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Summary of Contents for Boss X-SERIES
- Page 1 X-SERIES The ultimate push around scissor lifts USER GUIDE EN 280 IP24...
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Page 2: Table Of Contents
Examination / tests record Daily checks – operator checklist Section 7 – BoSS X-Series accessories Confined Space Guardrail Bumpers - Front and side impact protection Heavy-Duty All-Weather Covers Section 8 – Variations on earlier BoSS X-Series machines BoSS X-Series User guide... -
Page 3: Section 1 - Description Page
Introduction This user guide provides information on the safe operation of the BoSS X-Series single person push around scissor lifts namely the BoSS X2 (now discontinued), BoSS X3 and BoSS X3X. This user guide does not apply to BoSS X3 machines with serial numbers between YMG11001 and 11300. -
Page 4: Characteristics And Description
Characteristics and description The BoSS X-Series is a range of manually propelled scissor lifts. Each machine includes the following features as standard: Automatic braking on fixed castors Foot operated click-on brakes on swivel castors Tilt sensor Platform overload sensor with LED indicator on handset controller... - Page 5 Heavy-duty castors with cast aluminium hubs and non-marking tyres Maintenance Manual EC Declaration of Conformity 6 months LOLER certification (UK only) 3-year parts warranty The following BoSS X-Series machine accessories are also available: Confined Space Guardrail Bumpers - Front and side impact protection Heavy-Duty All-Weather Covers bosspoweredaccess.com...
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Page 6: Intended Use
Intended use BoSS X-Series machines have been designed to comply with the safety requirements of the European Machinery, Low Voltage and Electromagnetic Compatibility Directives and in accordance with the European Standard EN 280 Mobile Elevating Work Platforms – Design calculations – Stability criteria – Construction – Safety –... - Page 7 WARNING Operation of the BoSS X-Series machine by untrained or inadequately trained operators may result in serious injury or death. A course for the category Push Around Vertical (PAV) is offered by IPAF-approved training centres in the UK.
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Page 8: Modifications
Continued In addition to the Operator of the BoSS X-Series machine the Site Surveyor and Planner plus the machine Demonstrator should be competent to fulfil these roles as specified in the Safe Use of MEWP’s – Code of Practice sections 7.2.6 and 7.2.7 respectively. When planning the job the Site Surveyor and Planner should work through the following stages Identify the task to be undertaken. -
Page 9: Terminology
Terminology Guardrail mounted tool box (with tool tray) Forklift pockets for lifting, hoisting and strapping during transit Battery charging cable connection point Battery charging indicator Battery charge level indicator Chassis mounted emergency stop Heavy-duty castors with cast aluminium hubs and non-marking tyres Step up to platform Fixed castors with automatic braking applied on platform ascent... -
Page 10: Section 2 - Specification
>225 (240kg load) >250 (240kg load) 18 seconds 15 seconds 12 seconds Ascent time (240kg load) (240kg load) (240kg load) 21 seconds 18 seconds 15 seconds Descent time (including 3 second delay) (240kg load) (240kg load) (240kg load) BoSS X-Series User guide... -
Page 11: Operating Site
2.2.1 Ground conditions Ensure that the ground on which the BoSS X-Series machine is to operate is capable of supporting the weight of the machine (including the maximum rated load of 240kg). Be aware of specific floor areas such as manhole covers which may not be designed to withstand the following maximum point loading exerted by the castor wheels: BoSS X3X –... -
Page 12: Segregation From Other Site Vehicle Movements
Segregation from other site vehicle movements Every worksite should be subject to a risk assessment and where vehicle movements are likely to occur close to the BoSS X-Series machine, measures should be taken to segregate the machine from other vehicles. This might include the use of cones, barriers, signage and rerouting measures. -
Page 13: Section 3 - Safety Rules
NEVER manoeuvre the BoSS X-Series machine with a person or materials on the platform. NEVER attempt to get on or off the work platform of the BoSS X-Series machine when elevated. NEVER apply external side loads to the platform or scissor structure. NEVER allow persons at ground level to operate the controls whilst the platform is occupied (unless in an emergency situation). - Page 14 BoSS X-Series machine is positioned on adequate ground to support the weight of the machine and its rated load. ALWAYS keep the BoSS X-Series machine clear of live electric conductors. ALWAYS keep the BoSS X-Series machine away from contact with fixed objects (e.g. ceilings etc.) or moving objects (e.g. vehicles, cranes etc.)
