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Richmond GTR156 User Manual

Sliding gate opener
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Sliding Gate Opener User Manual
Model: GTR156
Please Note: This motor is AC 240V Power only and is not compatible with DC Battery Backup or Solar power.
Gate in open position
Gate in closed position
WARNING
Instructions must be read before beginning installation. Please follow these instructions carefully, incorrect
installation could affect gate operation. If you require more information, please contact
Richmond Wheel & Castor Co on 1300 474 246
When mounting and positioning the motor ensure that the power cable is unplugged. The motor cover will need to
be removed to mount the motor to the mounting plate. Any changes to the settings of the gate motor can only be
made by a licensed electrician.
1
Revision 19a

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  • Page 1 If you require more information, please contact Richmond Wheel & Castor Co on 1300 474 246 When mounting and positioning the motor ensure that the power cable is unplugged. The motor cover will need to be removed to mount the motor to the mounting plate.
  • Page 2 Revision 19a...

  • Page 3: Table Of Contents

    Contents: Gate Opening Default Setting Information …………………….……………….…..4 General Safety…………………………………………………………………...….….….5 Parts List…………………………………………………….……………………….……..6 Technical Specifications…………………………………………………………………7 Motor Installation Before you start………………………………………………………………….…8 Tools Required / Example Sliding Gate Setup…………….……………………9 Step 1 - Gate Preparation Before Adding Your Motor ……………….……….10 Step 2 – Motor Pad Footing………….…………………………………………..10 Step 3 - Motor Position Installation………….………………..…………………11 Step 4 –...

  • Page 4: Gate Opening Default Setting Information

    Gate Opening Default Setting Information: The gate motor will close the gate to the right-hand side as its default setting (refer to fig 1). Default operation: Motor mounted on the Fig 1 left-hand side Before Installing: Test the motor by plugging it into a power source and pressing the remote. You will see the motor cog turn.

  • Page 5: General Safety

    Any other use not specified in this documentation could damage the product and be dangerous. • Only use original parts for any maintenance or repair operation. Richmond Wheel & Castor Co declines all responsibility with respect to the automation safety and correct operation when other supplier’s components are used.

  • Page 6: Parts List

    Parts List: Picture Name Quantity Main motor Motor Mounting Plate Manual release keys Remote controls (factory paired to motor) Gate Warning Signage In the accessories box you will find the items below: Limit travel stops Limit travel stop mounting screw M6x18 Masonry Anchor bolt M12x100mm ( Drill bit size: M12 Masonry )

  • Page 7: Technical Specifications

    Technical Specifications: Model GTR156 Power supply 240VAC/50Hz Motor power 400W Gate moving speed 11-13m/min Maximum weight of gate 1200Kg Maximum length of gate Remote control distance Up to 30m Remote control mode Single Button Mode Limit switch Spring Limit Switch...

  • Page 8: Motor Installation

    Power Supply: The GTR156 requires 1 x 10Amp AC240V 50Hz power supply (RCD Protected Weatherproof PowerPoint). The GTR156 comes complete with a power lead and plug that is 1m long. If you do not have a suitable RCD protected weatherproof power point within 1m of the gate motor you will need to consult a licenced electrician.

  • Page 9: Tools Required / Example Sliding Gate Setup

    Socket and Spanner Set • Phillips Head Screwdriver Example Sliding Gate Setup: Gate Track and Gate End Gate Gate Guide Track Wheels Catch Stopper Rollers If you require any gate hardware, contact Richmond Wheel & Castor Co or an authorised reseller. Revision 19a...

  • Page 10: Step 1 - Gate Preparation Before Adding Your Motor

    Please ensure that the motor power cable is not plugged in at any stage before Step 9 Step 1 - Gate Preparation Before Adding Your Sliding Gate Motor: • Ensure that the sliding gate is correctly installed. • The gate is horizontal and level and the gate can glide back and forth smoothly when moved by hand before installing the automatic gate opener.

  • Page 11: Step 3 - Motor Position Installation

    Step 3 - Motor Position Installation: • Insert the key and open the manual release bar to put the motor into manual mode, and check that the motor cog rotates freely by hand (As per Fig 16). • Place the motor and motor mounting plate on the concrete pad. •...

  • Page 12: Step 4 - Removing Motor Cover For Mounting

    Step 4 – Removing Motor Cover for Mounting: • Unscrew the two motor cover screws located at each side of the motor cover. • Remove the rubber grommet below the spring limit switch (as per fig 5). Fig 5 Please Note: the rubber grommet must be fitted back onto the motor cover once the cover has been re-fitted/replaced onto the base of the motor.

  • Page 13: Step 6 - Fitting The Mounting Plate & Motor

    Step 6 - Fitting Mounting Plate & Motor: • Fit motor mounting plate back into place and fit and tighten anchor bolts (as per figures 8 an 9). • Fit motor back on mounting plate, ensuring the power cord is positioned into the end slot of the mounting plate in the direction of the power point, making sure there are no pinch points (as per Fig 10).

