McNeilus Contender Operator's Manual

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OPERATOR'S MANUAL

Contender Front Loader

Publication No. 1474268

Rev. 0918

Table of Contents

Troubleshooting

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Page 1 OPERATOR’S MANUAL Contender Front Loader Publication No. 1474268 © 2013 McNeilus Truck and Manufacturing, Inc. Rev. 0918...
Page 2 Disclaimer: This manual must not be used to repair your vehicle. Repair information is available by calling McNeilus Customer Service at (888) 686-7278. The information in this Operator’s Manual will be your guide to operation and operator maintenance for this equipment.
Page 3 Model Number and Serial Number of your refuse system. To serve you better, please fill out the following information and have it ready when calling McNeilus Truck and Manufacturing, Inc. for parts or product information: Figure 1...
Page 4 2.0 Complete Vehicle Document Decal The Complete Vehicle Document Decal (Figure 2) documents the axle load and tire ratings as the vehicle left the McNeilus production line. This decal is located inside the cab and may be placed on the driver’s door, doorjamb, or the seat riser.
Page 5 McNeilus Truck and Manufacturing, Inc. at 888-686-7278. Troubleshooting. Includes basic troubleshooting information for the operator. To order a replacement manual or safety signs, call McNeilus Parts and Service at 888-686-7278. Contender Front Loader © 2013 McNeilus Truck and Manufacturing, Inc.
Page 6 Foreword 5.0 Parts and Service 6.0 Corporate Headquarters Contact your McNeilus Parts and Service branch locations Contact McNeilus Truck and Manufacturing, Inc. directly at to order parts, receive service information, or for other our corporate headquarters at the following address, phone assistance.
Page 7: Table Of Contents
4.0 SAFETY SIGNS ..................................22 4.1 Safety Sign Location..............................24 GENERAL INFORMATION 1.0 EXTERIOR SYSTEMS ARRANGEMENT ...........................27 1.1 Street Side View .................................27 1.2 Curb Side View ................................28 1.3 S-Type Container Specifications ..........................29 © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 8 2.2.2 LED Indicator Light Functions ........................45 2.2.3 Fuse Block ..............................48 2.3 Arm and Fork Controls..............................50 2.3.1 Street Side/Curb Side Switch .........................50 2.3.2 Single Lever Joystick Control .........................51 2.3.3 Single Lever Joystick Control (Optional) ......................52 © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 9 3.5 Auto Dump Functions (Optional) ..........................63 3.6 Tailgate Functions ...............................64 3.6.1 Open Tailgate ..............................65 3.6.2 Close Tailgate ..............................65 3.7 Top Door Functions ..............................66 3.7.1 Open Top Door ...............................66 3.7.2 Close Top Door ...............................66 © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 10 4.4.3.2 Pressure Regulator Valve .......................73 4.4.3.3 Pressure Relief Valve ........................74 4.4.4 Daily Operation ...............................74 4.4.5 Vehicle Handling Characteristics ........................74 4.4.6 Water Tank Decal Identification ........................75 4.4.7 Water Tank Operation .............................75 © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 11 3.3 Pneumatic System..............................89 3.3.1 Coalescing Filter .............................89 3.4 Mechanical System ..............................90 3.4.1 Refuse Vehicle Body and Components ......................90 3.4.2 Tailgate Seal ..............................90 3.5 Operation ..................................90 3.5.1 Refuse Vehicle Controls ..........................90 © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 12 5.2 Procedure for the Pneumatic Canopy Lift Design ....................100 6.0 LUBRICATION ...................................102 6.1 Daily Lubrication ...............................102 6.2 Scheduled PM Lubrication............................105 TROUBLESHOOTING 1.0 INTRODUCTION ................................107 1.1 Onboard Diagnostics ..............................107 1.2 Troubleshooting Chart ..............................109 INDEX INDEX......................................111 © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 13: Safety
Always keep this manual in a location where it is readily available for persons who operate or maintain the product. Additional copies of this manual are available from McNeilus Truck and Manufacturing, Inc. Please contact McNeilus Truck and Manufacturing, Inc. if you require additional manuals or if you have any questions about the information in this manual, this product, or safe operating procedures.
Page 14: Battery Disconnect Switch
(-) cable connected, the resulting must install his or her own padlock. sparks can cause a battery explosion, which could result in death or serious injury. Figure 3 Figure 4 © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 15: Safety Equipment
