASED HOLE A measuring head configured for open hole will typically contain a magnetic mark detector and a 2 encoder. Cased hole operations rarely require a magnetic mark detector and typically use only one encoder.
  • Page 10 36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com 3.5.2 To install the deep grooved tension wheel, replace the standard shallow grooved tension wheel with the deep grooved tension wheel. The load pin does not need to be changed. To account for the decreased bend angle of the cable, the Load Cell Angle value will need to be changed when using this wheel (refer to page 11).
  • Page 11 36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com SYSTEM OPERATION 3.6.1 Determine cable size to be used – .490" to .190”. Since the wireline cable actually bends over the tension wheel, the bend radius of the wireline cable will affect the tension measurement.

  • Page 12: 4.0 Maintenance And Repair

    36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com MAINTENANCE AND REPAIR PRE-JOB CHECK Each time the system is used perform the following steps: Verify that the AM5K is properly and securely attached to the spooling arm. Several different mounting kits are available for different types of spooling arms.
  • Page 13 36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com MONTHLY MAINTENANCE Visually inspect the interiors of the electrical connectors for the encoders and electronic load axle for dirt and evidence of insulation breakdown. Clean or replace as necessary.
  • Page 14 36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com AM5K User Manual Rev Q Oct 2007 Page 14 of 44...
  • Page 15 36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com ASSEMBLY / DISASSEMBLY PROCEDURES 4.4.1 MEASURING WHEEL, SHAFT, AND BEARING REMOVAL Either measuring wheel can be removed from the measuring head. First shift the red release handle to move the wheel away from the frame. Next remove the encoder with its adapter.
  • Page 16 36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com 4.4.4 ENCODER COUPLING INSTALLATION To install the encoder coupling, first remove the plug in the encoder adapter. Install one of the metal parts of the three piece coupling (item 36) to the wheel shaft and tighten it using a hex wrench.
  • Page 17 36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com 4.4.5 ENCODER MOUNT REMOVAL Follow these steps to remove the encoder mounts. Using a pair of vice grips, grab the end of the pin and pull on it (see photo).
  • Page 18 36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com Use a hook to pull the spring out far enough to remove the screwdriver (Careful not to bend the spring). Remove the floating encoder assembly. Repeat for the other side. Remove anti-rotation screw (if equipped).
  • Page 19 36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com 4.4.6 INSTALLING THE LOAD AXLE WHEEL Insert the tension wheel into the frame. Make sure the slotted hole in the tension wheel bushing is on the same side as the roll pin hole in the frame and the grease hole is on the opposite side.
  • Page 20 36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com Insert a 3/16” x 1/2” long roll pin into the hole. Do not use a longer roll pin as it will put the wheel into a bind. AM5K User Manual Rev Q Oct 2007...
  • Page 21 36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com Drive the roll pin flush. Make sure that the wheel can freely slide up and down. Remove the bolt and install the load pin. AM5K User Manual Rev Q Oct 2007 Page 21 of 44...
  • Page 22 36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com AFTER ASSEMBLY IS COMPLETE THE HEAD SHOULD BE CONFIGURED AS SHOWN BELOW AM5K User Manual Rev Q Oct 2007 Page 22 of 44...

  • Page 23: 5.0 Recommended Spare Parts

    36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com 5.0 RECOMMENDED SPARE PARTS It is recommended that the following list of parts be kept on hand for remote locations. ITEM SAP P/N DESCRIPTION AM5KA067 101392411 ASSY LOAD AXLE 2MV/V EEx nA REPLACES AM5KA013 AM5KA066...

  • Page 24: 6.0 Drawings And Parts Lists

    36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com 6.0 DRAWINGS AND PARTS LISTS 6.1 MEASURE HEAD ASSEMBLY SIDE VIEW AM5K User Manual Rev Q Oct 2007 Page 24 of 44...
  • Page 25 36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com TOP VIEW AM5K User Manual Rev Q Oct 2007 Page 25 of 44...
  • Page 26 36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com FRONT VIEW AM5K User Manual Rev Q Oct 2007 Page 26 of 44...
  • Page 27 36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com REAR VIEW AM5K User Manual Rev Q Oct 2007 Page 27 of 44...

