Mechatronika MR10 User Manual

Mechatronika MR10 User Manual

Reflow oven

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Summary of Contents for Mechatronika MR10

  • Page 2: Table Of Contents

    Infrared reflow oven MR10 Contents 1. GENERAL DESCRIPTION ..........................3 1.1. T ..............................3 ECHNICAL 2. INSTALLATION ..............................4 3. CONTROL SYSTEM .............................5 3.1. C ..............................5 ONTROL ANEL 4. SOLDERING PARAMETERS SETUP ........................8 4.1. M ...........................8 ANUAL ROFILE ETUP 4.1.1. Heater Profile Setup ..........................8 4.1.2.
  • Page 3: General Description

    Infrared reflow oven MR10 1. General Description Mechatronika’s infrared reflow oven MR10 ca be used for hardening glue spots as well as for the soldering process on surface mounted printed circuits boards. MR10 controls the process accord- ing to previously defined time/temperature profiles, after the PCB has been feeded into transport frame.
  • Page 4: Installation

    2. Installation The reflow oven MR10 should be installed according to fig.2 and can be connected to used air flue with fan, which is to be wired to one of the plugs in the rear panel of the machine. So the fan is activated only in the cooling phase of the soldering process.
  • Page 5: Control System

    Infrared reflow oven MR10 3. Control system Fig.3 shows the functional blocks of MR10’s control system: Fig.3: MR10 control systems 3.1. Control Panel Control panel contains the following functional elements: · Main switch · LCD display · Keyboard · Temperature probe plug...
  • Page 6 Infrared reflow oven MR10 Fig.4: MR10 control panel The following information are shown on LCD-display: · soldering profile number · soldering parameters belonging to this profile · actual soldering phase · with auto profiling system: actual soldering temperature on pcb The keyboard has the following functions: PROFILE....
  • Page 7 Infrared reflow oven MR10 if pressed during parameter setup process: display shows the actual tem- perature of heaters...
  • Page 8: Soldering Parameters Setup

    Infrared reflow oven MR10 4. Soldering parameters setup The following parameters can be defined for the different soldering profiles: Process time: F ..initial preheating time P ..preheating time R..reflow time D ..dwell time C..cooling time Process temperatures: P ..
  • Page 9: Time Setup

    Infrared reflow oven MR10 Action, Key System answer → press PROFILE key until number of pro- file to be altered is shown LCD shows actual temperature setup for P- → press TEMP key area → press (+) or (-) key until right value is shown on display →...
  • Page 10 Infrared reflow oven MR10 Action, key System answer → press PROFILE key to reach desired number of the profile desired profile number → press ENTER key for several seconds profile setup → press TEMP key LCD shows actual temperature setup for Tpl...
  • Page 11: Example For Soldering Profiles Setup

    Infrared reflow oven MR10 5. Example for soldering profiles setup The following setup parameters should only be the starting point for further tests to reach solid soldering joints: Standard solder paste temperature time =180°C =15s =180s =420°C =25s =30s Lead free solder paste...
  • Page 12: Malfunctions / Error Messages

    Infrared reflow oven MR10 6. Malfunctions / error messages Malfunctions Machine does not start after switch-on Check power connection – Check fuses on the rear side of the oven – NOT READY message on the display after pressing START key The heaters didn't reach programmed temperatures;...
  • Page 13: List Of Spare Parts

    Infrared reflow oven MR10 7. List of spare parts 1. Thermocouple for heaters MR10.100 2. Thermocouple for auto profiling MR10.105 3. Heater for preheating area MR10.110 4. Heater for soldering (reflow) area MR10.120 5. Control board MR10.200 6. Contactor (relay) MR10.210...
  • Page 14: Electrical Diagram

    Infrared reflow oven MR10 8. Electrical diagram...

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