Safety Safety Equipment Reporting Safety Defects Some McNeilus Refuse Trucks come equipped with a five If you believe that your vehicle has a defect which pound Fire Extinguisher, which has a rating of B:C, and a could cause a crash or could cause injury or death, you Reflective Warning Triangle Kit containing three triangles.
Page 16: Safety Notices
Take the safety notices seriously. If you do not understand them or have questions about them, call McNeilus Truck and Manufacturing, Inc at 888-686-7278. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 17: Product Safety Information
Truck and Manufacturing, Inc. reliable operation and prevent serious personal injury. Modifications may not comply with safety Contact McNeilus Truck and Manufacturing, Inc. at 888-686- standards, including ANSI safety standards, 7278 if you require assistance or have questions. and may result in serious personal injury.
Page 18: Cab Operation
Information is found in the Safety section of injury or death. this manual. Failure to follow regulations may cause serious personal injury or death. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 19 Serious personal injury or death may occur. of gravity load. Failure to comply can lead to a roll over or other loss of control of the vehicle resulting in serious personal injury or death. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 20 2. Key is removed from ignition 3. Hydraulic pressures are relieved. 4. OSHA LOCKOUT/TAGOUT Regulations are complied with. Failure to heed these instructions/warnings may result in serious personal injury or death. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 21 Never climb on the cab damage to the vehicle and serious shield. personal injury. A fall from the cab shield may cause serious personal injury or death. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 22: Maintenance
CAUTION The installation procedure must be followed when installing a carry can. Failure to follow all these steps may cause serious personal injury or equipment damage. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 23 Follow all other safe driving procedures. manufacturer’s approved passenger seat Failure to heed this warning may result in and seat belt are provided. Serious injury or serious personal injury or death. death can result. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 24 Make sure the area above the vehicle is Use caution when raising the arm assembly clear of objects and power lines before with a container. raising the arm. Serious personal injury or death may occur. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 25: Outside Operation
LOCKOUT/TAGOUT procedures have been personal injury. complied with, and the employee is authorized, trained, and competent to perform such activities. Failure to comply may result in serious personal injury or death. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 26 Crush hazard. Verify that the body props are Serious personal injury or death may occur. properly positioned around the rods of the cylinders. Serious personal injury or death may occur. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 27 These items can be hazardous and can cause serious and painful injuries if they come into contact with electrical wires, moving parts, or hydraulic equipment. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 28 LOCKOUT/TAGOUT procedures in effect, deficiencies may cause damage to and the keys out of the truck’s ignition. equipment. Failure to do so may result in serious personal injury or death. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 29 5. Turn chassis BATTERY switch OFF. McNeilus. Failure to maintain water tanks may result in serious personal injury or Failure to disable the Packer may result in death. serious personal injury or death. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 30: Hydraulics
Safety 3.5 Hydraulics CAUTION Call McNeilus Truck and Manufacturing, Inc. at 888-686-7278 Disconnect battery before welding on body. anytime you have questions concerning hydraulic hoses, Failure to do so might result in personal tubes, or pipes. injury or damage to property or equipment.
Page 31 Clean any hydraulic fluid from your skin as soon as you have completed your maintenance and repairs. Dispose of used oil and filters as required by law. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 32 Damaged or leaking tubing must be Warranty. replaced before the Packer is returned to service. Please contact McNeilus Truck and Manufacturing, Inc. at 888-686-7278 if you require assistance or have questions. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 33: Electrical
888-686-7278 for assistance if required. outer covering and steel braid and lead to premature failure. The pump and hydraulic hose should be wiped with a clean lint-free cloth rather than washed. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 34: Safety Signs
780.214618 9190.614305 If any safety signs on the equipment are not clearly readable, 1140908 call McNeilus Parts and Service at 888-686-7278 or visit www.streetsmartparts.com to order replacements. Use only 9790.614269 McNeilus replacement safety signs. 9090.614412 The table below contains part numbers for the individual 780.214500...
