Table of Contents
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USER MANUAL
OutboardMaster
pro
AC
5 / 10 / 15 KW 48 VOLT / 20 KW 96 VOLT
:
(LIQUID-COOLED- A-SYNCHRONOUS - IP66)
ELECTRIC BOAT PROPULSION SYSTEMS
IDTechnology BV (Bellmarine)
Meridiaan 29
Gouda
NL-2801DA
The Netherlands
Tel.: +31-85-4868530
e-mail: info@bellmarine.nl
www.Bellmarine.nl
Copyright © 2016 IDTechnology, Bellmarine ACLC 05-2016
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Table of Contents
Summary of Contents for Bellmarine OutboardMaster pro
- Page 1 5 / 10 / 15 KW 48 VOLT / 20 KW 96 VOLT (LIQUID-COOLED- A-SYNCHRONOUS - IP66) ELECTRIC BOAT PROPULSION SYSTEMS IDTechnology BV (Bellmarine) Meridiaan 29 Gouda NL-2801DA The Netherlands Tel.: +31-85-4868530 e-mail: info@bellmarine.nl www.Bellmarine.nl Copyright © 2016 IDTechnology, Bellmarine ACLC 05-2016...
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Page 2: Table Of Contents
MOTOR CONTROLLER CONNECTIONS ..................16 5.8.2 CONNECTION OF MOTOR CABLES ..................... 16 5.8.3 CONNECTION OF SIGNAL CABLES ..................... 17 5.8.4 CONNECTION OF POWER CABLES ..................... 17 CONTROLLER CALIBRATION ........................18 5.10 COMMISSIONING ............................18 May 2016 / Bellmarine-AC / EN... - Page 3 DISPLAY E7 ............................ 23 8.2.4 BELLCONTROL CASUAL C-01 ...................... 24 8.2.5 JOYSTICK VOETSTUK ........................25 ASYNCHROON ENGINE ..........................27 ORDERING INFORMATION ............................28 ORDERING LIST ............................. 28 EC DECLARATION OF CONFORMITY ......................... 29 EN / Bellmarine AC- liquid cooled e-propulsion systems...
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Page 4: General Information
This manual contains important safety and operating IDTechnology can accept no liability for: instructions for the safe and effective operation of the Consequential damage due to the use of a Bellmarine Bellmarine e-propulsion 48/96 Volt series. AC e-propulsion system; ... -
Page 5: Safety Guidelines And Measures
APPLICATIONS The following warning, caution and attention symbols are used in this manual. The Bellmarine AC e-propulsion system is not intended for use in any medical equipment that is intended for use as a WARNING! component of any life support system unless a specific... -
Page 6: Warning Regarding The Use Of Batteries
Batteries are heavy! It may become a projectile if it is involved in an accident! Ensure adequate and secure mounting and always use suitable handling equipment for transportation. May 2016 / Bellmarine-AC / EN... -
Page 7: How It Works
Please check the contents of the box before you start with the installation. If any of the items is missing, please contact your supplier. Closed loop cool unit: incl. pump and fan. EN / Bellmarine AC- liquid cooled e-propulsion systems... -
Page 8: Motor Controller And Motor
These properties and many others have already been set by IDTechnology. They can be adjusted to specific wishes by a Bellmarine dealer, or by IDTechnology after to connect the system to a PLC with Internet and using the Bellmarine interface. -
Page 9: Operation
The E7 display has everything the E4 display has and more like: It displays the engine/motor controller temp., voltage measurement, illuminated screen and a speaker for a warning by failure. Figure 4-1.1: E2 Display EN / Bellmarine AC- liquid cooled e-propulsion systems... -
Page 10: Display Buttons
The alarm number is shown in the display. backward forward The display will show a large text block in the upper section with the error code displayed. Figure 4-2: Joystick See chapter 7 for a description of the error codes. May 2016 / Bellmarine-AC / EN... -
Page 11: Other Operation Functions
Check the battery condition. To accommodate fast maneuvering in the two drive Turn the motor switch off. modes, the Bellmarine AC e-propulsion system is able Turn the main switch off. to deliver an additional amount of power for a limited... -
Page 12: Installation
COMPONENTS See the block diagram in chapter 3 and the wiring diagram in section 5.8 During mounting of a Bellmarine e-propulsion system serve the precautionary and safety instructions in Chapter Figure 5-2: mounting of the engine 2 must be observed!! The motor must be mounted directly onto an existing foundation. -
Page 13: Motor Controller
MOTOR CONTROLLER COOLING Note the following when installing the motor controller: The Bellmarine liquid cooled e-propulsion systems can be cooled in a several way’s: The motor controller must be mounted at a dry, well- protected and accessible location in the boat. -
Page 14: Display
5. Connect the power supply from the battery pack to the motor controller See the block diagram in chapter 3 and the wiring diagram in section 5.8 May 2016 / Bellmarine-AC / EN... - Page 15 Figure 5-5: Connection diagram (depicted motor controller, the AC-34 but other models have the same connection (AC-36 and The battery is not part of the standard delivery of an electric sailing system EN / Bellmarine AC- liquid cooled e-propulsion systems...
