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INSTALLATION, OPERATION
AND SERVICE MANUAL
WARNINGS
IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR MAINTENANCE CAN
CAUSE INJURY OR DEATH. THE INSTRUCTION
MANUAL MUST BE READ CAREFULLY BEFORE
INSTALLING, OPERATING OR SERVICING THIS
EQUIPMENT
TO BE INSTALLED ONLY BY AN AUTHORISED PERSON
IN ACCORDANCE WITH AS 5601, LOCAL AUTHORITY,
GAS, ELECTRICITY, ANY APPLICABLE STATUTORY
REGULATIONS AND MANUFACTURER
REQUIREMENTS.
Salamander Manual
SALAMANDER
S86
Page 1
Revision: 13 Sep 07
OPERATOR MANUAL S86 130907.doc
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Related Manuals for Trueheat Salamander S86
Summary of Contents for Trueheat Salamander S86
- Page 1 INSTALLATION, OPERATION AND SERVICE MANUAL SALAMANDER WARNINGS IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR DEATH. THE INSTRUCTION MANUAL MUST BE READ CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT TO BE INSTALLED ONLY BY AN AUTHORISED PERSON IN ACCORDANCE WITH AS 5601, LOCAL AUTHORITY, GAS, ELECTRICITY, ANY APPLICABLE STATUTORY REGULATIONS AND MANUFACTURER...
- Page 2 THIS EQUIPMENT IS DESIGNED FOR COMMERCIAL CATERING PURPOSES AND WILL GENERATE SIGNIFICANT HEAT. HOT SURFACES WILL CAUSE BURNS. A HAZARD AND RISK ASSESSMENT MUST BE UNDERTAKEN BY OWNERS AND ALL OPERATORS MADE AWARE OF THESE. DO NOT STORE OR USE FLAMMABLE LIQUIDS NEAR THIS APPLIANCE.
- Page 3 CONGRATULATIONS Comcater thanks you for choosing this product and welcomes you to the ever-growing Comcater customer circle. This product has been specifically designed by Comcater to meet a wide rage of applications and represents the best quality and highest value equipment. Please read the instruction manual carefully to ensure the safe and reliable operation and performance of your equipment.
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Page 4: Table Of Contents
TABLE OF CONTENTS INTRODUCTION .....................5 GENERAL....................5 WARRANTY .....................5 GENERAL INFORMATION ................6 INSPECTION....................6 OPERATOR MANUAL ................6 INSTALLATION..................6 GAS CONNECTION .................6 GAS PRESSURE ..................6 COMMISSIONING..................6 SPECIFICATIONS ...................7 INSTALLATION..................7 GAS SUPPLY PRESSURE...............9 NOMINAL GAS CONSUMPTION .............9 TEST POINT PRESSURE ................9 VENTILATION AND AIR SUPPLY.............9 GENERAL SPECIFICATIONS ..............10 OPERATING INSTRUCTIONS .............. -
Page 5: Introduction
INTRODUCTION GENERAL This equipment is designed for commercial catering purposes and incorporates a wide range of design features to benefit the customer. This versatility will satisfy a wide range of customer needs. WARRANTY This product is warranted for 12 months parts and labour and is subject to the correct installation, operation, maintenance and care of the equipment. -
Page 6: General Information
GENERAL INFORMATION INSPECTION Please inspect the unit on receipt. If the unit is damaged, contact the carrier immediately and file a damage claim with them. Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and are not covered under warranty. -
Page 7: Specifications
SPECIFICATIONS INSTALLATION THIS EQUIPMENT MUST BE INSTALLED BY AN AUTHORIZED PERSON IN ACCORDANCE WITH AS 5601, LOCAL AUTHORITY, GAS, ELECTRICITY, ANY APPLICABLE STATUTORY REGULATIONS AND MANUFACTURER REQUIREMENTS. NOTE: INSTALLATION IS THE RESPONSIBILITY OF THE OWNER ½” BSP Female. Gas Inlet Connection: The gas connection point is located at the rear of Gas Connection Point: the unit (300 mm from the right hand side and... - Page 8 The data plate is located behind the front panel. Data Plate: The Salamander is provided with two mounting Installation: brackets. The brackets may be fitted in two ways as follows: Select a suitable location and fix the mounting brackets in position (Refer ‘Installation Clearances’ below).