  • Page 14: Step 7 - Gear Rack & Motor Alignment

    Step 7 - Gear Rack & Motor Alignment: • See Fig 16 for recommended gear rack mounting height. • Insert the key and open the manual release bar to put the motor into manual mode and check that the motor cog rotates freely by hand (as per Fig 16). •...
  • Page 15 At this stage of final assembly, the cover is removed (not shown) and the power cable is still unplugged. Fig 17 Now that your gear rack and motor are aligned, and your gate is sliding freely, fully tighten the motor mounting set screws (Part 6d) and reinstall motor cover and tighten screws provided.

  • Page 16: Step 8 - Limit Travel Stops

    Step 8 - Limit Travel Stops: Included in your gate motor kit are two limit travel stops (Part 6a) which must be fitted to the gear racks on your gate to ensure safe operation. The limit travel stops are designed to set the desired opening and closing position of your gate.
  • Page 17 Fig 21 The installation of spring limit switch block is shown in Figure 21 Fig 22 Please Note: The warning signage provided (Part 5) must be displayed on the street facing side of your automatic gate at all times. Fig 23 Revision 19a...

  • Page 18: Step 9 - Powering The Motor

    MOT1 and MOT2 lines on the J4 terminal (as per fig 25). • Soft start/soft stop function - The GTR156 is set by default to provide the soft start/soft stop function. We recommend this default position is always maintained. •...

  • Page 19: Step 10 - Testing The Limit Travel Stops

    Step 10 – Testing the Limit Travel Stops: Testing the closed position • Ensure motor is plugged in as per step 9 and the gate is in the open position. • Press remote (remotes included in kit are factory paired to the motor). The gate will begin to close.

  • Page 20: Programming And Wiring

    Programming and Wiring: Control board wiring diagram 01 Any works to the 240V AC must only be performed by a licensed electrician. Ensure power is off before any modifications are made. Fig 25 Revision 19a...
  • Page 21 Programming and Wiring: Control board wiring diagram 02 Please refer to page 24 for added description of terminals J2 & J5 Fig 26 Revision 19a...

  • Page 22: Dip Switch Adjustment

    Dip Switch Adjustment: All changes to these settings must be completed by a licensed electrician Number Description Soft Start/Close Function OFF – enabled ON – disabled Default position is OFF (recommended) Limit Switch Setting (disable or enable the spring limit switch) OFF –...

  • Page 23: Further Settings And Programming

    Further Settings & Programming: All changes to these settings must be completed by a licensed electrician VR1: Stall Force Mode Maximum = More Force = Less sensitive Minimum = Less Force = More sensitive When Stall Force Mode is enabled (Dip switch 5 is at OFF position), the motor will detect obstacles and impacts to the gate.
  • Page 24 All changes to these settings must be completed by a licensed electrician J2 Terminal: (as per fig 17) Terminal 1: Optional External Close Push Button Switch. Terminal 2: Optional External Open Push Button Switch. Terminal 3: Optional External Stop Push Button Switch. Terminal 4: Common Terminal for All Optional Push Buttons.
  • Page 25 All changes to these settings must be completed by a licensed electrician J6 Terminal: Motor Capacitor J4 Terminal: MOT1: Motor Terminal, swap with MOT2 to change gate direction. MOT2: Motor Terminal, swap with MOT1 to change gate direction. MOTCOM: Motor Common Terminal. LAMP (L&N): Connection for warning lamp.

  • Page 26: Connecting Infrared Photocells

    Connecting Infrared Photocells: The below steps must be completed by a licensed electrician Richmond highly recommend the use of infrared photocells as an additional safety feature. While closing, if the ray of the Infrared Photocell is blocked, the gate will stop and reverse immediately, to protect user and property security.

  • Page 27: Maintenance

    Maintenance: Under normal operation, the gate should be checked every 6 months: • Lubricate shafts and sprockets • Check and tighten anchor bolts • Check for loose and corroded wires. • Check the earth wire (green/yellow) on Terminal J4 (refer to Fig 19 and 20) is firmly attached to the housing with the screw.

  • Page 28: Troubleshooting

    3. Limit switch is damaged. done while power is disconnected. 3. Check wiring for any damage. Contact Richmond Wheel & Castor for a new limit switch if required. Gate does not fully 1. The gate meets an 1.

  • Page 29: Pairing And Clearing Remotes

    OFF. when the remote is paired. Technical Support For support or assistance with installing your gate motor, ring your local Richmond Wheel & Castor Branch on 1300 474 246. For detailed technical support, ring our Engineering Department on 03 9551 2233.

  • Page 30: Additional Drawings And Diagrams

    Additional Drawings and Measurements: Optional Accessories Available: Additional Remotes (GTR179): Spare/Additional remotes for the automatic gate kit, these will need to be paired to the motor. Infrared Photocells (GTR196): Detects pedestrians, vehicles and objects that cross an infrared beam and prevents the gate from closing. Exit Wand (GTR147): Senses cars or trucks moving at more than 8km per hour and opens the gate without the need for using a remote or keypad.

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