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Page 16: Motor Controller Connections
Connect the motor direction (4P) and temp sensor (2P) cable from the motor controller to the motor with the preassembled cable with 2 x IP 66 connector After you close the bipolar separate cable to the heat pump. May 2016 / Bellmarine-AC / EN... -
Page 17: Connection Of Signal Cables
The main switch must be mounted at an accessible location between the fuse and the motor controller, so that the system can be disconnected from the battery in case of an emergency or in case of maintenance. EN / Bellmarine AC- liquid cooled e-propulsion systems... -
Page 18: Controller Calibration
Therefore, several adjustments can be made. can be found on the front of the motor controller, it is If your the Bellmarine Outboard propulsion system is not marked [4] new, you have to take into account that previous users . -
Page 19: Maintenance And Service
Figure 6-2) it should be filled with oil till the whole oil sight again to open the water inlet valve ! glass is covered with oil(from the inside) Figure 6-1 bottle 80W-90 oil EN / Bellmarine AC- liquid cooled e-propulsion systems... -
Page 20: Trouble Shooting
7 TROUBLE SHOOTING In case of a failure, the Bellmarine AC e-propulsion system At the right side of the display is a LED alarm triangle . display shows an error code to help you find the cause. If This triangle displays the following colors in case of an... -
Page 21: Technical Information
0.8 kg Maximum motor drive power 2,0 kg Maximum motor drive speed 13 kg 13 kg 13 kg 13 kg Maximum motor drive torque 0.4 kg 0.4 kg 0.4 kg 0.4 kg EN / Bellmarine AC- liquid cooled e-propulsion systems... -
Page 22: Dimensions
Maximum motor regeneration power 0.7 kg 0.7 kg 0.7 kg 0.7 kg Maximum motor regeneration speed 41.6 kg 69.8 kg 74 kg 91 kg Optional cavitation plate 4.0 kg DIMENSIONS 8.2.1 Display E4 Figure 8-1: dimensions display E4 in mm. 8.2.2 Display E2 Figure 8-1.3: dimensions display E2 in mm May 2016 / Outboard / EN... -
Page 23: Display E7
8.2.3 Display E7 Figure 8-1.2 :dimensions display E7 in mm. EN / Bellmarine AC- liquid cooled e-propulsion systems... -
Page 24: Bellcontrol Casual C-01
8.2.4 Bellcontrol casual C-01 May 2016 / Outboard / EN... -
Page 25: Joystick Voetstuk
8.2.5 Joystick stand EN / Bellmarine AC- liquid cooled e-propulsion systems... - Page 26 Motor controller Figure 8-2: dimensions AC-34 / 36 / 38 motor controller in mm. May 2016 / Outboard / EN...
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Page 27: Asynchroon Engine
Asynchroon engine Figure 8-3:dimensions N-30 (2.5 / 4.2) liquid cooled engine in mm. Figure 8-4:Dimensions N50 (6.0 / 10 kW) engine in mm. EN / Bellmarine AC- liquid cooled e-propulsion systems... -
Page 28: Ordering Information
9 ORDERING INFORMATION ORDERING LIST Part number Description 100789 Self-pumping pump 100799 Fresh water cool installation kit ControlMaster Casual – single version, side mount 100422 ControlMaster Sport – single version, side mount 100423 ControlMaster Sport T – single version, top mount 100424 ControlMaster Sport TD –... -
Page 29: Ec Declaration Of Conformity
EN 60034-1:2004 Industrial Trucks – Electromagnetic Compatibility En12895:2000 The Inland waterway Vessel Directive 2006/87/EC Relevant requirements contained within Annex II, Article 9.20 Gouda, 30-05 - 2016 Marien Schoonen CEO. IDTechnology BV (Bellmarine) EN / Bellmarine AC- liquid cooled e-propulsion systems...
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Questions and answers
How to reset a controller manually
To manually reset a Bellmarine Pro controller, turn the motor switch Off and then On again.
This answer is automatically generated
I have a error code 39 what dus that meen