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jurop CT EXTRAORDINARY Maintenance Manual

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Rev. 01
20-05-2016
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Summary of Contents for jurop CT EXTRAORDINARY

  • Page 1 Rev. 01 20-05-2016...
  • Page 2 2016 – Jurop – Azzano Decimo (PN) Reproduction, electronic storage and dissemination, even partial, are prohibited. Jurop reserves the right to modify the products described in this manual without prior notice. Any product names mentioned herein are the trademarks of their respective owners.
  • Page 3 Safety and accident prevention pag. Dismantling of the pump pag. Assembling of the pump pag. Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 3 / 20 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)

  • Page 4: General Warnings

    • Compressor has to be fitted with its own tag reporting the following data: Model, Serial number, Year, Max speed, Max pressure. Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it...

  • Page 5: Equipment Required

    10. Adjustable / load wrench adjusted at 2 kgm. Ring-nut wrench. 11. Metal-sheet tk. 0,20 - 0,25 mm, necessary for timing (cod. 1506000400) procedure. Contact Jurop’s After-Sale Service. Bench puller made of: plug ø 6x28, threaded bar M10x200 and hexagon domed nut M12. • Furthermore: (cod.
  • Page 6 - Screw M12. - Safety washer. - Gear spacer. - Drived gear. - Tab. - Bushing Spacer. Fig. 4.2 Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 6 / 20 e-mail: info@jurop.it...
  • Page 7 It is important to keep the alluminium crop • Remove the axial adjusting spacers. aligned to the rotor to avoid to damage the bushing corner. Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 7 / 20 e-mail: info@jurop.it...
  • Page 8 Every modification on dimensions, finishing etc. could result to faulty functioning of the machine. Replace all the parts that are showing wear-off, deformations or similar damages. Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 8 / 20 e-mail: info@jurop.it...
  • Page 9 Should be necessary: use a rubber hammer and pushing- incrustations on the seal-ring bushing using an pad to insert the O-rings. iron scratch brush. Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 9 / 20 e-mail: info@jurop.it...
  • Page 10 • Make sure that the draining slots are facing downwards. • Tighten the screws M8x30 (10 pcs) fixing the flange to the housing. • Clean the sealing-glue residuals inside the housing. Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n°...
  • Page 11 & thin coat of high-temperatures (250°C) sealing-glue. Mount the rear bench following the same prescriptions of the front bench. Fig. 5.13 • Make sure that the draining slots are facing downwards. Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n°...
  • Page 12 Tighten no. 3 service screws M10x80 in the no. 3 unit. threaded holes of the upper gear. • Screw the ring-nut M45 (2 pcs) using a ring-nut wrench. Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n°...
  • Page 13 • A good / correct adjustment is obtained when the steel calibrated tape is resistence-free & smoothly drawn along the whole length of the rotors. Fig. 5.18 C=2K Fig. 5.19 Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 13 / 20 e-mail: info@jurop.it...
  • Page 14 • Mount the tab on the shaft. Fig. 5.20 • Insert no. 4 pins Ø10x30 in the front bench and mount the related gasket. • Preparation of front cover assembly: Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 14 / 20 e-mail: info@jurop.it...
  • Page 15 • Replace the washers of the draining-ports plugs. Refill with new oil TENNEX FACTOR SYNT ISO 150 both gearboxes. • Contact Jurop’s After-sale service in case you have problems • Refill both the gearboxes (front side and rear side), with new oil: finding the a.m. oil type.
  • Page 16 • Mount the rear bearing (22207 E/C3) of the overdrive driving shaft: - Oil the bearing seat. - Insert the bearing using the tool no. 7. Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n°...
  • Page 17 Y-seal lips. - Front flange (3). - Grower washers M8 (3 pcs) (4). - Screws M8x20 (3pcs) (5). - Tab (6). Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 17 / 20 e-mail: info@jurop.it...
  • Page 18 . 01 20-05-2016 Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 18 / 20 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 19 . 01 20-05-2016 Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 19 / 20 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 20 A.T. MAINTENANCE MAN Jurop SpA Via Crosera, 50 33082 Azzano Decimo, PN (ITALY) Tel. +39 0434 636811 Fax. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it Jurop SpA reserves the right to modify the products described in this manual without prior notice.