Inspection; Storage; Trouble Shooting; Tools - HKC APL-8 Series Installation, Operation & Maintenance Manual

Limit switch box. valve position monitor.
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7.1.5.
Check internal devices for condensation
7.1.6.
Check enclosure O rings seals and verify that the O ring is not pinched between housing
7.1.7.
Visually inspect during open/close cycle
7.1.8.
Inspect identification labels for ware and replace if necessary
Warning :
Flameproof enclosure! Before opening ensure the absence of gas and voltage.
Treat cover with care. Gap surface must not be damaged or dirtied in any way

8. Inspection

8.1.
Check the item and quantity of products with packing list or related documents.
8.2.
Check the limit switch box o-ring. Where a damage on it. It caused the corrosion of internal parts.
8.3.
Check the adjustment of cams. Cams shall be released when those have been used for a long period of
operating. If do so, they don't work correctly with switches.

9. Storage

The products must be stored in a clean, cool and dry area. The unit shall be stored with the cover installed and
the cable entry openings sealed. Storage must be off the floor, covered with a sealed dust protector.

10. Trouble Shooting

The following instructions are offered for the most common difficulties encounter during installation and start-
up.
Signal fails to main control room.
10.1. Check the wiring of limit switch box in accordance with wiring diagram.
10.2. Check whether the cams or switches are damaged or broken.
10.3. Check the main signal wire from the terminal strip.
10.4. Re-set the limit switch box
10.5. Check the resistance value of the potentiometer.
10.6. Check potentiometer gear jamming
10.7. Check the zero and span calibration
10.8. Check whether the card is damaged or not.

11. Tools

11.1. 1 Set Metric Allen key (Hex Wrench)
11.2. 1 Set Screw driver
11.3. 1 Set Metric spanner
11.4. 1 Wire Stripper long nose
11.5. 1 Needle nose pliers
11.6. 1 Multi Meter (AC, DC, Resistance)
11.7. 1 Ohm Meter (0~25mA) : IF APL - . 16 adapted

12. Installation and Maintenance Tips

For any installation and maintenance work, the following should be observed :
Caution :
ü
A regular inspection and maintenance performed by qualified and trained personnel
ü
When working in potentially explosive areas, observe the standard EN 60079-14 "Electrical
Installations in Hazardous Areas".
ü
Work at the open actuator under voltage must only be performed if it is assured that for the duration of
the work there is no danger of explosion.
ü
Observe additional national regulations.
12.1. Check the limit switch box visually. Ensure that no outside damage or changes are visible.
The electric connecting cables must be without damage and wired correctly.
12.2. Cable entries, cable glands, plugs etc. have to be checked for correct tightness and sealing.
Doc No. : HUMG-APL8-16 Rev0
APL-8 Series Limit Switch Box
Installation Operation & Maintenance Manual
Page 11 / 12
Valve Automation Leader, HKC

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