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Page 9: Gas Supply Pressure
MINIMUM GAS SUPPLY INLET PRESSURE Gas Type Gas Pressure Natural Gas 1.13 kPa LP Gas 2.75 kPa NOMINAL GAS CONSUMPTION NATURAL GAS PROPANE GAS ORIFICE MJ/h TEST POINT ORIFICE MJ/h TEST POINT BURNER (mm) PRESSURE (mm) PRESSURE (EACH) SALAMANDER 1.70mm 1.0 kPa 1.00mm 2.60 kPa... -
Page 10: General Specifications
GENERAL SPECIFICATIONS OVERALL DIMENSIONS AND WEIGHT MODEL DEPTH WIDTH HEIGHT WEIGHT (mm) (mm) (mm) (Kg) SALAMANDER CCE S86 Assembled Shipping Detailed dimensional specifications are shown at the rear of this manual Salamander Manual Page 10 Revision: 13 Sep 07 OPERATOR MANUAL S86 130907.doc... -
Page 11: Operating Instructions
OPERATING INSTRUCTIONS LIGHTING INSTRUCTIONS DO NOT OPERATE THE UNIT UNLESS IT HAS BEEN INSTALLED AND COMMISSIONED BY AN AUTHORIZED PERSON. BEFORE TURNING ON THE MAIN GAS SUPPLY, CHECK AND ENSURE THAT ALL THE VALVES ARE IN THE “OFF” POSITION. THIS EQUIPMENT IS DESIGNED FOR COMMERCIAL CATERING PURPOSES AND WILL GENERATE SIGNIFICANT HEAT. -
Page 12: Salamander Burners
SALAMANDER BURNERS Salamander Burner Control WARNING: Ensure there are no objects placed on top of the unit and that there are no restrictions to the flue passages. NOTE: Ensure the gas supply to the equipment is turned ON SALAMANDER BURNER IGNITION Starting from the OFF ●... - Page 13 Cooking Shelf The cooking shelf holds the cooking tray and grease drawer and slides in and out for ease of loading and removing product. A lock is provided to prevent accidental complete removal of the cooking shelf. To completely remove the cooking shelf, lift the handle upwards and carefully remove.
- Page 14 Cooking Many factors will determine the best cooking height for your product. As a general guide: • If your product is burning on top and the internal temperature is low, the cooking tray may be too close to the burner and should be lowered.