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Page 15: Section 4 - Operating Instructions
Section 4 – Operating instructions Daily checks It is essential to carry out daily checks on the BoSS X-Series machine to ensure its safe condition of use including the following as a minimum: Hydraulic oil leaks by visual inspection of the floor around the chassis and by feeling underneath the chassis drawer outer casing. -
Page 16: Manoeuvring The Platform
Take care to avoid trapping hands or feet whilst manoeuvring the platform. WARNING Never manoeuvre the BoSS X-Series machine whilst it is elevated or with a person, tools or materials on the platform. Moving the machine up or down a slight gradient:... -
Page 17: Engaging The Brakes
MUST The swivel castors be locked whenever the machine is stationary whether or not it is in use. Battery isolation switch The BoSS X-Series machine is fitted with a key operated switch on the handset controller. This switch is used to isolate the battery, and... -
Page 18: Entering And Leaving The Work Platform
(e.g. the use of two hands and one foot as shown in the pictures below). Always use the step up to the platform on the chassis of the machine. On entering the platform, ensure that the gate is closed behind you, as shown below. BoSS X-Series User guide... -
Page 19: Handset Controller
Once the operator is sure that it is safe to continue the descent, the ‘DOWN’ button can be depressed a second time to continue the lowering of the platform. BoSS X-Series machines are fitted with a platform overload sensor. If the platform load is exceeded the platform will not ascend and the red LED indicator on top of the handset will illuminate. -
Page 20: Emergency Lowering
Emergency lowering In the unlikely event of a power failure of the BoSS X-Series machine the platform can be lowered manually by use of the following procedure: STEP 1 Turn the finger screw on the emergency descent valve anticlockwise until it will not turn any further, as shown in Figure 1 below. - Page 21 Figure 1 below. Figure 2 Figure 1 STEP 3 Connect either the mains power or 110V transformer charging cable to the BoSS X-Series machine battery charging cable connection point, as shown in Figure 2 above. Both of these cables can be found in the tool box which is mounted on the platform guardrail. STEP 4 Plug the other end of the charging cable into either a mains 240V or transformer 110V power supply.
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Page 22: Section 5 - Transport, Handling And Storage
Section 5 – Transport, handling and storage Storage The BoSS X-Series machine should be stored inside in a secure, clean and dry environment, the emergency stop on the handset depressed and the key removed. It should not be stored outside. - Page 23 The BoSS X-Series machine should be anchored by means of adequately rated and fully tightened straps through each of the forklift pockets on the machine. WARNING The forklift or tail lift used to lift the BoSS X-Series machine must be adequately rated. bosspoweredaccess.com...
- Page 24 WARNING Never stand in front of, or behind the BoSS X-Series machine while it is being winched. BoSS X-Series User guide...
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Page 25: Lifting
Lifting The BoSS X-Series machine may be lifted by a crane or Hiab by threading adequately rated lifting straps through each of the forklift pockets on the machine. WARNING A full risk assessment must be carried out. The straps must be threaded inside the guardrails of the machine. -
Page 26: Section 6 - Maintenance And Repair Record
CLOCKWISE UNTIL FULLY TIGHT AND THEN USE THE HANDSET CONTROLLER IN ACCORDANCE WITH THE INSTRUCTIONS FOR USE DO NOT USE A PRESSURE WASHER ON THIS SIDE OF THE BASE UNIT UNLESS BOTH RUBBER PLUGS ARE IN POSITION. BoSS X-Series User guide... - Page 27 OPEN THE DRAWER AT THE OPPOSITE SIDE OF THE CHASSIS AND REMOVE 100 AMP FUSE USING RED STRAP BEFORE UNDERTAKING TWO STAGE EMERGENCY DESCENT PROCEDURE. THEN, ARRANGE FOR REPAIR OF MACHINE BY TRAINED ENGINEER. BOSS X-SERIES Machine Plate 164x73mm Rev 1118_PROOF 5_PRINT.pdf 12/11/2018 09:48 bosspoweredaccess.com...
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Page 28: Maintenance Record
Maintenance record DATE SCHEDULED MAINTENANCE UNDERTAKEN Repairs record DATE REPAIRS UNDERTAKEN Examinations / tests record DATE EXAMINATIONS/TESTS UNDERTAKEN Please photocopy these pages for your own use as required. BoSS X-Series User guide... - Page 29 LOCATION LOCATION LOCATION SAFE TO USE Y/N bosspoweredaccess.com...
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Page 30: Daily Checks - Operator Checklist
Daily checks - operator checklist The following checklist has been provided to enable daily pre- operation checks to be undertaken prior to the use of this BoSS each X-Series machine. These checks should be carried out working day or, if operating multiple shifts per day, at the beginning of each shift. - Page 31 You should only rectify any defects, if you are a maintenance engineer and authorized, trained and competent to do so. Please refer to the BoSS X-Series Maintenance Manual. DO NOT USE this machine unless each of the items above is checked and stated as OK.
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Page 32: Section 7 Boss X-Series Accessories
Easy to fit Compatible with BoSS X3 and BoSS X3X machines Sliding intermediate guardrail gate Holster for handset controller Safety instructions on guardrail... -
Page 33: Bumpers - Front And Side Impact Protection
Bumpers The BoSS X-Series Bumpers have been specially designed to fit into the forklift pockets of BoSS X3 and BoSS X3X machines, and when not in use they clip neatly onto the guardrail. Manufactured from closed cell EVA, the Bumpers reduce impact and scuffing damage to finished surfaces. 4-piece kit Easy to fit Clip to guardrail when... -
Page 34: Section 8 - Variations On Earlier Boss X-Series Machines
We continually improve our machines based on customer feedback, regulatory requirements, changes in standards and technological innovation. Machines with earlier serial numbers BoSS X3X – YMG 32001 than those detailed here differ from BoSS X3 – YMG 12001 the machines covered earlier in this BoSS X2 –... - Page 35 Label variations on earlier BoSS X-Series machines These 4 label variations are as follows: The label in Figure 1 is adhered to the pressure loss valve cover on the hydraulic cylinder. The label in Figure 2 is adhered to the charging cable tray under the step up to the platform.
- Page 36 For further information and support for BoSS X-Series machines or any other products and services, please contact: Werner UK Sales & Distribution Ltd. Blackwater Trading Estate The Causeway, Maldon, Essex, CM9 4LJ United Kingdom uk.customercare@wernerco.com bosspoweredaccess.com Werner UK Sales & Distribution Ltd.
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