Page 35 If equipped. 9790.660903 1265704 Varies 9090.612453 1260913 Varies 9190.614270 1260914 Varies 9090.614448 1133532 If equipped. Location varies. 9790.614338 1140666 If equipped. Location varies. 1107478 1490253 If equipped. Location varies. 1108425 © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 36: Safety Sign Location
Safety 4.1 Safety Sign Location 34 49 50 52 44 26 54 48 © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 39: General Information
General Information 1.0 Exterior Systems Arrangement 1.1 Street Side View Ref. No System Description Cab Control Box and Joystick Fork Assembly Arm Assembly Pack/Eject Top Door Tailgate © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 40: Curb Side View
General Information 1.2 Curb Side View Ref. No System Description Body Hopper Side Access Door Hydraulic Oil Reservoir Service Lift Cylinders (Optional) © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 41: S-Type Container Specifications
Height from inside top pocket wall to the top leading edge of the Max: 48 in. container, over all lids and hinges. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 43: Operating Procedures
50° F (10° C) or below. personal injury or death or damage to equipment. 1.1 Start-Up Procedure Before starting the vehicle, make certain that: Battery switch is ON. Daily checks have been completed and verified. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 44: Warm-Up Procedure
2. After completing the cycle tests, inspect the refuse vehicle for any hydraulic leaks. If the leaks are detected, correct them BEFORE the refuse vehicle is placed into actual operation. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 45: Traveling Procedure - Standard
Item 1), or with the forks tucked and the arms fully raised (Figure 6, Item 2). Turn PUMP rocker switch OFF to disable hydraulic functions. Turn all warning and strobe lights ON. Figure 6 © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 46: Traveling Procedure - Residential
Failure to comply may cause serious injury or death or damage to equipment. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 47: Preparation Before Starting Route
Clear a 50’ area in the front McNeilus Service Department immediately at 888-686- and behind the truck in case the truck moves backward 7278. or forward while performing the following test. If the truck © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 48: Refuse Loading Procedure
(Figure 9). back away from the container. Adjust the fork assembly so the container is level. 12. Place the fork and arm assemblies in the travel position. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 49 Do not operate pack and sweep with container in hopper. Serious damage may result to the Packer. 13. Execute an AutoPack Function. 14. Close the top door. 15. Travel to the next pickup site. Figure 9 © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 50: Refuse Empty Procedure
Maintenance section, see 4.7.2 Disengaging the Standard Tailgate Prop.) Figure 10 Position the rear of the refuse vehicle as appropriate. Verify the top door is open, the fork and arm assemblies are in the travel position. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 51: End Of Day Checks
To make sure you understand proper operating procedures, read this section and carefully practice with the controls and instruments to learn how to safely operate the equipment. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 52: Cab Controls
The dual-lever joystick option is shown. Position Normal Use or Reading Control Box Controls refuse vehicle functions, lights, and options. Joystick Controls the arm and fork movements. Figure 12 © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 53: Control Box
Warning Light an unsafe condition. Look at the LED lights on the control box to determine what the unsafe condition is. Under normal operating conditions, the light will be off. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 54: Refuse Vehicle Button Functions
REMOTE light above the button will be green. Button Press the button again to disable the outside control box. The indicator light above the button will turn off. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 55 Press the button to turn on the work LIGHT Button lights. Press the button again to turn (OPTIONAL) off the work lights. PUSHER Press the button to raise the pusher AXLE RAISE axle. Button (OPTIONAL) © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 57: Led Indicator Light Functions
The LED will flash red if the tailgate mode. is not fully closed. The LED will be green when the Pack/Eject pack/eject is retracted into the Retract LED HOME position. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 58 The LED will be green when the Work Light LED work lights are on. The LED will be green when the Pusher Axle Up pusher axle is in the fully RAISED position. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 60: Fuse Block
Front Work Lights Relay Rear Work Lights Relay Figure 16 Strobe Lights Relay Spare Relay Description Ignition Relay 1 Proximity Switch Power Fuse Module Memory Fuse Front Lights Fuse Ignition Relay 2 © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 61 Operation 9 10 11 13 14 15 16 101252 Figure 17 © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 62: Arm And Fork Controls
Serious personal injury or death may occur. CAUTION Figure 18 Use caution when raising the arm assembly with a container. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 63: Single Lever Joystick Control
