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PEPPERS CR-C Series Installation Manual

Range of compound barrier cable glands

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Peppers Cable Glands Limited
Stanhope Road, Camberley,
Surrey, GU15 3BT, UK
Installation Guide
CT0033 V1.0
Installation Guide for Peppers
CR-C*** Range of Compound
Barrier Cable Glands

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Summary of Contents for PEPPERS CR-C Series

  • Page 1 Peppers Cable Glands Limited Stanhope Road, Camberley, Surrey, GU15 3BT, UK Installation Guide CT0033 V1.0 Installation Guide for Peppers CR-C*** Range of Compound Barrier Cable Glands...
  • Page 2 CR-C*** Type Installation Guide • This presentation is a visual guide to aid with the installation of Peppers CR-C*** range of cable glands. It should only be used in conjunction with the supplied installation instructions. Please note that the assembly in the presentation is made off in a clearance hole as no threaded entry was available at the time.
  • Page 3 Peppers Cable Glands Limited Stanhope Road, Camberley, Surrey, GU15 3BT, UK Installation Guide CT0033 V1.0 CR-C*** Type Installation Guide The CR-C*** Type Cable Gland Kit including gland, barrier compound, assembly instructions and installation gloves.
  • Page 4 Peppers Cable Glands Limited Stanhope Road, Camberley, Surrey, GU15 3BT, UK Installation Guide CT0033 V1.0 CR-C*** Type Installation Guide The CR-C*** Type Cable Gland...
  • Page 5 Peppers Cable Glands Limited Stanhope Road, Camberley, Surrey, GU15 3BT, UK Installation Guide CT0033 V1.0 CR-C*** Type Installation Guide 1. Split gland as shown.
  • Page 6 Peppers Cable Glands Limited Stanhope Road, Camberley, Surrey, GU15 3BT, UK Installation Guide CT0033 V1.0 CR-C*** Type Installation Guide 2. Fit Entry Body. Hand-tighten. Then, using a wrench, tighten a further ½ turn...
  • Page 7 Peppers Cable Glands Limited Stanhope Road, Camberley, Surrey, GU15 3BT, UK Installation Guide CT0033 V1.0 CR-C*** Type Installation Guide 3. Slide Back Nut, Mid Cap and Clamp onto cable.
  • Page 8 Peppers Cable Glands Limited Stanhope Road, Camberley, Surrey, GU15 3BT, UK Installation Guide CT0033 V1.0 CR-C*** Type Installation Guide 4 . Prepare cable as detailed in instructions.
  • Page 9 Peppers Cable Glands Limited Stanhope Road, Camberley, Surrey, GU15 3BT, UK Installation Guide CT0033 V1.0 CR-C*** Type Installation Guide 5. Slide Cone onto inner sheath and under armour. Slide Clamp onto exposed armour. 6. Insert cable through Entry Body and engage Cone in Entry Body.
  • Page 10 Peppers Cable Glands Limited Stanhope Road, Camberley, Surrey, GU15 3BT, UK Installation Guide CT0033 V1.0 CR-C*** Type Installation Guide 7. To clamp armour/braid onto Cone, hand-tighten Mid Cap to Entry Body, then using wrench tighten a further 1 turn.
  • Page 11 Peppers Cable Glands Limited Stanhope Road, Camberley, Surrey, GU15 3BT, UK Installation Guide CT0033 V1.0 CR-C*** Type Installation Guide 8. Unscrew Mid Cap to visually check armour is securely clamped. Pull out cable and Cone.
  • Page 12: Health And Safety Warning

