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Thermofilm HEATSTRIP CROSSRAY+ TCS2FL Operator's Manual

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OPERATOR'S MANUAL
TCS2FL
TCS4FL
Thermofilm Australia Pty Ltd
17 Johnston Court, Dandenong South,
Victoria 3175, Australia
Telephone: (03) 9562 3455
Email: info@thermofilm.com.au
TCS2PL
TCS4PL
CONTACT INFORMATION
For spare parts order or service warranty and Natural
Gas Conversion queries call (03) 9562 3455 or email
info@thermofilm.com.au Your purchase receipt is
required for all warranty claims.
Retain manual for future reference.
MANUAL #
1
P80196010A - DATE:2017/8/17

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Summary of Contents for Thermofilm HEATSTRIP CROSSRAY+ TCS2FL

  • Page 1 For spare parts order or service warranty and Natural 17 Johnston Court, Dandenong South, Gas Conversion queries call (03) 9562 3455 or email Victoria 3175, Australia info@thermofilm.com.au Your purchase receipt is Telephone: (03) 9562 3455 required for all warranty claims. Email: info@thermofilm.com.au Retain manual for future reference.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS HOSE AND REGULATOR SAFETY The regulator and hose assembly supplied with the barbe- GAS SAFETY / TECHNICAL DATA 2 - 7 cue are suitable for propane. ASSEMBLY 8 - 13 A gas regulator adjusted to have an outlet pressure of 2.75kPA is supplied for connection to the Propane gas cylinder.
  • Page 3 WARNING PROTECT CHILDREN • Read carefully before assembling and operating your Keep children away from barbecue during use and until barbecue And retain the manual for future reference. barbecue has cooled after you have finished. Do not allow • Failure to comply with these instructions could result children to operate barbecue or to swing on handle.
  • Page 4 Certification Number IMPORTANT: AGA Certificate: AGA 8441 G • Do not store or use petrol or other flammable liquids in the vicinity of this or any other appliance. • Keep the gas hose away from hot surfaces and protect from dripping grease. Avoid unnecessary twisting of hose.
  • Page 5 ALWAYS CHECK FOR GAS LEAKS EACH TIME YOU USE YOUR BARBECUE. You should follow this procedure after any of the following: • Not having used the barbecue for an extended period of time, • Initial assembly of barbecue, • Any disconnection and reconnection of hose assembly, •...
  • Page 6 OUTDOOR AREAS SAFE APPLIANCE LOCATIONS THIS APPLIANCE SHALL ONLY BE USED IN AN ABOVE GROUND OPEN AIR SITUATION WITH NATURAL VENTILATION, WITH- OUT STAGNANT AREAS, WHERE GAS LEAKAGE AND PRODUCTS OF COMBUSTION ARE RAPIDLY DISPERSED BY WIND AND NATURAL CONVECTION. ANY ENCLOSURE IN WHICH THE APPLIANCE IS USED SHALL COMPLY WITH ONE OF THE FOLLOWING: •...

  • Page 7: Assembly

    ASSEMBLY CHECK BARBECUE FOR ANY DAMAGE GENERAL CHECK BARBECUE FOR ANY DAMAGE While it is possible for one person to assemble the barbe- Before attempting to assemble your barbecue, remove cue, we recommend asking for the assistance of another transit protection and check that all the necessary parts person when manoeuvring some of the larger or heavier have been included using the parts list below.
  • Page 8 ASSEMBLY Model: TCS4PL / TCS2PL 1. Assemble the Trolley Side Panels 3. Attach the Caster Seats Spring Washer Plain Washer Phillips Head Screw Qty. 8 Qty. 8 M4x12 Part # S431M06091 Part # S411M06161 Qty.8 Part # S112M04121 Phillips Head Screw M6X12 Qty.
  • Page 9 ASSEMBLY 5. Attach Trolley top panel and trim panel 7. Install Cart Insulated Panel Phillips Head Screw Phillips Head Screw (1) Remove the Regulator with Hose M4x12 M6X12 (2) Install Cart Insulated Panel Qty.6(TCS4PL) Qty. 2 (3) Reinstall the Regualtor with Hose 4(TCS2PL) Part # S112M06121 Part # S112M04121...
  • Page 10 ASSEMBLY 9. Install the Left and Right Side Sheves 11. Install the Gooking Grids, Warming Racks Phillips Head Screw Phillips Head Screw M6X12 M4x12 Qty. 2 Qty.4 Part # S112M06121 Part # S112M04121 10. Install the grease Tray Install the Batteries...
  • Page 11 ASSEMBLY Model: TCS4FL / TCS2FL 1. Install Trim Brackets 4. Install the Grill Head Pre-assembled Screws Note: the above illustration is for example only. All aspects of the Installation shall be In compliance with AS / NZS 5601. Including housing of the gas cylinder. MOUNTING CUT - OUT Refer to the this table for show the minimum Cut out size when designing the island unit.
  • Page 12 PRECAUTIONS NOTE: When using Propane, EXTREME CAUTION should be used to provide ample ventilation of vapor from the enclosure. LP Gas vapor is heavier than air and SERIOUS INJURY from a DANGEROUS EXPLOSION could occur if LP Gas is allowed to accumulate in an enclosure and then ignited. Both the Barbecue enclosure and LP cylinder enclosure require venting that must be provided at the floor level of the enclosure to allow any leaking LP Gas vapor to escape.
  • Page 13 DISCONNECTING FROM GAS SOURCE ENSURING BURNER CONTROLS ARE OFF ENSURING BURNER CONTROLS ARE OFF DISCONNECTING FROM GAS SOURCE Turn the burner controls ‘OFF’ . IMPORTANT: Before connecting and disconnecting Turn the gas cylinder valve off fully. barbecue to gas source, ensure burner controls are in ‘OFF’ Detach the regulator assembly from gas cylinder valve.