Pull the joystick TOWARD the operator (Figure 19, Item 4) to raise the fork assembly. Figure 19 Figure represents view from street side in chassis cab. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 64: Single Lever Joystick Control (Optional)
Push the forks LOWER button (Figure 20, Item 4) to lower the fork assembly. Push the forks RAISE button (Figure 20, Item 3) to raise the fork assembly. Figure 20 © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 65: Dual Lever Controls (Optional)
Item 3) to lower the fork assembly. Figure represents view from street Side in chassis cab. Pull the corresponding control lever BACK (Figure 21, Item 4) to raise the fork assembly. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 66: Auto Dump Single Lever
Pull the joystick back (Figure 22, Item 2) and hold to begin the auto dump function. To return the container to the ground, push the joystick forward (Figure 22, Item 1) and hold. Figure 22 © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 67: Outside Control Box (Optional)
Disables all hydraulic, E-STOP Button pneumatic, electric functions. Press and hold the button when Operator Presence Figure 23 using any of the outside control Button switches. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 68: Control Functions
NOTE If Packer functions are not operational, reset the controls by pulling up ALL of the E-STOP buttons and turning the pump back on. Figure 24 © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 70: Pack/Eject Functions
• Tailgate CLOSED indicator light must be green • Side door indicator light must be off • Top Door OPEN indicator light must be green • Engine speed must be below 1600 rpm © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 71: Manual Cycling Of Pack/Eject
The pack/eject will retract to the HOME position (Figure 26, Item 1). When the RETRACT button is released, the pack/eject will stop at its current position. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 72: Manual Cycling With Tailgate Open
While holding the EXTEND button, the pack/eject (Figure 27, Item 1) will extend to the rear of the body to eject the load. Press and hold the RETRACT button to retract the pack/eject to the HOME position. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 73: Arm Functions
Serious personal injury or death may occur. CAUTION Use caution when raising the arm assembly with a container. Figure 28 © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 74: Fork Functions
• Engine speed must be below 1600 rpm Use the fork controls to raise the fork assembly (Figure 29, Item 1). Use the fork controls to lower the fork assembly (Figure 29, Item 2). © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 75: Auto Dump Functions (Optional)
After the fork assembly stops, the arm assembly will begin to lower and place the container on the ground. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 76: Tailgate Functions
Serious personal injury or death may occur. Conditions • Side door indicator light must be off • Engine speed must be below 1600 rpm Figure 30 © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 77: Open Tailgate
Figure 31 is closed. The alarm does not sound if the ignition switch is OFF or any of the E-STOP buttons are pressed down. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 78: Top Door Functions
The top door should not be used as a pack assist panel when using the Pack and Sweep function. Damage to the top door may result. Figure 32 © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 79: Optional Equipment
(Figure 33) mounted on the fork assembly. Figure 33 © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 80: Installing A Carry Can
14. Reverse the above process to remove carry can. serious personal injury or equipment damage. 15. Call McNeilus Truck and Manufacturing, Inc. at 888-686- 7278 if you require further assistance or have questions. Always follow the mandated Lockout/Tagout procedures. Always clear area around arm and fork area in front of the truck.
Page 81: Pusher Axle Or Tag Axle
If you have any questions, call be in the RAISED position and the tag axle in McNeilus Parts and Service branches at 888-686-7278. LOWERED position. A tag axle (Figure 34, Item 1) is mounted in behind the rear drive axle.
Page 82: Lowering The Pusher Or Tag Axle
4.3.1 Fall Protection Roof Anchors Your waste collection vehicle may be equipped with anchors, loops, holes, or other features where it is possible to attach ropes, chains, hooks, or straps. These features may be © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 83: Fall Protection Systems
Never step, stand, or walk on a surface that is not provided with a slip resistant feature. Use fall protection devices any time three points of contact cannot be maintained. Fall could injure or kill. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 84: Water Tank
Instead, replace water tank with a new difficult to read. OEM water tank. 9. Refer to the McNeilus Operator’s Manual or 3. Never pressure test an empty water tank. contact McNeilus at 1-888-686-7278 if you have Only pressure test a full water tank.
Page 85: Daily Inspection