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Page 15: Operator Maintenance
OPERATOR MAINTENANCE USE ONLY SUITABLE CHEMICALS AND OBSERVE ALL MANUFACTURER SAFETY REQUIREMENTS FOR SAFE HANDLING AND USE. Note: The equipment must be kept clean to ensure safe and reliable operation and performance. Warning: Empty the grease drawer as necessary and clean. Excessive deposits in the grease drawer may cause flare-ups. -
Page 16: Cleaning Stainless Steel
Lifting Mechanism: It may be necessary to lubricate the lifting mechanism on occasions. If required, use industry approved, heat resistant, food safe grease on the chain and sprockets. These are accessed by removing the protective cover. CLEANING STAINLESS STEEL Regularly wipe surfaces with hot water and detergent (use non-abrasive cleaning aids as necessary). -
Page 17: Service
SERVICE FOR YOUR SAFETY, ALL SERVICE WORK MUST BE CARRIED OUT BY AN AUTHORISED PERSON AND USE ONLY ORIGINAL SUPPLIED AND SPECIFIED PARTS. TEST ALL FITTINGS, PIPES AND PIPE CONNECTIONS FOR LEAKS IN ACCORDANCE WITH APPROVED GAS LEAK TEST PROCESSES AND METHODS. DO NOT USE A FLAME. Note: When checking gas test point pressure, ensure that all other equipment on the same line is turned ‘ON’... -
Page 18: Burner Adjustments
BURNER ADJUSTMENTS Leak Test • Ensure that all valves are in the OFF position. • Turn on the main gas supply valve. • Light the burners. • Leak test all valves and fittings using approved methods. • Correct any leaks as required and re-check. •... -
Page 19: Conversion Instructions
CONVERSION INSTRUCTIONS TO BE COMPLETED BY AN AUTHORISED PERSON ENSURE GAS IS ISOLATED WHILST PERFORMING CONVERSION WORK. PERFORM A LEAK TEST BEFORE IGNITING AND MAKING BURNER AND PILOT ADJUSTMENTS. TO PROPANE GAS Regulator Change regulator to PROPANE gas configuration and adjust as necessary. Burner Injectors Access and change the injectors to PROPANE Gas injectors (refer Nominal Gas Consumption... -
Page 20: Spare Parts
SPARE PARTS A list of major spare part items is shown at the end of this manual. These parts and all other parts used in the Comcater Salamander are available from Comcater. Warning: Use only genuine spare parts. Warning: Use of non-authorised parts voids warranty and equipment approval. -
Page 21: Trouble Shooting
TROUBLE SHOOTING ALL SERVICE WORK TO BE COMPLETED BY AN AUTHORISED PERSON. ALL BURNERS CONDITION CHECK Yellow burner flame. Primary air Check air supply and ventilation Flame lifting off burner ports. Primary air Check air supply and ventilation ‘Popping’ after turning off. Primary air Air shutter Burner flame too large. -
Page 22: Salamander - Major Parts Identification
MAJOR PARTS IDENTIFICATION IDENTIFICATION PART NUMBER ITEM NAME CCE KB-BTW20 Burner Infra-Red Large (Salamander) Flame Failure Gas Valve F60N with 3/8” Nut and CCE KB-F60N Olive (Salamander) Knob Black – Suit F60P/F60N CCE KB-99301/270 (Range/Barbeque/Salamander) CCE KB-99301/DG Decal Knob – Grill (Range/Barbeque/Salamander) CCE KB-99301/E Escutcheon –... - Page 23 CCE KB-23700 Injector Holder CCE KG-073964 Piezzo Igniter and Nut – Red Button CCE KG-HT1000 Lead Ignition H/T 1000 mm (Salamander) CCE Q01011D Cooking Tray CCE Q01011E Grease Drawer CCE Q01011O Salamander Mounting Bracket (Universal L/R) CCE KB-WMT Manifold Tee ¼” BSP Male Salamander Manual Page 23 Revision: 13 Sep 07...
- Page 24 Manifold Tee ¼” BSP Male Complete With Pressure CCE KB-WMT/TP Test Point CCE KB-AT952-15 3/8” (10mm) Aluminium Tube CCE KB-RV47LM MAXITROL GAS REGULATOR ½" BSP NG MAXITROL CONVERSION KIT LPG Source File: PARTSIDENTIFICATION SALAMANDER 13 Sep 07 Salamander Manual Page 24 Revision: 13 Sep 07 OPERATOR MANUAL S86 130907.doc...
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Page 25: Salamander - Exploded Views And Bill Of Materials
Salamander Manual Page 25 Revision: 13 Sep 07 OPERATOR MANUAL S86 130907.doc... - Page 26 Salamander Manual Page 26 Revision: 13 Sep 07 OPERATOR MANUAL S86 130907.doc...
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Page 27: Drawings
Salamander Manual Page 27 Revision: 13 Sep 07 OPERATOR MANUAL S86 130907.doc... - Page 28 N o t e s _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ Salamander Manual Page 28 Revision: 13 Sep 07 OPERATOR MANUAL S86 130907.doc...
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