  • Page 28: Parts List

    36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com PARTS LIST ITEM SAP P/N DESCRIPTION AM5KA131 101392401 ASSY FRAME BACKBONE UPPER 5WHL AM5KA232 101392402 ASSY FRAME BKBN LWR 5WHL GII AM5KA052-1 101392403 ASSY MOUNT FLTNG ENCDR WHL W/ OPTION AM5KA052-2 101392721...
  • Page 29 36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com AM5KP075 101392485 CHAIN SASH #35 SST AM5KM157 101393742 BEARING BALL 35MM ID MOD AM5KP088 101392479 BEARING LINEAR 30MMID X 40MMOD C276P002 101392480 BEARING BALL 20MM FAFNIR 204PP AM5KM134 101393747 BEARING BALL 40MM ID MOD...

  • Page 30: 6.2 Magnetic Mark Detector

    36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com MAGNETIC MARK DETECTOR SPECIFICATION 1. General This specification describes the latest magnetic mark detector. It replaces the original AMS100 detector, p/n AMS1A003. The performance characteristics emulate the original unit. 2.
  • Page 31 36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com AM5KA066 (101392415) ASSY MMD EEx Na AM5KM029 101392756 ENCLSR MAGNETIC MARK DETECTOR AM5KM035 101392757 COVER MAGNETIC MARK DETECTOR ACMU1P21 101392470 CONN MS3102E-20-27P 14 PIN RECEPT AM5KP119 101392546 O-RING 2-026 BUNA N MMD CONN 1-1/4 X 1-3/8 X 1/16...

  • Page 32: 6.3 Load Pin

    36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com LOAD PIN TENSION SPECIFICATIONS: Power Requirements: 12 vdc excitation Interface: Proprietary circuit board which buffers the load pin signals and provides a 3mv/v output Temperature stability: <= .015% full scale / deg F on zero <=...
  • Page 33 36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com AM5KA067 (101392411) ASSY LOAD AXLE 3MV/V 45 AM5KP068 101392468 CONN 10-107218-1P BENDIX QWL COURSE THD 10 PIN 1 EA 46 AM5KP067 101392469 DUST CAP CW49N16C CANNON CWL COURSE THREAD 1 EA 93 C276P040 101392540 O-RING 2-235 BUNA N L/P LID 3-1/8 X 3-3/8 X 1/8...

  • Page 34: 6.4 Encoder

    36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com ENCODER 13 AM5KA063 101392416 ENCODER H25D-SS-1200-ABC-4469 EEx nA 2 EA 36 AM5KM073 101393736 COUPLING MOD ENCDR 0.250/0.375 BORE 2 EA 44 AMS1P071 DUST CAP MS25043-16DA (HES) 2 EA Specifications 1200 Pulses per revolution...

  • Page 35: 6.5 Backup Odometer

    36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com BACKUP ODOMETER CABLE AND WIRING 14 AM5KA058 101392417 ASSY ENCODER BACKUP MAGNETIC 1 EA 49 AM5KP027 CONN KPT02E10-6P RECEPTACLE MS3112 1 EA 50 AM5KP034 DUST CAP KPT8110C CANNON SHELL SIZE 10 1 EA 51 C276P041 101393763 O-RING 2-017 2 EA...
  • Page 36 36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com CERTIFICATION DOCUMENTATION 7.1 MEASURING HEAD ATEX Conformity Certificate AM5K User Manual Rev Q Oct 2007 Page 36 of 44...
  • Page 37 36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com 7.2 MEASURING HEAD ATEX Conformity Certificate – Sheet 1 AM5K User Manual Rev Q Oct 2007 Page 37 of 44...
  • Page 38 36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com MEASURING HEAD ATEX Conformity Certificate – Sheet 2 AM5K User Manual Rev Q Oct 2007 Page 38 of 44...
  • Page 39 36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com ENCODER ATEX Conformity Certificate AM5K User Manual Rev Q Oct 2007 Page 39 of 44...
  • Page 40 36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com ENCODER ATEX Conformity Schedule AM5K User Manual Rev Q Oct 2007 Page 40 of 44...
  • Page 41 36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com LOAD PIN ATEX Conformity Certificate AM5K User Manual Rev Q Oct 2007 Page 41 of 44...
  • Page 42 36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com LOAD PIN ATEX Conformity Schedule AM5K User Manual Rev Q Oct 2007 Page 42 of 44...
  • Page 43 36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com MARK DETECTOR ATEX Conformity Certificate AM5K User Manual Rev Q Oct 2007 Page 43 of 44...
  • Page 44 36220 FM 1093 P. O. BOX 850 Simonton,Texas 77476 Phone: 281.342.6415 Fax: 281.342.4848 benchmarkwireline.com MARK DETECTOR ATEX Conformity Schedule AM5K User Manual Rev Q Oct 2007 Page 44 of 44...

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Am5ka512Am5ka529Am5ka507

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