Then turn it clockwise slowly to bring the pressure up tight and undamaged. Inspect fittings for signs of damage, to the correct setting. Never continue to turn the valve past the cracks, or looseness. correct setting. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 86: Pressure Relief Valve
It is not necessary or beneficial for the tank to be pressurized while driving, and a pressurized tank is an added hazard in the event of a crash or a rollover. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 87: Water Tank Decal Identification
(Figure 35, Item 3), and a drain valve (Figure 35, Item 1449165 Use if equipped with 95 psi tank. 1503949 Use if equipped with 120 psi tank. 1449164 (Side Tank Mount) Figure 35 © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 88: Filling The Tank
NEVER pressurize an empty tank. NEVER modify tank in any way. Operating in excess of 55 psi, pressurizing Figure 36 an empty tank, or modifying the tank may cause serious personal injury or death. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 89 Do not drink the water. the water tank. The pressure must not exceed 55 psi. Serious internal injury may result. Open the valve (Figure 38, Item 2). 10 0 Figure 37 Figure 38 © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 90: Depressurizing The Water Tank
Turn air pressure control valve to the EXHAUST position position (Figure 40, Item 1). (Figure 39, Item 1). Make sure the gauges (Figure 39, Item 2) read 0 psi. 10 0 10 0 Figure 40 Figure 39 © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 91: Draining The Water Tank
Serious internal injury may result. Figure 41 CAUTION Be sure to drain the water tank, hoses, and pipes when operating in temperatures below freezing. Failure to drain the system may cause damage to equipment. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 92 Operation Open ball valve(s) (Figure 42, Item 1) and drain all hose(s) and pipe(s). Operate hose to drain hose and pipes. Figure 42 © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 93: Preventive Maintenance Intervals
NOTE If the Packer is operated more hours per day or double-shifted, the maintenance interval must be adjusted accordingly. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 94 Refer to the product Service Manual for maintenance procedures. Perform your company’s Lockout/Tagout procedure. If your company does not have a Lockout/Tagout procedure, follow OSHA 1910.147 and 1910.146 Confined Space as appropriate. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 95 HOC Operation Test Test Main Relief Valve Setting Change Hydraulic Oil Change Hydraulic Oil - OPTIONAL Clean Fill System Reservoir Drain Plug Reservoir Drain Plug - OPTIONAL Clean Fill System © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 96 Wire Harness Audible Back-Up Alarm Pneumatic System Drain and Inspect Coalescing Filter Coalescing Filter Air Hoses and Fittings Mechanical Refuse Vehicle Body and Components Tailgate Seal Condition Tailgate Lock Clearance © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 97 Fork Assembly Pusher Axle Lug Nuts Tag Axle Lug Nuts Body Tie-Down Components (used during propping of the body) • Missing nuts or pins • Broken or damaged springs or brackets © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 98 Operation Ladders and/or Associated Equipment Hinges and Latching Mechanisms Pump Driveshaft Couplers Proper Operation of Proximity Switches Refuse Vehicle Controls Remove Trash Behind Pack/Eject Safety Signs Lubrication Daily Scheduled PM © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 99: Daily Preventive Maintenance Checks
“low” line on the temperature/level • Check the hydraulic oil level with all hydraulic cylinders in sight gauge. their fully RETRACTED position. Damage to the system may result. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 100 (Full) (Figure 44, Item 2), but don’t over fill. If the oil level gets to the red line (Figure 44, Item 3), oil MAX FILL HOT must be added. °F °C °F °C Figure 43 Figure 44 © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 101: Electrical System
Lockout/Tagout procedure, follow OSHA 1910.147 and 1910.146 Confined Space as appropriate. 3.3.1 Coalescing Filter • Daily Checks - The coalescing filter is drained by the operator or skilled service personnel. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 102: Mechanical System
Operate all functions to validate they are operational. Verify Ensure that the seal is fully seated in the tailgate channel. that all indicator lights and alarms are operational. Inspect the mounting straps to ensure they are secure. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 103: Trash Behind The Pack/Eject
Unlatch the side door handle (Figure 46, Item 1) and open the side door. Inspect behind the pack/eject for accumulation of trash. Remove the trash from behind the pack/eject using a Figure 46 clean out tool or a plastic shovel. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 104: Safety Signs
McNeilus Truck and Manufacturing, Inc. at Serious personal injury or death may occur. 888-686-7278 for assistance. Call 888-686-7278 or visit www.streetsmartparts.com to order replacement safety signs.
Page 105: Engaging The Standard Tailgate Prop