  • Page 14: Operating Procedure

    OPERATING PROCEDURE SYMBOLS: HIGH BURNER IGNITION LIGHT BARBECUE WITH MATCH Open barbecue hood before attempting to light If for some reason, igniters fail to produce a spark at the burners. electrode, barbecue can be lit carefully with a match. Set burner control knobs to "OFF" and open the gas Remove the hotplate/grills plates light the burner with a cylinder valve.

  • Page 15: Cooking Tips

    COOKING TIPS BURN-OFF COOKING WITH THE HOOD DOWN Before cooking on your barbecue for the first time, burn-off When cooking with the hood down, operate the burners in the position. Do not exceed 250ºC. any residual oils or foreign matter from the cooking plates. ENSURE THE HOOD OPEN, and operate at setting for approximately 15 minutes.

  • Page 16: Fault Finding

    FAULT FINDING FLOW OF GAS SEEMS ABNORMAL FLOW OF GAS SEEMS ABNORMAL IF THE BARBECUE FAILS TO LIGHT Check that gas cylinder is not empty. Turn gas off at source and turn burner control knobs Burner holes are dirty and clogged. to ‘OFF’.

  • Page 17: Care & Maintenance

    Focus Lifestyle burner tube is not the only cause of ‘FLASH-BACK’ it is the (03) 9562 3455 info@thermofilm.com.au Products of most common cause and frequent inspection and cleaning of the burner tubes is necessary.
  • Page 18 CARE AND CLEANING OF STAINLESS STEEL Stainless steel parts of this appliance are made from 304 ROUTINE CARE grade stainless steel. To preserve the appearance and cor- After each use allow the appliance to cool then wipe over rosion resistance of the stainless steel material regular with a soft, damp, soapy cloth.
  • Page 19 MAINTENANCE CLEANING THE BURNER TUBES AND BURNER PORTS METHOD 2: Use a bottle brush with a flexible handle and run the brush through the burner tube and inside the burner sev- To reduce the chance of FLASHBACK FIRE you must eral times to remove any debris.

  • Page 20: Parts List / Diagram

    PARTS DIAGRAM Model: TCS2FL PARTS LIST KEY DESCRIPTION PART# KEY DESCRIPTION PART# Hood Assembly P0014646KA 17A Grease Tray Heat Shield P06904073C Temperature Gauge P00601601C 17B Grease Tray P0270538RG Temperature Gauge Seat P00614047E 17C Grease Receptacle P0270643RG Warming Rack D145 P01507035H 17D Grease Receptacle Front Panel, Right P07508019W Warming Rack D100...
  • Page 21 PARTS DIAGRAM Model: TCS4FL PARTS LIST KEY DESCRIPTION PART# KEY DESCRIPTION PART# Hood Assembly P0014761KA 17A Grease Tray Heat Shield P06904072C Temperature Gauge P00601601C 17B Grease Tray P0270643RG Temperature Gauge Seat P00614047E 17C Grease Receptacle P02701387G Warming Rack W295 P01507035H 17D Grease Receptacle Front Panel, Right P07508018W Warming Rack D100...
  • Page 22 PARTS DIAGRAM Model: TCS2PL...
  • Page 23 PARTS LIST Model: TCS2PL KEY DESCRIPTION PART# KEY DESCRIPTION PART# Hood Assembly P0014646KA 21A Side Shelf, Right P01107051B Temperature Gauge P00601601C 21B Side Shelf Cap, Right P01122002E Temperature Gauge Seat P00614047E Regulator with Hose (LPG) P03644005A Warming Rack W295 P01507035H Trolley Panel, Top P01004095J Warming Rack D100...
  • Page 24 PARTS DIAGRAM Model: TCS4PL...
  • Page 25 PARTS LIST Model: TCS4PL KEY DESCRIPTION PART# KEY DESCRIPTION PART# Hood Assembly P0014761KA 21B Side Shelf Cap, Right P01122002E Temperature Gauge P00601601C Regulator with Hose P03644005A Temperature Gauge Seat P00614047E Trolley Panel, Top P01004099D Warming Rack D145 P01507035H Trolley Panel, Left P07605049B Warming Rack D100 P01507036H...

  • Page 26: Warranty

    SPARE PARTS Thermofilm keep a large number of spare parts in stock in order to deal with claims quickly and effectively. However, if a spare part is not in stock Thermofilm reserves the right to send a similar part to resolve the problem.

  • Page 27: Connecting Natural Gas

    The Gas Fitter/Plumber will need to source the necessary parts for the conversion. Note : Conversion Kits can be ordered directly from Thermofilm Phone: (03) 9562 3455 Email: info@thermofilm.com.au Upon completion of the conversion, the Gas Fitter/Plumber is Legally required to issue a Compliance Certificate.

This manual is also suitable for:

Heatstrip crossray+ tcs2plHeatstrip crossray+ tcs4flHeatstrip crossray+ tcs4pl

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