    Peppers Cable Glands Limited Stanhope Road, Camberley, Surrey, GU15 3BT, UK Installation Guide CT0033 V1.0 CR-C*** Type Installation Guide HEALTH AND SAFETY WARNING The resin used in the compound can cause eye and skin irritation. For your personal protection, wear plastic or latex gloves while mixing and applying.
  • Page 13 Peppers Cable Glands Limited Stanhope Road, Camberley, Surrey, GU15 3BT, UK Installation Guide CT0033 V1.0 CR-C*** Type Installation Guide 9. Check compound has not passed its "Use By" date. Installation at temperatures below 10C should be avoided. Trim any hardened pieces from ends of stick.
  • Page 14 Peppers Cable Glands Limited Stanhope Road, Camberley, Surrey, GU15 3BT, UK Installation Guide CT0033 V1.0 CR-C*** Type Installation Guide Adequately Mixed Compound...
  • Page 15 Peppers Cable Glands Limited Stanhope Road, Camberley, Surrey, GU15 3BT, UK Installation Guide CT0033 V1.0 CR-C*** Type Installation Guide Support the cable and rear gland assembly. With unarmoured cable, hold Cone and cable roughly concentric. Splay out the cores. Starting at the middle, pack small amounts of rolled-out compound between the cores.
  • Page 16 Peppers Cable Glands Limited Stanhope Road, Camberley, Surrey, GU15 3BT, UK Installation Guide CT0033 V1.0 CR-C*** Type Installation Guide Sealing the cores: -...
  • Page 17 Peppers Cable Glands Limited Stanhope Road, Camberley, Surrey, GU15 3BT, UK Installation Guide CT0033 V1.0 CR-C*** Type Installation Guide 12. Pass cores through and push compound into Entry Body until Cone engages. Remove squeezed out compound...
  • Page 18 Peppers Cable Glands Limited Stanhope Road, Camberley, Surrey, GU15 3BT, UK Installation Guide CT0033 V1.0 CR-C*** Type Installation Guide 12. Continued. Removing squeezed out compound.
  • Page 19 Peppers Cable Glands Limited Stanhope Road, Camberley, Surrey, GU15 3BT, UK Installation Guide CT0033 V1.0 CR-C*** Type Installation Guide For thickest armour: Screw Mid Cap 7 full turns onto Entry Body (arrow C on instructions). For tape armours/braids: screw no further than groove (sizes 16 & 20S: screw no further than 6mm [1/4 inch] from Entry Body hexagon) (arrow D on instructions).
  • Page 20 Peppers Cable Glands Limited Stanhope Road, Camberley, Surrey, GU15 3BT, UK Installation Guide CT0033 V1.0 CR-C*** Type Installation Guide 13. Clean off excess compound from Entry Body to allow withdrawal when compound has cured (arrow E on instructions). Cores may be disturbed after 1 hour. Leave to cure for 4 hours...
  • Page 21 Peppers Cable Glands Limited Stanhope Road, Camberley, Surrey, GU15 3BT, UK Installation Guide CT0033 V1.0 CR-C*** Type Installation Guide To release the joint for inspection, unscrew Mid Cap. Using wrench on Cone, release joint & pull out.
  • Page 22 Peppers Cable Glands Limited Stanhope Road, Camberley, Surrey, GU15 3BT, UK Installation Guide CT0033 V1.0 CR-C*** Type Installation Guide • Correct compound form should be as shown. • Ensure there are no voids in the form...
  • Page 23 Peppers Cable Glands Limited Stanhope Road, Camberley, Surrey, GU15 3BT, UK Installation Guide CT0033 V1.0 CR-C*** Type Installation Guide Re-insert compound assembly into Entry body as shown:-...
  • Page 24 Peppers Cable Glands Limited Stanhope Road, Camberley, Surrey, GU15 3BT, UK Installation Guide CT0033 V1.0 CR-C*** Type Installation Guide 15. Hand-tighten Mid Cap to remake joint. Then refer to table in instructions and tighten using wrench to the given amount.
  • Page 25 Peppers Cable Glands Limited Stanhope Road, Camberley, Surrey, GU15 3BT, UK Installation Guide CT0033 V1.0 CR-C*** Type Installation Guide 16. Hold Mid Cap with wrench and tighten Back Nut onto cable. Ensure seal makes full contact with cable sheath, and then tighten Back Nut 1 extra turn.
  • Page 26 Peppers Cable Glands Limited Stanhope Road, Camberley, Surrey, GU15 3BT, UK Installation Guide CT0033 V1.0 CR-C*** Type Installation Guide Completed Assembly...
  • Page 27 Peppers Cable Glands Limited Stanhope Road, Camberley, Surrey, GU15 3BT, UK Installation Guide CT0033 V1.0 CR-C*** Type Installation Guide 17. The equipment should not be energised until the compound has been left to cure for at least 4 hours when working at 21º C. See the chart ‘Energising Time vs. Temperature’ for further...
  • Page 28 Stanhope Road, Camberley, Surrey, GU15 3BT, UK Installation Guide CT0033 V1.0 If additional information or assistance is required please contact Peppers for further details: - Peppers Cable Glands Limited Stanhope Road - Camberley Surrey. GU15 3BT United Kingdom Tel: +44 (0) 1276 64232 Fax: +44 (0) 1276 691752 Email: admin@peppers.co.uk...