Disable the refuse vehicle and shut the chassis engine off. Perform your company’s Lockout/Tagout procedure. If your company does not have a Lockout/Tagout procedure, follow OSHA 1910.147 and 1910.146 Confined Space as appropriate. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 106 Turn ignition switch to the ON position. Do not start engine. Lower the tailgate until the prop (Figure 49, Item 1) are fully seated in the pocket (Figure 49, Item 2). Figure 48 Figure 49 © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 107: Disengaging The Standard Tailgate Prop
Start the chassis engine and close the tailgate. provide the necessary clearance to disengage the prop from the pocket in the body compartment. Shut the engine OFF and put the key in your pocket. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 108: Engaging The Hinge Design Tailgate Prop
Remove the pin (Figure 51, Item 1) securing the props to the body. Slide the props (Figure 51, Item 2) out away from the body. Figure 51 © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 109 Continue raising the tailgate until the props drop over the pin on the body. Disable the refuse vehicle and shut the chassis engine off. Perform your company’s Lockout/Tagout procedure. If your company does not have a Lockout/Tagout Figure 53 © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 110: Disengaging The Hinge Design Tailgate Prop
Shut the engine off and put the key in your pocket. Standing to the side of the tailgate, lift the props off of the pin and rotate the props to the rear of the body. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 111: Canopy Lift/Lower
Locate the wing nuts under the canopy lock the canopy in current position (Figure 55). Figure 56 © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 112: Procedure For The Pneumatic Canopy Lift Design
Rotate the wing nuts until they can no longer be Make sure the truck has enough air. loosened. Raise the arms into the hopper. Lower the canopy all the way down. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 113 Pull the control button to lower the canopy all the way down. Push the transit latch down on the control button to keep it in that position. Figure 59 Procedure is complete. Return truck to service. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 114: Lubrication
SAFETY NOTICE Perform your company’s Lockout/Tagout procedure. If your company does not have a Lockout/Tagout procedure, follow OSHA 1910.147 and 1910.146 Confined Space as appropriate. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 115 Fork Cylinders - Base End Two Cylinders - One Per Side Fork Cylinders - Rod End Two Cylinders - One Per Side Fork Assembly Pivot Two Pivots - Two Fittings Per Side © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 117: Scheduled Pm Lubrication
Two Cylinders - One Per Side Service Lift Cylinder - Rod End (OPTIONAL) Two Cylinders - One Per Side PTO Shaft U-Joints Tailgate Prop Pivot (OPTIONAL) Two Pivot Pins - One Per Side © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 119: Troubleshooting
Open Ejector Dump Short permit a quick repair. If further assistance is required, refer to Packer Ext Open the applicable section of this manual or call McNeilus Parts Packer Ext Short and Service at 888-686-7278. Packer Ret Open Packer Ret...
Page 120 McNeilus Truck and Manufacturing, Inc. for assistance. If you have questions or need help, please call the McNeilus Parts and Service number listed in the Foreword of this manual. © 2013 McNeilus Truck and Manufacturing, Inc.
Page 121: Troubleshooting Chart
REDUCE engine speed to below 1600 rpm. Functions not working Top door is not fully OPEN. Fully OPEN top door. Arms are ABOVE the body. LOWER arms below body. System problem. Requires shop service and repair. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 122 Engine rpm is too HIGH. REDUCE engine speed to below 1600 rpm. working ACTIVATE button not pressed. Press ACTIVATE button while pressing TOP DOOR button. System problem. Requires shop service and repair. © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 123: Index
Fork Functions ............. 62 Pack/Eject Functions ........... 58 Exterior Systems Arrangement ........27 Tailgate Functions ............64 Curb Side View ............28 Street Side View ............27 S-Type Container Specifications ........29 © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 124 Pusher Axle or Tag Axle ..........67 Scheduled PM Lubrication ......... 105 Residential Attachments ..........67 Installing a Carry Can ..........68 Water Tank ..............72 Daily Inspection ...........73 Daily Operation ............74 © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
Page 125 Pusher Axle ..............67 Reporting Safety Defects ..........3 Safety Equipment ............. 3 Fire Extinguisher ............3 Reflective Warning Triangle Kit ........3 Safety Notices ..............4 Safety Alert Symbol ............4 © 2013 McNeilus Truck and Manufacturing, Inc. Contender Front Loader...
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McNeilus Contender Operator's Manual

Safety

General Information

Table of Contents

Operation

Table of Contents

Preventive Maintenance Intervals

Table of Contents

Troubleshooting

Index

Quick Links

Troubleshooting

Need help?

Questions and answers

Related Manuals for McNeilus Contender

Summary of Contents for McNeilus Contender

Table of Contents